'mechanical stress maintaining'

Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of high-quality Flanged Hastelloy Butterfly Valves. A flanged Hastelloy butterfly valve is a precision-engineered flow control device designed to handle corrosive, oxidizing, and reducing media in demanding industrial environments. Built with robust flanged ends, it ensures secure and leak-proof connections, making it suitable for high-pressure and high-temperature operations. The use of Hastelloy alloy provides exceptional resistance to a wide range of chemicals, including strong acids, chlorides, and oxidizing agents, ensuring long-term durability and reliable performance. Functions The main functions of a flanged Hastelloy butterfly valve include: • Regulating and isolating the flow of liquids and gases in corrosive systems. • Providing tight shut-off with minimal operating torque. • Offering precise throttling control for process regulation. • Maintaining smooth fluid flow with minimal pressure loss. • Withstanding high temperatures and mechanical stress during continuous operation. • Ensuring compatibility with pneumatic, electric, and manual actuators. Grades Available Flanged Hastelloy butterfly valves are available in various grades to suit different process conditions: • Hastelloy C-22 – Excellent resistance to oxidizing and reducing environments. • Hastelloy C-4 – Superior stability at high temperatures with strong oxidation resistance. • Hastelloy C-276 – Exceptional corrosion resistance against strong oxidizers and reducing agents. Material Characteristics Hastelloy alloys are nickel-chromium-molybdenum-based materials known for their superior resistance to pitting, crevice corrosion, and stress-corrosion cracking. They retain high mechanical strength and ductility across a wide temperature range, making them ideal for harsh industrial applications. Applications / Uses Flanged Hastelloy butterfly valves are widely used in industries that handle highly corrosive and hazardous substances: • Chemical and petrochemical processing plants. • Power generation and energy facilities. • Marine and offshore engineering systems. • Desalination and water treatment plants. • Pharmaceutical and biotechnology industries. • Acid production, fertilizer, and chlorination plants. • Pollution control and flue gas scrubber systems. • Pulp and paper manufacturing. Conclusion Flanged Hastelloy butterfly valves provide reliable, corrosion-resistant, and maintenance-free flow control for critical process applications. Their robust flanged design ensures secure installation and leak-free operation, even under extreme conditions. Available in multiple Hastelloy grades, they offer excellent performance and durability across a wide range of industrial systems. For any requirement or orders, contact Ladhani Metal Corporation (LMC), a trusted manufacturer, supplier, and exporter of premium Flanged Hastelloy Butterfly Valves. Mumbai, Pune, Chennai, Hyderabad, Ahmedabad, Vadodara, Surat, Rajkot, Ankleshwar, Vapi, Navi Mumbai, Thane, Kolhapur, Nagpur, Indore, Bhopal, Delhi, Noida, Gurgaon, Faridabad, Kolkata, Howrah, Bhubaneswar, Rourkela, Jamshedpur, Ranchi, Patna, Visakhapatnam, Vijayawada, Bengaluru, Mangalore, Kochi, Coimbatore, Tiruchirappalli, Hosur, Tuticorin, Jamnagar, Bharuch, Dahej, Gandhidham, Mundra, Panipat, Ludhiana, Chandigarh, Amritsar, Jaipur, Udaipur, Kanpur, Lucknow, Haridwar, Dehradun, Silvassa. #HastelloyButterflyValve #HastelloyButterflyValveManufacturer #HastelloyButterflyValveSupplier #HastelloyButterflyValveExporter #HastelloyButterflyValveIndia #IndustrialHastelloyButterflyValve #HastelloyC22ButterflyValve #HastelloyC276ButterflyValve #HastelloyC4ButterflyValve #FlangedHastelloyButterflyValve #ThreadedHastelloyButterflyValve #HighPerformanceHastelloyButterflyValve #CorrosionResistantHastelloyButterflyValve #ChemicalProcessHastelloyButterflyValve #MarineGradeHastelloyButterflyValve #OffshoreHastelloyButterflyValve #OilAndGasHastelloyButterflyValve #DesalinationHastelloyButterflyValve #PharmaceuticalHastelloyButterflyValve #BiotechHastelloyButterflyValve #IndustrialFlowControlHastelloyButterflyValve #AcidResistantHastelloyButterflyValve #HighTemperatureHastelloyButterflyValve #NickelAlloyHastelloyButterflyValve #PneumaticHastelloyButterflyValve #ElectricActuatedHastelloyButterflyValve #ManualHastelloyButterflyValve #HydraulicHastelloyButterflyValve #ANSIStandardHastelloyButterflyValve #ASMEStandardHastelloyButterflyValve #Class150HastelloyButterflyValve #Class300HastelloyButterflyValve #Class600HastelloyButterflyValve #IndustrialGradeHastelloyButterflyValve #HastelloyButterflyValveForChemicalIndustry #HastelloyButterflyValveForMarineApplication #HastelloyButterflyValveForOilAndGas #HastelloyButterflyValveForPharmaIndustry #HastelloyButterflyValveManufacturerIndia #HastelloyButterflyValveExportersIndia #HastelloyButterflyValveSuppliersIndia #DurableHastelloyButterflyValve

