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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. Cr25Ni20 U Type Half Round Tube Shield The Cr25Ni20 U Type Half Round Tube Shield is a high-alloy protective component designed for U-bend tube sections in extreme temperature and corrosive service environments. Manufactured from Cr25Ni20, an austenitic heat-resistant stainless steel containing 25% chromium and 20% nickel, this shield offers exceptional resistance to oxidation, carburization, and high-temperature corrosion. It is ideal for shielding U-bends in heat exchangers, reformers, and superheaters exposed to long-term thermal cycling and aggressive industrial gases. • Outer U Type Half Round Tube Shield – Protects the outer arc of the U-bend from flame impingement, slag buildup, and high-velocity gas erosion in high-temperature zones. • Inner U Type Half Round Tube Shield – Shields the inner radius from turbulent gas-induced erosion, scaling, and localized thermal stress cracking. Ladhani Metal Corporation produces and supplies Cr25Ni20 U Type Half Round Tube Shields to support the performance and longevity of tubes operating under severe thermal and chemical load. Chemical Composition of Cr25Ni20 – High Chromium-Nickel Austenitic Stainless Steel • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 2.00% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideally suited for high-temperature, oxidizing, and carburizing environments where heat resistance, structural integrity, and corrosion protection are essential. Uses • Protection of U-bend tubes in superheaters, reheaters, and heat recovery units in thermal power plants • Shielding curved tube sections in petrochemical reformers and high-temperature process gas systems • Guarding return bends in waste heat recovery boilers and HRSGs exposed to high thermal gradients and corrosive flue gases • Coverage of high-stress tube bends in chemical reactors and cracking furnaces • Suitable for use in metallurgy, cement kilns, and other high-heat processing systems Features • Outstanding heat resistance – Cr25Ni20 alloy maintains strength and structural integrity at temperatures exceeding 1000°C, with excellent oxidation resistance. • Superior corrosion protection – High chromium and nickel content offers strong resistance to carburization, nitridation, and sulfidation in aggressive gas environments. • Full U-bend coverage – Available in inner and outer configurations for complete protection of curved tube areas from erosion and scaling. • Precision fit – Custom-fabricated to match specific tube diameters and bend radii for a secure, vibration-free installation. • Quick installation – Can be mounted using banding, tack welding, or clamps without dismantling existing piping or tube assemblies. • Long service life – Engineered for durability in cyclic and continuous high-temperature service conditions, reducing downtime and replacement frequency. Applications • thermal power generation – Installed on U-bends in superheaters and reheaters to protect against extreme temperatures, slag impact, and flue gas corrosion. Extends service life and enhances system performance. • petrochemical processing – Used in tube bends of reformers and steam crackers operating in high-temperature, high-hydrocarbon environments. Ensures stability under carburizing conditions. • waste heat recovery systems – Shields U-tubes in WHRBs and HRSGs from flue gas erosion, slag accumulation, and heat-induced fatigue. • chemical and refining industries – Provides protection in reactors, heaters, and processing units where acidic and oxidizing gases are present at elevated temperatures. • metallurgical and cement industries – Ideal for tube bends exposed to extreme temperatures in kilns, furnaces, and gas processing lines. Conclusion The Cr25Ni20 U Type Half Round Tube Shield by Ladhani Metal Corporation delivers high-performance protection for U-bend tube sections operating under severe thermal and corrosive stress. With its high chromium-nickel alloy composition, this shield is engineered to withstand intense heat, oxidation, and chemical attack, making it an ideal solution for power generation, petrochemical, and high-temperature industrial systems. Custom-designed for fit, durability, and ease of installation, Cr25Ni20 shields enhance equipment reliability and reduce maintenance costs. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect tubes in boilers, heat exchangers, and high-temperature process systems. Designed to reduce tube erosion, oxidation, and thermal fatigue, these shields play a critical role in maintaining the longevity and reliability of industrial equipment in thermally aggressive and corrosive environments. Cr23Ni13 Half Round Tube Shield The Cr23Ni13 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from high-alloy stainless steel containing approximately 23% chromium and 13% nickel. This alloy provides excellent resistance to high-temperature oxidation, scaling, and corrosion, particularly in systems operating up to 1000°C. With an austenitic microstructure, Cr23Ni13 exhibits good strength, ductility, and resistance to thermal shock, making it ideal for use in heat-intensive industrial processes. The half-round shape allows for easy installation over existing tubes, creating a strong and secure shield against gas flow, flame impingement, and particulate erosion. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.12% • Silicon (Si): ≤ 1.