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Introduction
JIS G 3127 specifies
hot-rolled nickel steel plates used for pressure vessels and storage equipment
designed for low-temperature service. These plates provide the strength and
impact toughness required for applications exposed to cryogenic temperatures,
including liquefied gas storage and processing facilities.
Ladhani Metal Corporation can
arrange supply of nickel steel plates according to customer requirements,
subject to grade, thickness, dimensions, quantity, and delivery specifications.
Applicable Standard
·
Standard:
JIS G 3127:2021
·
Standard
title: Nickel Steel Plates for Pressure Vessels for Low Temperature Services
·
Product
form: Hot-rolled nickel steel plates
·
Material
category: Nickel Alloy Steel
·
Intended
service: Low-temperature pressure vessels and storage equipment
·
Lowest
service temperature: Depends on the grade, heat treatment, and specified
impact-test requirements
Material Type
·
Nickel
Alloy Steel
·
2.25%
Nickel Steel
·
3.5%
Nickel Steel
·
9%
Nickel Steel
·
Low-Temperature
Pressure Vessel Steel
·
Cryogenic
Service Steel Plates
Scope
JIS G 3127 covers hot-rolled
nickel steel plates for pressure vessels and storage equipment used at low
temperatures. Nickel additions improve low-temperature toughness, while the
specified heat-treatment conditions help achieve the required mechanical
properties.
Typical applications include:
·
Liquefied
natural gas (LNG) storage tanks
·
Low-temperature
pressure vessels
·
Liquefied
gas processing equipment
·
Cryogenic
storage systems
·
Heat
exchangers
·
Gas
processing facilities
·
Petrochemical
and chemical processing equipment
Chemical Composition
The following table provides
general reference values for representative JIS G 3127 nickel steel grades.
Values are percentages by weight. Exact limits can vary by grade and standard
requirements, so the applicable specification and material test certificate
should be checked before ordering.
|
Element |
SL2N255 (%) |
SL3N255 / SL3N275 (%) |
SL3N440 (%) |
SL7N590 (%) |
SL9N520 / SL9N590 (%) |
|
Carbon (C) |
Max. 0.17 |
Max. 0.15–0.17 |
Grade-dependent |
Max. 0.13 |
Max. 0.12 |
|
Silicon (Si) |
Max. 0.30 |
Max. 0.30 |
Max. 0.30 |
Max. 0.30 |
Max. 0.30 |
|
Manganese (Mn) |
Max. 0.70 |
Max. 0.70 |
Grade-dependent |
Max. 1.50 |
Max. 0.90 |
|
Phosphorus (P) |
Max. 0.025 |
Max. 0.025 |
Grade-dependent |
Max. 0.025 |
Max. 0.025 |
|
Sulfur (S) |
Max. 0.025 |
Max. 0.025 |
Grade-dependent |
Max. 0.025 |
Max. 0.025 |
|
Nickel (Ni) |
2.10–2.50 |
3.25–3.75 |
3.25–3.75 |
6.00–7.00 |
8.50–9.50 |
Note: This is a general
reference table, not a complete grade-by-grade specification. The exact
composition limits for SL3N440 and SL7N590, along with any additional element
restrictions, must be verified against the applicable standard edition. Heat
analysis values should be confirmed from the mill test certificate.
Mechanical Properties
Mechanical properties depend
on grade, thickness, heat treatment, test specimen, and impact-test
temperature.
|
Grade |
Minimum Yield Strength / Proof Stress (MPa) |
Tensile Strength (MPa) |
|
SL2N255 |
255 |
450–590 |
|
SL3N255 |
255 |
450–590 |
|
SL3N275 |
275 |
490–610 |
|
SL3N440 |
440 |
Grade- and thickness-dependent |
|
SL7N590 |
590 |
Grade- and thickness-dependent |
|
SL9N520 |
520 |
690–830 |
|
SL9N590 |
590 |
690–830 |
Low-temperature Charpy impact
performance is an important requirement for JIS G 3127 plates. Acceptance values
depend on the grade and specified test temperature. Confirm the exact tensile,
elongation, and impact requirements against the standard before engineering
use.
Manufacturing Process
JIS G 3127 nickel steel
plates are manufactured through controlled steelmaking, hot rolling, and heat
treatment.