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Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of high-quality Hastelloy C-276 Butterfly Valves. A Hastelloy C-276 butterfly valve is a high-performance flow control device specifically designed for use in highly corrosive and chemically aggressive environments. Manufactured using Hastelloy C-276 alloy, this valve provides exceptional resistance to strong oxidizers, reducing agents, and wet chloride gases. Its superior metallurgical stability ensures durability, strength, and long service life even under extreme pressure and temperature conditions, making it an ideal choice for critical industrial applications. Functions The key functions of a Hastelloy C-276 butterfly valve include: • Regulating and isolating the flow of corrosive liquids, gases, and chemical media. • Providing tight shut-off performance with minimal operating torque. • Enabling smooth throttling and precise flow control in process systems. • Minimizing pressure drop while maintaining efficient fluid flow. • Offering reliable operation under high temperatures and mechanical stress. • Resisting pitting, crevice corrosion, and stress-corrosion cracking in harsh environments. Composition of Hastelloy C-276 Hastelloy C-276 (UNS N10276) is a nickel-molybdenum-chromium alloy with additions of tungsten, designed to offer exceptional corrosion resistance in both oxidizing and reducing conditions. It is one of the most versatile corrosion-resistant alloys available, maintaining excellent mechanical properties and weldability. Typical Composition of Hastelloy C-276: • Nickel (Ni) – Balance • Molybdenum (Mo) – 15.0–17.0% • Chromium (Cr) – 14.5–16.5% • Iron (Fe) – 4.0–7.0% • Tungsten (W) – 3.0–4.5% • Cobalt (Co) – 2.5% max • Manganese (Mn) – 1.0% max • Vanadium (V) – 0.35% max • Silicon (Si) – 0.08% max • Carbon (C) – 0.01% max • Phosphorus (P) – 0.04% max • Sulfur (S) – 0.03% max Types of Hastelloy C-276 Butterfly Valves • Flanged Hastelloy C-276 Butterfly Valve – Available in Class 150, Class 300, and Class 600, providing secure and leak-free performance for high-pressure, corrosive service conditions. • Threaded Hastelloy C-276 Butterfly Valve – Designed with precision threads for smaller pipelines, ensuring easy installation and reliable sealing in aggressive chemical systems. Applications / Uses Hastelloy C-276 butterfly valves are widely used in industries requiring superior corrosion resistance and durability: • Chemical and petrochemical processing plants. • Power generation and energy facilities. • Marine and offshore engineering systems. • Pollution control and flue gas scrubber units. • Acid production, fertilizer, and chlorination plants. • Pharmaceutical and biotechnology industries. • Desalination and wastewater treatment facilities. • Pulp and paper manufacturing units. Conclusion Hastelloy C-276 butterfly valves deliver unmatched performance in corrosive and high-temperature environments. Their superior strength, resistance to oxidizing and reducing agents, and reliable flow control make them essential for demanding industrial processes. Available in both flanged and threaded configurations, these valves ensure dependable operation and extended service life. For any requirement or orders, contact Ladhani Metal Corporation (LMC), a trusted manufacturer, supplier, and exporter of premium Hastelloy C-276 Butterfly Valves. Mumbai, Pune, Chennai, Hyderabad, Ahmedabad, Vadodara, Surat, Rajkot, Ankleshwar, Vapi, Navi Mumbai, Thane, Kolhapur, Nagpur, Indore, Bhopal, Delhi, Noida, Gurgaon, Faridabad, Kolkata, Howrah, Bhubaneswar, Rourkela, Jamshedpur, Ranchi, Patna, Visakhapatnam, Vijayawada, Bengaluru, Mangalore, Kochi, Coimbatore, Tiruchirappalli, Hosur, Tuticorin, Jamnagar, Bharuch, Dahej, Gandhidham, Mundra, Panipat, Ludhiana, Chandigarh, Amritsar, Jaipur, Udaipur, Kanpur, Lucknow, Haridwar, Dehradun, Silvassa. #HastelloyButterflyValve #HastelloyButterflyValveManufacturer #HastelloyButterflyValveSupplier #HastelloyButterflyValveExporter #HastelloyButterflyValveIndia #IndustrialHastelloyButterflyValve #HastelloyC22ButterflyValve #HastelloyC276ButterflyValve #HastelloyC4ButterflyValve #FlangedHastelloyButterflyValve #ThreadedHastelloyButterflyValve #HighPerformanceHastelloyButterflyValve #CorrosionResistantHastelloyButterflyValve #ChemicalProcessHastelloyButterflyValve #MarineGradeHastelloyButterflyValve #OffshoreHastelloyButterflyValve #OilAndGasHastelloyButterflyValve #DesalinationHastelloyButterflyValve #PharmaceuticalHastelloyButterflyValve #BiotechHastelloyButterflyValve #IndustrialFlowControlHastelloyButterflyValve #AcidResistantHastelloyButterflyValve #HighTemperatureHastelloyButterflyValve #NickelAlloyHastelloyButterflyValve #PneumaticHastelloyButterflyValve #ElectricActuatedHastelloyButterflyValve #ManualHastelloyButterflyValve #HydraulicHastelloyButterflyValve #ANSIStandardHastelloyButterflyValve #ASMEStandardHastelloyButterflyValve #Class150HastelloyButterflyValve

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Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of high-quality Hastelloy C-4 Butterfly Valves. A Hastelloy C-4 butterfly valve is a corrosion-resistant and high-performance flow control device designed to regulate, isolate, or throttle the flow of liquids, gases, and aggressive chemicals in demanding industrial environments. Manufactured using Hastelloy C-4 alloy, this valve offers exceptional stability at high temperatures and excellent resistance to strong oxidizing agents, acids, and chloride-induced corrosion. It is widely used in chemical processing, pollution control, and other applications that involve extreme temperatures and highly corrosive conditions. Functions The key functions of a Hastelloy C-4 butterfly valve include: • Controlling and isolating the flow of corrosive fluids and gases. • Providing bubble-tight shut-off with minimal torque operation. • Allowing accurate throttling for precise process control. • Maintaining efficiency by reducing pressure loss in the flow system. • Offering high resistance to oxidation and stress-corrosion cracking. • Ensuring consistent mechanical properties under high temperatures. Material Characteristics and Composition of Hastelloy C-4 Hastelloy C-4 (UNS N06455) is a nickel-chromium-molybdenum alloy developed for exceptional thermal stability and corrosion resistance in strong oxidizing environments. It maintains its ductility and toughness even after prolonged exposure to high temperatures. Typical Composition of Hastelloy C-4: • Nickel (Ni) – Balance • Chromium (Cr) – 14.0–18.0% • Molybdenum (Mo) – 14.0–17.0% • Iron (Fe) – 3.0% max • Cobalt (Co) – 2.0% max • Manganese (Mn) – 1.0% max • Silicon (Si) – 0.8% max • Vanadium (V) – 0.35% max • Tungsten (W) – 0.02% max • Carbon (C) – 0.015% max • Phosphorus (P) – 0.04% max • Sulfur (S) – 0.03% max Types of Hastelloy C-4 Butterfly Valves • Flanged Hastelloy C-4 Butterfly Valve – Equipped with strong flanged ends available in Class 150, Class 300, and Class 600 for secure and leak-proof service under high-pressure and corrosive conditions. • Threaded Hastelloy C-4 Butterfly Valve – Compact design with threaded ends for small and medium pipelines, providing easy installation and reliable operation. Applications / Uses Hastelloy C-4 butterfly valves are widely used in industries that demand superior resistance to chemical attack and high-temperature performance: • Chemical and petrochemical processing plants. • Power generation and energy facilities. • Desalination and water treatment systems. • Pharmaceutical and biotechnology industries. • Acid production and fertilizer plants. • Marine and offshore installations. • Pollution control and waste management systems. • Pulp and paper manufacturing. Conclusion Hastelloy C-4 butterfly valves provide outstanding corrosion resistance, excellent thermal stability, and mechanical strength in the most demanding industrial environments. They are ideal for handling oxidizing chemicals, acids, and other aggressive fluids where conventional materials fail. Available in flanged and threaded configurations, these valves ensure efficient, leak-proof, and long-lasting service. For any requirement or orders, contact Ladhani Metal Corporation (LMC), a trusted manufacturer, supplier, and exporter of premium Hastelloy C-4 Butterfly Valves.