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Uses • Superheater and Reheater Tube Protection – Prevents scaling and oxidation on boiler tubes exposed to high flue gas temperatures in thermal power stations. • Furnace Tube Shielding – Shields radiant and convection tubes from flame impingement, heat distortion, and thermal fatigue in process furnaces. • Heat Exchanger Tubes – Offers external protection against erosion and scaling in petrochemical and refining systems operating with hot gases. • Power and Steam Generation Systems – Used to protect steam tubing from oxidation and surface wear in continuous service at elevated temperatures. • Industrial Kilns and Incinerators – Guards exposed piping in rotary kilns and combustion chambers against corrosive deposits and heat damage. Features • High-Temperature Resistance – Performs reliably in continuous service up to 1000°C, maintaining strength and dimensional stability. • Oxidation and Scaling Protection – Chromium-rich composition creates a protective oxide layer that resists corrosion in oxidizing environments. • Austenitic Microstructure – Provides good mechanical strength, thermal expansion resistance, and excellent ductility under heat cycling. • Precision Half-Round Form – Designed for fast, secure installation over round tubes using welding or clamping techniques. • Durable Construction – Withstands vibration, thermal shock, and erosive gas flow common in industrial boilers and furnaces. • Custom Manufacturing – Offered in various diameters, wall thicknesses, and lengths to match specific application demands. • Optional Finishes – Available in pickled, passivated, or bright annealed surface finishes based on environmental and operational needs. Applications • Thermal and Utility Boilers – Shields superheater and economizer tubes from high-temperature corrosion and ash erosion. • Petrochemical Plants – Used in process heaters and reactors where external tube surfaces are exposed to oxidizing or carburizing atmospheres. • Refineries – Protects tubes in fired heaters and reformers against oxidation and mechanical degradation. • Waste-to-Energy Facilities – Guards boiler tubes from hot flue gas erosion and acidic gas corrosion in incineration systems. • Metallurgical Furnaces – Applied in steel and non-ferrous heat treatment plants to prevent oxidation and scale accumulation. • Cement and Lime Plants – Protects gas ducting and tube banks in preheaters, coolers, and flue recovery systems from abrasive dust and heat exposure. Conclusion The Cr23Ni13 Half Round Tube Shield by Ladhani Metal Corporation offers a reliable and efficient solution for tube protection in high-temperature and oxidizing environments. Its austenitic stainless steel composition ensures superior oxidation resistance, structural integrity, and longevity under continuous thermal stress. Whether used in boilers, furnaces, or reformers, these shields effectively reduce downtime, maintenance costs, and the risk of unexpected tube failures. With flexible customization, quality-controlled fabrication, and proven material performance, Ladhani Metal Corporation remains a trusted supplier of advanced shielding solutions for critical industrial applications. For detailed specifications, customization requests, or to obtain a quote, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are expertly engineered components designed to extend the life of boiler and heat exchanger tubes by protecting them against high-temperature oxidation, flue gas erosion, and mechanical damage. These shields are essential in power generation, petrochemical, and process industries where tube integrity is critical for system reliability and operational safety. 1Cr18Ni9Ti Half Round Tube Shield The 1Cr18Ni9Ti Half Round Tube Shield is a semi-cylindrical protective cover manufactured from titanium-stabilized stainless steel grade 1Cr18Ni9Ti. This material is equivalent to AISI 321 and is known for its excellent resistance to intergranular corrosion, especially after welding or prolonged high-temperature exposure. The addition of titanium in the alloy stabilizes the microstructure and prevents chromium carbide precipitation, making it ideal for thermal systems operating between 400°C and 900°C. The shield’s half-round design allows for quick and secure installation over existing tubes, providing durable protection in aggressive industrial environments. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Uses • Boiler Tube Protection – Guards tubes from high-temperature scaling and corrosion in superheater and reheater sections exposed to combustion gases. • Heat Exchanger Tubing – Reduces risk of thermal fatigue and corrosion in steam or process exchangers operating in elevated temperature zones. • Furnace Tube Shielding – Ideal for protecting radiant and convection zone tubes from oxidation and mechanical wear in refinery and chemical furnaces. • Petrochemical Piping – Prevents tube degradation in reformers, heaters, and gas coolers exposed to carburizing and oxidizing atmospheres. • Power Plant Steam Systems – Shields tubing in HRSGs and utility boilers operating under high-temperature and fluctuating load conditions. Features • Excellent Intergranular Corrosion Resistance – Titanium addition prevents carbide precipitation, making the shield ideal for welded and heat-cycled environments. • High-Temperature Stability – Performs effectively up to 850°C with consistent mechanical strength and oxidation resistance. • Austenitic Structure – Offers good ductility, toughness, and resistance to thermal shock and creep deformation. • Half-Round Precision