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Introduction
JIS G 3124 specifies
high-strength hot-rolled steel plates used for boilers and pressure vessels
operating at intermediate and moderate temperatures. These plates are designed
to provide high strength, suitable weldability, and reliable mechanical performance
for pressure-containing equipment.
Ladhani Metal Corporation
supplies high-strength pressure vessel steel plates according to customer
requirements, with availability subject to grade, dimensions, thickness,
quantity, and delivery specifications.
Applicable Standard
·
Standard:
JIS G 3124:2022
·
Standard
title: High Strength Steel Plates for Pressure Vessels for Intermediate and
Moderate Temperature Service
·
Product
form: Hot-rolled high-strength steel plates
·
Intended
service: Boilers and pressure vessels
·
Temperature
range: Intermediate and moderate temperature service
JIS G 3124:2022 was published
on 22 March 2022 and is listed as a current standard by the Japanese Standards
Association.
Material Type
·
High-Strength
Carbon Steel (CS)
·
Pressure
Vessel Steel
·
Boiler
Quality Steel
·
Hot-Rolled
High-Strength Steel Plate
·
Weldable
Structural Pressure Vessel Steel
Scope
JIS G 3124 covers
high-strength hot-rolled steel plates intended for boilers and pressure vessels
where specified strength and elevated-temperature mechanical properties are
required.
Typical applications include:
·
Boilers
and pressure-containing components
·
Industrial
pressure vessels
·
Heat
exchangers
·
Process
vessels
·
Power
generation equipment
·
Petrochemical
and chemical processing equipment
·
Fabricated
equipment designed for intermediate and moderate temperature service
Chemical Composition
Chemical composition is
controlled to provide the required strength, weldability, and performance at
service temperature. The following values are general reference limits from
published grade data and earlier editions. Confirm exact limits against JIS G
3124:2022 and the applicable thickness before placing an order.
|
Element |
SEV245 (%) |
SEV295 (%) |
SEV345 (%) |
|
Carbon (C) |
Max. 0.20 |
Max. 0.19 |
Max. 0.19 |
|
Silicon (Si) |
0.15–0.60 |
0.15–0.60 |
0.15–0.60 |
|
Manganese (Mn) |
0.80–1.60 |
0.80–1.60 |
0.80–1.60 |
|
Phosphorus (P) |
Max. 0.030 |
Max. 0.030 |
Max. 0.030 |
|
Sulfur (S) |
Max. 0.030 |
Max. 0.030 |
Max. 0.030 |
|
Copper (Cu) |
Max. 0.40 |
Max. 0.70 |
Max. 0.70 |
|
Molybdenum (Mo) |
Max. 0.35 |
0.10–0.40 |
0.15–0.50 |
|
Niobium (Nb) |
Max. 0.05 |
Max. 0.05 |
Max. 0.05 |
|
Vanadium (V) |
As specified |
As specified |
As specified |
Note: These values are for
general reference and may not reproduce every requirement of the 2022 edition.
Carbon equivalent, residual elements, and other alloying limits must be
verified against the applicable standard and material certificate.
Mechanical Properties
Mechanical properties depend
on the grade, thickness, heat treatment, and test temperature. JIS G 3124
includes elevated-temperature proof-stress requirements as well as
room-temperature tensile properties. The figures below are general reference
values from published grade data; confirm the applicable thickness-specific
requirements before use in engineering design.
|
Grade |
Thickness Range (mm) |
Minimum Yield Strength at Room Temperature (MPa) |
Tensile Strength (MPa) |
Minimum Elongation (%) |
|
SEV245 |
Up to 50 |
370 |
510–650 |
16 |
|
SEV245 |
Over 50–100 |
355 |
510–650 |
20 |
|
SEV295 |
Up to 50 |
420 |
540–690 |
15 |
|
SEV295 |
Over 50–100 |
400 |
540–690 |
19 |
|
SEV345 |
Up to 50 |
430 |
590–740 |
14 |
|
SEV345 |
Over 50–100 |
430 |
590–740 |
18 |
Mechanical requirements vary
with thickness and specimen type. These reference values should be checked
against JIS G 3124:2022 before finalizing material selection.
Manufacturing Process
JIS G 3124 steel plates are
produced using controlled steelmaking and hot-rolling processes to achieve the
required strength and material consistency.