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1Cr20Ni14Si2 Half Round Straight Tube Shield The 1Cr20Ni14Si2 Half Round Straight Tube Shield is formed in a semi-cylindrical shape to shield the outer surface of straight tubes from ash erosion, thermal scaling, and high-velocity gas flow. These shields are crucial for preventing tube wall thinning, cracking, and performance deterioration in systems operating under frequent temperature fluctuations or corrosive gas atmospheres. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr20Ni14Si2 Half Round Straight Tube Shields, delivering dimensionally accurate and corrosion-resistant solutions for demanding industrial operations. Material Grade 1Cr20Ni14Si2 – A heat-resistant stainless steel alloy with high chromium and nickel content, enhanced with silicon for improved oxidation resistance and thermal strength. Chemical Composition of 1Cr20Ni14Si2 • Carbon (C): ≤ 0.10% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Straight tube shielding in waste heat recovery boilers and reformers • Surface protection in convection zones of fired heaters and steam boilers • Tube erosion control in thermal oxidizers and flue gas paths • High-temperature corrosion resistance in petrochemical reactors • Applied in furnace chambers, radiant coils, and syngas coolers Features • Outstanding oxidation and scaling resistance at elevated temperatures • High strength under thermal cycling and mechanical stress • Protects against ash and gas erosion in boiler and furnace systems • Custom-fit shields available in various lengths and thicknesses • Suitable for banding, welding, or clamping installation methods • Enhances tube life and reduces maintenance frequency Applications • power generation – Boilers, WHRBs, and economizers in thermal plants • chemical and fertilizer industry – Reformers, converters, and synthesis gas lines • metallurgy – Furnace tube protection in steel and heat treatment facilities • refineries – Process heater protection in crude and catalytic reformers • incineration – Combustion tube protection in waste-to-energy plants Conclusion 1Cr20Ni14Si2 Half Round Straight Tube Shields from Ladhani Metal Corporation are engineered to perform under high thermal loads and corrosive conditions. Their robust design and material strength make them ideal for protecting straight tubes in critical heat transfer systems, extending service life and maintaining operational efficiency. For detailed specifications, custom orders, or inquiries, contact Ladhani Metal Corporation. #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur

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Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective components used to guard boiler tubes, heat exchangers, and superheaters against flue gas erosion, fly ash abrasion, scaling, and thermal fatigue. These shields are widely used in power generation, chemical processing, and industrial steam systems to extend the operational life of tubing in high-wear zones. The half-round profile ensures easy fitment over straight or curved tubes, especially in areas exposed to turbulent gas flow and ash impact. 1Cr18Ni9Ti Half Round Tube Shield for LTSH Tube The 1Cr18Ni9Ti Half Round Tube Shield is manufactured from a titanium-stabilized austenitic stainless steel grade, equivalent to AISI 321. This material offers excellent resistance to intergranular corrosion and high-temperature oxidation while maintaining good mechanical strength. Its titanium content improves stability during welding and long-term thermal exposure, making it especially suitable for Low Temperature Superheater (LTSH) applications in boilers and heat recovery systems where steam tubes are subject to moderate heat, soot, and particulate attack. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr18Ni9Ti Half Round Tube Shields for LTSH systems, offering reliable and corrosion-resistant protection for thermal and energy-related applications. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C% • Iron (Fe): Balance Applications: Ideal for LTSH areas and convection zones in boilers exposed to flue gas condensation, moderate corrosion, and thermal fatigue from cyclic operations. Uses • Installed on LTSH tubes to protect from scaling, soot erosion, and ash deposition in thermal power plants • Shields superheater coils and heat exchanger bends in WHRBs and HRSGs • Suitable for industrial boilers in chemical plants where acidic or chloride-bearing gases are present • Used in biomass and coal-fired systems to reduce wear on tube surfaces from fly ash and gas turbulence • Effective in marine and coastal steam generation systems with moisture and chloride exposure Features • Excellent intergranular corrosion resistance – Stabilized with titanium for weld integrity and long-term