Fit – Custom-formed to match tube diameters, ensuring tight coverage and easy field installation with clamps or welds. • Corrosion Protection – Withstands acidic flue gases, steam condensates, and other corrosive industrial byproducts. • Finishing Options – Supplied in bright annealed, pickled, or passivated finishes to suit operational and aesthetic needs. • Custom Dimensions – Available in various wall thicknesses, lengths, and diameters to suit different system designs and operating conditions. Applications • Thermal and Nuclear Power Plants – Protects boiler and superheater tubes from high-temperature stress and oxidation in base-load and cyclic operations. • Oil Refineries – Applied in fired heaters and reformers where tube protection from scale and corrosion is essential for system longevity. • Chemical Process Plants – Guards steam and fluid tubes in reactors and exchangers handling acidic or oxidizing media at high heat. • Fertilizer Industry – Shields ammonia converter and steam reforming tubes subjected to repeated thermal cycling. • Waste-to-Energy and Biomass Plants – Prevents erosion and degradation of tubes in flue gas zones with corrosive combustion byproducts. • Heat Recovery Steam Generators – Used in combined-cycle plants to extend the life of high-temperature steam tubing systems. Conclusion The 1Cr18Ni9Ti Half Round Tube Shield by Ladhani Metal Corporation is a superior-grade solution for tube protection in high-temperature, high-pressure, and corrosive industrial environments. Its titanium-stabilized austenitic structure offers outstanding resistance to intergranular corrosion, making it especially effective in welded applications and thermal systems exposed to fluctuating service conditions. Engineered for durability and precision, these shields help reduce maintenance costs, prevent tube failures, and ensure continuous, efficient system performance. With customizable sizes, expert fabrication, and reliable material traceability, Ladhani Metal Corporation is a trusted partner for advanced tube shielding solutions. For technical consultation, application support, or quotation requests, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective devices used to safeguard exposed tubes in boilers, heat exchangers, steam generators, and industrial process lines. These shields are designed to reduce wear, corrosion, and thermal damage, extending tube life and optimizing system performance in harsh operational environments. SS 316L Half Round Tube Shield The SS 316L Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured using stainless steel grade 316L. Known for its excellent corrosion resistance and low carbon content, SS 316L is particularly suited for welded applications and environments involving chlorides or acidic compounds. The reduced carbon level minimizes the risk of carbide precipitation during welding, making the shield ideal for continuous high-temperature service and corrosive process systems. Its half-round geometry allows for quick installation, offering a tight, secure fit over existing tubes without compromising system function. Chemical Composition of SS 316L – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields boiler tubes from corrosive flue gases and thermal cycling, preventing premature failure and improving operational efficiency. • Heat Exchanger Tube Guarding – Prevents erosion, pitting, and surface scaling in systems exposed to high-velocity fluids and temperature fluctuations. • Marine and Coastal Installations – Used in salt-laden environments to resist chloride-induced corrosion in shipboard and offshore piping systems. • Process Tube Protection – Ideal for chemical and pharmaceutical industries where tubing is exposed to acidic, caustic, or reactive compounds. • Clean Steam and Sanitary Systems – Protects tubes in hygienic environments, offering corrosion resistance without contamination risks. Features • Low Carbon Content – Enhances weldability and prevents intergranular corrosion after welding, suitable for high-temperature welded assemblies. • Excellent Corrosion Resistance – Superior resistance to chlorides, acids, and oxidizing agents, making it ideal for aggressive environments. • High Durability – Withstands mechanical wear, pressure, and thermal fatigue without deformation or loss of performance. • Precision Formed – Half-round design ensures consistent tube coverage and easy field installation with welding or clamping. • Versatile Finishes – Available in pickled, passivated, or bright annealed finishes to meet both technical and aesthetic requirements. • Custom Sizing – Fabricated in various diameters, thicknesses, and lengths to match specific project dimensions and system layouts. Applications • Power and Utility Boilers – Used to protect superheater, reheater, and economizer tubes from oxidation and thermal damage. • Refineries and Chemical Plants – Shields high-temperature process tubes from corrosive gases and fluctuating chemical exposure. • Desalination and Water Treatment – Applied in brine heaters and evaporators to guard against saltwater corrosion. • Pharmaceutical Manufacturing – Suitable for steam and utility lines in cleanrooms and sterile process environments. • Food and Beverage Industry – Protects steam and pasteurization tubes in CIP systems, ensuring hygiene and corrosion resistance. • Pulp and Paper Mills – Guards recovery boiler tubes from corrosive byproducts and erosive steam flows. Conclusion The SS 316L Half Round Tube Shield from Ladhani Metal Corporation is a