Typical manufacturing stages
include:
·
Steelmaking
and refining
·
Chemical
composition control
·
Slab
casting
·
Reheating
and hot rolling
·
Controlled
cooling
·
Plate
levelling and dimensional finishing
·
Heat
treatment, where specified
·
Final
inspection and preparation for dispatch
Manufacturing Conditions
Manufacturing conditions are
selected according to the grade, thickness, mechanical-property requirements,
and purchase specification.
Common conditions may
include:
·
As-rolled
condition, where permitted
·
Normalized
condition
·
Normalized
and tempered condition
·
Stress-relieved
condition
·
Other
specified combinations of plate and test-piece heat treatment
The appropriate condition
should be confirmed against the applicable standard and purchaser requirements.
Heat Treatment
Heat treatment may be used to
achieve the specified strength, toughness, and service performance.
Depending on the grade and
order requirements, applicable conditions may include:
·
Normalizing
·
Normalizing
and tempering
·
Stress-relief
annealing
·
Heat
treatment of test specimens to represent specified fabrication or service
conditions
The exact treatment
designation and procedure must comply with JIS G 3124 and the agreed purchase
specification.
Surface Finish
Available surface finishes
may include:
·
Hot-rolled
mill finish
·
Descaled
surface
·
Shot-blasted
surface
·
Pickled
surface, where available
·
Primer-coated
surface, subject to agreement
The surface finish depends on
plate dimensions, intended application, and customer requirements.
Delivery Condition
Plates can be arranged in the
required delivery condition, subject to grade and availability.
·
As-rolled
condition, where permitted
·
Normalized
condition
·
Normalized
and tempered condition
·
Stress-relieved
condition, where specified
·
Cut-to-length
plates
·
Customized
surface preparation
The required delivery
condition should be stated in the purchase order.
Dimensions and Tolerances
Plates can be sourced
according to the required dimensions and applicable standard tolerances.
·
Thickness:
as specified by the customer
·
Width
and length: according to order requirements
·
Cut-to-size
plates: subject to processing feasibility
·
Dimensional
tolerances: according to the applicable standard and purchase specification
High-Strength Pressure Vessel Steel
Characteristics
JIS G 3124 plates are
designed for pressure-containing equipment requiring specified strength and
mechanical properties at intermediate and moderate temperatures.
Key characteristics include:
·
High-strength
steel grades for pressure vessel applications
·
Elevated-temperature
proof-stress requirements
·
Controlled
chemical composition and carbon equivalent
·
Weldability
considerations for fabrication
·
Suitability
for boiler and pressure vessel construction when correctly specified
·
Heat-treatment
options according to grade and service requirements
Forms of Supply
Ladhani Metal Corporation can
arrange supply in the following forms, subject to availability:
·
High-strength
pressure vessel steel plates
·
Boiler
quality steel plates
·
Hot-rolled
plates
·
Heavy
plates
·
Cut-to-size
plates
·
Plates
in customized dimensions
Applications
JIS G 3124 high-strength
steel plates are used in a range of industrial applications, including:
·
Boilers
·
Pressure
vessels
·
Heat
exchangers
·
Industrial
process equipment
·
Power
generation equipment
·
Petrochemical
plants
·
Chemical
processing vessels
·
Fabricated
pressure-containing structures
Key Features
·
Designed
for boiler and pressure vessel applications
·
High-strength
grades SEV245, SEV295, and SEV345
·
Elevated-temperature
proof-stress requirements
·
Controlled
chemical composition and mechanical properties
·
Weldability
and fabrication considerations
·
Available
in different dimensions and delivery conditions, subject to order requirements
Availability
JIS G 3124 high-strength
steel plates are available on an order basis.
Availability depends on:
·
Required
grade
·
Plate
thickness, width, and length
·
Order
quantity
·
Delivery
and heat-treatment conditions
·
Inspection
and certification requirements
Please provide the grade,
dimensions, quantity, and applicable technical requirements when enquiring.
Conclusion
JIS G 3124 high-strength
steel plates are intended for boilers and pressure vessels operating at
intermediate and moderate temperatures. The SEV245, SEV295, and SEV345 grades
provide different strength levels for pressure-containing applications.
Ladhani Metal Corporation can
arrange supply according to the required grade, dimensions, delivery condition,
and project specifications.
To place an order or make an
enquiry, contact Ladhani Metal Corporation.
FOR REQUIREMENT OF THIS GRADE OR FOR DETAIL CONTACT US AT :-
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