stability • High-temperature oxidation resistance – Performs well under cyclic heat exposure and oxidizing gas conditions • Custom fit – Manufactured to match exact tube diameter, curvature, and installation length • Easy to mount – Suitable for welding, clamping, or banding installation methods • Enhanced tube life – Reduces maintenance frequency and increases system efficiency • Available in various thicknesses, lengths, and bend radii as per operational needs Applications • thermal power stations – Protects LTSH tubes from scaling and ash erosion in flue gas zones • waste heat recovery units – Shields return tube bends and convection coils from abrasive flow • steam generation systems – Enhances tube life in low-temperature superheater environments • refinery boilers – Resists acidic gas effects and thermal stress in process heating units • utility boilers – Used in coal-fired and biomass-fired systems requiring long-term tube protection Conclusion The 1Cr18Ni9Ti Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers high-performance protection for boiler and superheater tubes in low-temperature, corrosive, and abrasive environments. With titanium stabilization and excellent thermal durability, it ensures extended service life and improved system reliability in a range of industrial and thermal applications. For customized designs, technical consultation, or pricing details, please contact Ladhani Metal Corporation.

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Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect tubes in boilers, heat exchangers, and high-temperature process systems. Designed to reduce tube erosion, oxidation, and thermal fatigue, these shields play a critical role in maintaining the longevity and reliability of industrial equipment in thermally aggressive and corrosive environments. Cr23Ni13 Half Round Tube Shield The Cr23Ni13 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from high-alloy stainless steel containing approximately 23% chromium and 13% nickel. This alloy provides excellent resistance to high-temperature oxidation, scaling, and corrosion, particularly in systems operating up to 1000°C. With an austenitic microstructure, Cr23Ni13 exhibits good strength, ductility, and resistance to thermal shock, making it ideal for use in heat-intensive industrial processes. The half-round shape allows for easy installation over existing tubes, creating a strong and secure shield against gas flow, flame impingement, and particulate erosion. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.12% • Silicon (Si): ≤ 1.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Uses • Superheater and Reheater Tube Protection – Prevents scaling and oxidation on boiler tubes exposed to high flue gas temperatures in thermal power stations. • Furnace Tube Shielding – Shields radiant and convection tubes from flame impingement, heat distortion, and thermal fatigue in process furnaces. • Heat Exchanger Tubes – Offers external protection against erosion and scaling in petrochemical and refining systems operating with hot gases. • Power and Steam Generation Systems – Used to protect steam tubing from oxidation and surface wear in continuous service at elevated temperatures. • Industrial Kilns and Incinerators – Guards exposed piping in rotary kilns and combustion chambers against corrosive deposits and heat damage. Features • High-Temperature Resistance – Performs reliably in continuous service up to 1000°C, maintaining strength and dimensional stability. • Oxidation and Scaling Protection – Chromium-rich composition creates a protective oxide layer that resists corrosion in oxidizing environments. • Austenitic Microstructure – Provides good mechanical strength, thermal expansion resistance, and excellent ductility under heat cycling. • Precision Half-Round Form – Designed for fast, secure installation over round tubes using welding or clamping techniques. • Durable Construction – Withstands vibration, thermal shock, and erosive gas flow common in industrial boilers and furnaces. • Custom Manufacturing – Offered in various diameters, wall thicknesses, and lengths to match specific application demands. • Optional Finishes – Available in pickled, passivated, or bright annealed surface finishes based on environmental and operational needs. Applications • Thermal and Utility Boilers – Shields superheater and economizer tubes from high-temperature corrosion and ash erosion. • Petrochemical Plants – Used in process heaters and reactors where external tube surfaces are exposed to oxidizing or carburizing atmospheres. • Refineries – Protects tubes in fired heaters and reformers against oxidation and mechanical degradation. • Waste-to-Energy Facilities – Guards boiler tubes from hot flue gas erosion and acidic gas corrosion in