high-performance solution designed to enhance the reliability and service life of tubes in corrosive and high-temperature applications. Its low carbon content provides superior weldability and protection against intergranular attack, making it ideal for welded systems and continuous exposure to harsh conditions. Whether in power generation, food processing, marine, or chemical industries, these shields deliver consistent performance, reduced downtime, and long-term value. With customizable options, premium material sourcing, and expert craftsmanship, Ladhani Metal Corporation remains a trusted manufacturer of precision-engineered tube shielding products. For technical details, quotation requests, or custom fabrication inquiries, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective components used to shield exposed tubes in boilers, heat exchangers, and high-temperature piping systems. Designed to withstand harsh environments, they provide long-term protection against corrosion, erosion, and thermal damage, significantly improving the operational life and reliability of industrial systems. SS 316 Half Round Tube Shield The SS 316 Half Round Tube Shield is a semi-cylindrical cover made from austenitic stainless steel grade 316. Known for its superior corrosion resistance and mechanical strength, SS 316 is especially effective in chloride-rich environments such as marine, chemical, and coastal processing industries. The shield is engineered to fit over existing tubes, acting as a barrier against high-temperature gases, steam erosion, and corrosive media. Its molybdenum-enriched composition enhances pitting and crevice corrosion resistance, making it ideal for aggressive applications. Chemical Composition of SS 316 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides a robust shield against corrosive flue gases, preventing tube thinning and extending service intervals in industrial boilers. • Heat Exchanger Tube Protection – Reduces erosion and scaling in process systems exposed to fluctuating temperatures and aggressive fluids. • Marine and Coastal Applications – Ideal for protecting piping and steam lines in saltwater environments where chloride-induced corrosion is a major concern. • Chemical Process Tubing – Shields tubes exposed to acidic or caustic compounds, minimizing localized corrosion and chemical wear. • Pharmaceutical and Food Plants – Protects steam and utility tubes while maintaining hygiene and resistance to cleaning agents and sanitizers. Features • Excellent Corrosion Resistance – Molybdenum addition enhances resistance to pitting, crevice corrosion, and chemical attack. • High Strength and Durability – Withstands mechanical stress and thermal cycling without deformation or degradation. • Precision Fit – Half-round profile allows easy installation and secure fitting over tubes with minimal disruption to system performance. • Hygienic Material – Non-reactive and easy to clean, suitable for environments requiring sanitary conditions. • Customizable – Available in a variety of wall thicknesses, diameters, lengths, and mounting styles to meet specific operational needs. • Optional Finishes – Pickled, passivated, and bright annealed surface finishes available for improved appearance and added protection. Applications • Power Generation Boilers – Used in high-pressure steam systems to shield tubes from gas erosion and oxidation. • Chemical Processing Units – Protects tubes in acidic, alkaline, and oxidizing environments across chemical plants and refineries. • Marine Boilers and Engines – Installed on tubes and exhaust lines in marine vessels to resist chloride-induced corrosion. • Pharmaceutical Facilities – Suitable for clean steam systems and sterile environments requiring high resistance to chemical sanitizers. • Food and Beverage Industry – Used in pasteurization, CIP lines, and steam piping where corrosion resistance and cleanliness are essential. • Desalination Plants – Guards tubing systems in brine and saltwater processing units against aggressive corrosion and scaling. Conclusion The SS 316 Half Round Tube Shield by Ladhani Metal Corporation is an advanced protective solution for critical tubing systems operating in corrosive and high-temperature environments. Its enhanced chemical resistance, mechanical strength, and adaptability to sanitary and marine conditions make it an ideal choice for industries requiring long-term reliability and safety. Designed with precision and manufactured to meet strict industrial standards, these shields ensure prolonged tube life, reduced downtime, and improved system performance. Custom-fabricated to match your application, Ladhani Metal Corporation provides dependable shielding solutions trusted across industries worldwide. For detailed specifications, inquiries, or custom orders, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-precision protective components designed to shield boiler and heat exchanger tubes from erosion, high-temperature scaling, and aggressive gas flows. Crafted from superior stainless steel alloys, these shields enhance equipment reliability and performance in demanding industrial conditions. SS 310 Half Round Tube Shield The SS 310 Half Round Tube Shield is a semi-circular metallic shield fabricated using premium stainless steel grade 310, known for its outstanding resistance to oxidation, scaling, and corrosion at elevated temperatures. This shield is specifically designed for use in environments involving extreme thermal cycling, aggressive combustion gases, and high mechanical