Typical manufacturing stages
include:
·
Steelmaking
and refining
·
Nickel
alloy addition and chemical composition control
·
Slab
casting
·
Reheating
and hot rolling
·
Controlled
cooling
·
Heat
treatment according to grade requirements
·
Plate
levelling and dimensional finishing
·
Final
preparation for dispatch
Manufacturing Conditions
Manufacturing conditions are
selected according to the nickel content, grade, plate thickness, and specified
mechanical properties.
·
Controlled
steelmaking and alloy additions
·
Hot
rolling to the required dimensions
·
Control
of low-temperature toughness
·
Heat
treatment according to the grade specification
·
Dimensional
and flatness control
·
Surface
preparation according to customer requirements
Heat Treatment
Heat treatment is essential
to achieve the specified strength and low-temperature toughness of nickel steel
plates.
Depending on the grade and
purchase requirements, applicable conditions may include:
·
Normalizing
(N)
·
Normalizing
and tempering (NT)
·
Thermo-mechanical
controlled processing (TMCP), where permitted
·
Double
normalizing and tempering (NNT)
·
Quenching
and tempering (Q&T), where specified
The applicable heat-treatment
designation must be confirmed for the selected grade and documented in the
purchase order.
Surface Finish
Available surface finishes
may include:
·
Hot-rolled
mill finish
·
Descaled
surface
·
Shot-blasted
surface
·
Pickled
surface, where available
·
Primer-coated
surface, subject to agreement
Surface preparation depends
on plate dimensions, storage requirements, and customer specifications.
Delivery Condition
Plates can be arranged in the
required delivery condition, subject to grade and availability.
·
Normalized
condition
·
Normalized
and tempered condition
·
Quenched
and tempered condition
·
Thermo-mechanically
controlled processed condition, where specified
·
Cut-to-length
plates
·
Customized
surface preparation
The required heat-treatment
and delivery condition should be stated in the purchase order.
Dimensions and Tolerances
Plates can be supplied
according to the required dimensions and applicable standard tolerances.
·
Thickness:
as specified by the customer
·
Width
and length: according to order requirements
·
Cut-to-size
plates: subject to processing feasibility
·
Dimensional
tolerances: according to the applicable standard and purchase specification
Low-Temperature Nickel Steel Characteristics
JIS G 3127 nickel steel
plates are designed for pressure-containing equipment where low-temperature
toughness is essential.
Key characteristics include:
·
Nickel
alloying for low-temperature performance
·
Specified
tensile and yield strength
·
Impact-toughness
requirements at designated temperatures
·
Grade-dependent
heat-treatment conditions
·
Suitability
for cryogenic storage and pressure equipment when correctly specified
·
Fabrication
and welding suitability when appropriate procedures are followed
Forms of Supply
Ladhani Metal Corporation can
arrange supply in the following forms, subject to availability:
·
Nickel
alloy steel plates
·
2.25%
nickel steel plates
·
3.5%
nickel steel plates
·
7%
nickel steel plates
·
9%
nickel steel plates
·
Low-temperature
pressure vessel plates
·
Heavy
plates and cut-to-size plates
·
Plates
in customized dimensions
Applications
JIS G 3127 nickel steel
plates are used in:
·
LNG
storage tanks
·
Cryogenic
pressure vessels
·
Liquefied
gas storage facilities
·
Low-temperature
process equipment
·
Heat
exchangers
·
Gas
processing plants
·
Petrochemical
facilities
·
Industrial
storage equipment for low-temperature service
Key Features
·
Nickel
steel plates for low-temperature pressure vessel service
·
Multiple
nickel-alloy grades and strength levels
·
Controlled
chemical composition
·
Specified
tensile and yield strength
·
Low-temperature
impact-toughness requirements
·
Heat-treatment
options according to grade
·
Available
in different dimensions, subject to order requirements
Availability
JIS G 3127 nickel steel
plates are available on an order basis.
Availability depends on:
·
Required
grade
·
Nickel
content
·
Plate
thickness, width, and length
·
Order
quantity
·
Heat-treatment
condition
·
Low-temperature
impact-test and certification requirements
Conclusion
JIS G 3127 nickel steel
plates are designed for pressure vessels and storage equipment operating at low
temperatures. Grades such as SL2N255, SL3N255, SL3N275, SL3N440, SL7N590, SL9N520,
and SL9N590 provide different nickel contents and strength levels for
specialized service requirements.
Ladhani Metal Corporation can
arrange supply according to the required grade, dimensions, heat-treatment
condition, and project specifications.
To place an order or make an enquiry, contact Ladhani Metal Corporation.
FOR REQUIREMENT OF THIS GRADE OR FOR DETAIL CONTACT US AT :-
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