incineration systems. • Metallurgical Furnaces – Applied in steel and non-ferrous heat treatment plants to prevent oxidation and scale accumulation. • Cement and Lime Plants – Protects gas ducting and tube banks in preheaters, coolers, and flue recovery systems from abrasive dust and heat exposure. Conclusion The Cr23Ni13 Half Round Tube Shield by Ladhani Metal Corporation offers a reliable and efficient solution for tube protection in high-temperature and oxidizing environments. Its austenitic stainless steel composition ensures superior oxidation resistance, structural integrity, and longevity under continuous thermal stress. Whether used in boilers, furnaces, or reformers, these shields effectively reduce downtime, maintenance costs, and the risk of unexpected tube failures. With flexible customization, quality-controlled fabrication, and proven material performance, Ladhani Metal Corporation remains a trusted supplier of advanced shielding solutions for critical industrial applications. For detailed specifications, customization requests, or to obtain a quote, please contact Ladhani Metal Corporation.

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Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are purpose-built components designed to extend the life of boiler, heat exchanger, and process tubes by offering robust protection from erosion, scaling, and thermal impact. These shields are essential for maintaining system performance and reducing unscheduled downtime in industries that operate under demanding thermal and mechanical conditions. SS 420 Half Round Tube Shield The SS 420 Half Round Tube Shield is a semi-cylindrical protector fabricated from martensitic stainless steel grade 420. Known for its high hardness, wear resistance, and moderate corrosion resistance, SS 420 is ideally suited for applications where abrasion and mechanical stress are predominant concerns. The half-round configuration ensures a secure fit over existing tubes, creating a physical barrier against direct exposure to high-velocity gases, fly ash, and thermal shocks. Its ability to retain strength at elevated temperatures makes it suitable for use in utility boilers, air preheaters, and other high-wear process systems. Chemical Composition of SS 420 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides abrasion resistance in flue gas paths, soot blower zones, and areas exposed to particulate erosion in industrial boilers. • Heat Exchanger Shielding – Minimizes mechanical damage caused by turbulent flow and particulate-laden fluids, preserving heat transfer efficiency. • Furnace Tube Guarding – Protects furnace and kiln tubes from thermal scale buildup and flame impingement in harsh operating zones. • Steam and Condensate Systems – Shields tubes from vibration, pressure cycling, and moderate steam-induced corrosion. • Ash and Gas Flow Zones – Ideal for protecting tubes in areas of fly ash impact or high-speed combustion gas flow in WTE and biomass plants. Features • High Surface Hardness – Excellent resistance to surface wear, impact, and mechanical abrasion due to its high carbon and martensitic structure. • Moderate Corrosion Resistance – Withstands oxidizing and mildly corrosive conditions up to 650°C, suitable for moderate industrial atmospheres. • Structural Integrity – Maintains strength under pressure and temperature cycling, offering long service life in mechanical protection roles. • Easy Installation – The half-round design enables fast application in the field with minimal disruption to tube layout or operation. • Finishing Options – Available in bright annealed, pickled, or passivated surfaces depending on operational requirements. • Custom Built – Offered in varied lengths, diameters, thicknesses, and attachment styles (clamp-on or weld-on) to match specific installations. Applications • Thermal and Biomass Power Stations – Used to protect boiler tubes from ash erosion and gas turbulence in high-velocity flue paths. • Cement and Steel Industries – Shields kiln and heat recovery tubes from particulate impact, slag, and high-temperature dust environments. • Waste-to-Energy Plants – Guards tubes in combustion chambers and economizers where gas stream erosion and soot buildup are persistent issues. • Oil Refineries – Applied in heat exchangers and preheater tubes exposed to abrasive flow or moderate corrosion risk. • Pulp and Paper Mills – Used in black liquor recovery boilers and steam generators handling fibrous or corrosive waste products. • Air Preheaters – Ideal for tubes located in dust-laden environments requiring protection against wear and gas abrasion. Conclusion The SS 420 Half Round Tube Shield from Ladhani Metal Corporation offers a high-performance, wear-resistant solution for tube protection in mechanically aggressive and thermally intensive environments. Its martensitic structure provides outstanding surface hardness, making it especially effective in soot blower zones, high-velocity ducts, and areas subject to abrasive particle flow. While not intended for severe chemical environments, SS 420 delivers exceptional value where mechanical durability is the top priority. With full customization options and precision manufacturing, Ladhani Metal Corporation ensures durable, reliable shielding products tailored to your plant’s exact operational needs. For technical consultations, order customization, or to request a quotation, please contact Ladhani Metal Corporation.

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Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective components used to shield exposed tubes in boilers, heat exchangers, and high-temperature piping systems. Designed to withstand harsh environments, they provide long-term protection against corrosion, erosion, and thermal damage, significantly improving the operational life and reliability of industrial systems. SS 316 Half Round Tube Shield The SS 316 Half Round Tube Shield is a semi-cylindrical cover made from austenitic stainless steel grade 316. Known for its superior corrosion resistance and mechanical strength, SS 316 is especially effective in chloride-rich environments such as marine, chemical, and coastal processing industries. The shield is engineered to fit over existing tubes, acting as a barrier against high-temperature gases, steam erosion, and corrosive media. Its molybdenum-enriched composition enhances pitting and crevice corrosion resistance, making it ideal for aggressive applications. Chemical Composition of SS 316 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides a robust shield against corrosive flue gases, preventing tube thinning and extending service intervals in industrial boilers. • Heat Exchanger Tube Protection – Reduces erosion and scaling in process systems exposed to fluctuating temperatures and aggressive fluids. • Marine and Coastal Applications – Ideal for protecting piping and steam lines in saltwater environments where chloride-induced corrosion is a major concern. • Chemical Process Tubing – Shields tubes exposed to acidic or caustic compounds, minimizing localized corrosion and chemical wear. • Pharmaceutical and Food Plants – Protects steam and utility tubes while maintaining hygiene and resistance to cleaning agents and sanitizers. Features • Excellent Corrosion Resistance – Molybdenum addition enhances resistance to pitting, crevice corrosion, and chemical attack. • High Strength and Durability – Withstands mechanical stress and thermal cycling without deformation or degradation. • Precision Fit – Half-round profile allows easy installation and secure fitting over tubes with minimal disruption to system performance. • Hygienic Material – Non-reactive and easy to clean, suitable for environments requiring sanitary conditions. • Customizable – Available in a variety of wall thicknesses, diameters, lengths, and mounting styles to meet specific operational needs. • Optional Finishes – Pickled, passivated, and bright annealed surface finishes available for improved appearance and added protection. Applications • Power Generation Boilers – Used in high-pressure steam systems to shield tubes from gas erosion and oxidation. • Chemical Processing Units – Protects tubes in acidic, alkaline, and oxidizing environments across chemical plants and refineries. • Marine Boilers and Engines – Installed on tubes and exhaust lines in marine vessels to resist chloride-induced corrosion. • Pharmaceutical Facilities – Suitable for clean steam systems and sterile environments requiring high resistance to chemical sanitizers. • Food and Beverage Industry – Used in pasteurization, CIP lines, and steam piping where corrosion resistance and cleanliness are essential. • Desalination Plants – Guards tubing systems in brine and saltwater processing units against aggressive corrosion and scaling. Conclusion The SS 316 Half Round Tube Shield by Ladhani Metal Corporation is an advanced protective solution for critical tubing systems operating in corrosive and high-temperature environments. Its enhanced chemical resistance, mechanical strength, and adaptability to sanitary and marine conditions make it an ideal choice for industries requiring long-term reliability and safety. Designed with precision and manufactured to meet strict industrial standards, these shields ensure prolonged tube life, reduced downtime, and improved system performance. Custom-fabricated to match your application, Ladhani Metal Corporation provides dependable shielding solutions trusted across industries worldwide. For detailed specifications, inquiries, or custom orders, please contact Ladhani Metal Corporation.

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Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective components designed to shield exposed tubes in boilers, heat exchangers, and furnaces from erosion, corrosion, and high-temperature damage. These shields are vital in extending equipment life and minimizing unplanned maintenance in industrial systems operating under extreme heat and pressure. SS 310S Half Round Tube Shield The SS 310S Half Round Tube Shield is a semi-cylindrical cover manufactured from high-quality stainless steel grade 310S. It is specifically designed for high-temperature environments where oxidation, scaling, and corrosive gas exposure are common. The “S” in SS 310S indicates lower carbon content than standard SS 310, which improves weldability and reduces the risk of carbide precipitation during welding and high-temperature exposure. The half-round profile allows easy installation over the tube surface, ensuring a tight fit and reliable protection across thermal cycles and mechanical stresses. Chemical Composition of SS 310S – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Protects boiler tubes from flue gas corrosion, abrasive wear, and scaling in high-temperature zones, especially in coal-fired and biomass plants. • Heat Exchanger Tube Shielding – Prevents erosion and chemical attack in steam and process gas exchangers, maintaining thermal efficiency. • Furnace Tube Protection – Shields tubes from direct flame impingement and high thermal loads in industrial furnaces, kilns, and incinerators. • Petrochemical and Refining Operations – Guards tubes in reformers, crackers, and reactors from carburization and oxidation in aggressive processing environments. • Superheater and Reheater Systems – Provides robust protection to tubes exposed to extreme thermal stress in high-pressure steam circuits. Features • High-Temperature Resistance – SS 310S withstands temperatures up to 1100°C continuously, making it suitable for severe service conditions. • Low Carbon Content – Enhanced weldability and reduced risk of intergranular corrosion during or after welding processes. • Half-Round Design – Engineered for precise fitment over existing tubes, allowing efficient installation and tube surface coverage. • Corrosion and Oxidation Resistance – Excellent resistance to high-temperature oxidizing environments and thermal scaling. • Custom Options – Available in multiple lengths, thicknesses, diameters, and with various mounting or clamping configurations. • Surface Finishes – Offered in pickled, passivated, and bright annealed finishes to match system requirements and aesthetics. Applications • Thermal Power Plants – Shields boiler tubes from soot blowers, slag, and hot gas erosion in economizers and superheaters. • Refineries and Petrochemical Plants – Applied to tubes in cracking furnaces and heat recovery systems to resist high-temperature corrosion. • Heat Recovery Steam Generators (HRSGs) – Enhances tube life in combined-cycle systems where exhaust gases impact tube bundles. • Chemical Processing Facilities – Protects process tubes in aggressive thermal and chemical environments including acid and gas streams. • Industrial Boilers and Steam Systems – Ensures longevity of steam lines and tubing in high-pressure, high-temperature operations across various sectors. • Marine and Offshore Installations – Withstands corrosive sea air and high thermal loads in shipboard and platform boiler systems. Conclusion The SS 310S Half Round Tube Shield by Ladhani Metal Corporation delivers a high-performance solution for tube protection in extreme thermal and corrosive environments. Its low carbon composition ensures superior weldability and resistance to intergranular attack, making it a preferred choice for welded systems and continuous high-temperature applications. These shields reduce wear, enhance equipment life, and lower maintenance costs in power generation, refining, chemical, and marine industries. With customizable dimensions, high-grade material quality, and precision engineering, Ladhani Metal Corporation is your trusted partner for robust and reliable tube shielding solutions. For technical assistance, custom fabrication, or a quotation tailored to your application, please contact Ladhani Metal Corporation

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