stress. The half-round configuration ensures easy, secure installation over exposed tubes, forming a protective barrier that extends component life and reduces maintenance costs. Chemical Composition of SS 310 – Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses : • Boiler Tube Protection – Shields boiler tubes from direct exposure to high-temperature flue gases, reducing metal loss due to oxidation and abrasive ash erosion in thermal power plants. • Heat Exchanger Tube Shielding – Provides a protective layer against high-temperature corrosion and flow-induced wear, preserving efficiency and reducing failure risks. • Furnace Tube Safeguarding – Resists flame impingement and scale buildup in industrial furnaces, extending the life of radiant and convection section tubes. • Petrochemical Process Protection – Used in reactors and reformers where exposure to hot process gases and thermal cycling can severely damage unprotected tubes. • Steam Superheater and Reheater Systems – Guards tubes from surface deterioration in high-pressure steam circuits, improving operational longevity and safety. Features : • High-Temperature Resistance – SS 310 maintains structural integrity at temperatures up to 1100°C, ideal for high-heat zones in boilers and furnaces. • Corrosion and Oxidation Resistance – Superior chromium and nickel content ensures excellent resistance to oxidation, scaling, and carburization even under continuous thermal exposure. • Precision Half-Round Design – Ensures a tight, secure fit on existing tube surfaces, enabling quick installation and easy replacement without interrupting system performance. • Custom Fabrication – Available in various thicknesses, lengths, and diameters to suit different tube sizes and geometries, with optional welding or clamping attachments. • Surface Finishing Options – Offered in bright annealed, pickled, or passivated finishes for enhanced appearance and additional surface protection. Applications : • Thermal Power Plants – Protects superheater and economizer tubes from soot erosion, slagging, and thermal stress caused by high-velocity flue gases. • Oil Refineries and Petrochemical Plants – Installed on high-temperature piping and reformer tubes exposed to corrosive gases, thermal cycling, and process variability. • Heat Recovery Steam Generators (HRSGs) – Enhances tube durability in combined-cycle plants where steam tubes face aggressive exhaust gas flow. • Chemical Processing Equipment – Applied in heat exchanger and reactor tubes that handle chemically reactive or acidic compounds at elevated temperatures. • Industrial Steam Boilers – Used in high-pressure steam systems across food, textile, pulp & paper, and marine industries to extend tube life and ensure safe operation. Conclusion The SS 310 Half Round Tube Shield by Ladhani Metal Corporation is a premium solution engineered for the most demanding high-temperature and corrosive environments. Its exceptional resistance to oxidation, scaling, and thermal fatigue makes it ideal for use in power plants, refineries, and process industries where tube protection is critical for safety and efficiency. By extending the life of boiler and heat exchanger tubes, reducing downtime, and minimizing repair costs, these shields offer long-term value and dependable performance. With custom sizing, precision fabrication, and strict quality control, Ladhani Metal Corporation delivers reliable shielding solutions tailored to meet the toughest industrial challenges. For technical inquiries, customization options, or to request a quote, please contact Ladhani Metal Corporation.

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half round tube shields

What is a Half Round Tube Shield? A Half Round Tube Shield is a specially designed metal cover that fits over the external curvature of tubes or pipes. It is commonly used in boilers, heat exchangers, and various high-temperature piping systems to prevent damage caused by erosion, corrosion, high-velocity gas flow, and thermal fatigue. These shields serve as a first line of defense by absorbing mechanical and chemical wear, thereby significantly extending the life of the underlying tubes. Tube shields are essential in high-stress areas where exposure to combustion gases, ash particles, or high-velocity steam can quickly degrade unprotected surfaces. By preventing direct impact on the base metal, they help reduce operational downtime, lower maintenance costs, and prevent unexpected system failures. In boiler systems, tube shields are especially important to avoid tube thinning and ruptures, ensuring safer and more efficient operation. Product Overview At Ladhani Metal Corporation, we manufacture and supply premium-quality Half Round Tube Shields for a wide range of industrial applications. Our products are known for their dimensional accuracy, durability, and superior resistance to wear and corrosion. Designed for harsh operating environments, our tube shields can be customized in terms of thickness, radius, length, and grade to suit specific operating requirements. Whether you require protection for straight tubes, bends, or special boiler tube configurations, we have a solution tailored for you. Available Grades We manufacture Half Round Tube Shields using high-performance stainless steel and alloy steel grades that are selected based on their mechanical strength, temperature tolerance, and corrosion resistance. Stainless Steel Grades: • SS 304, SS 304L • SS 316, SS 316L • SS 310, SS 310S • SS 410, SS 420, SS 430 Heat-Resistant & Alloy Steel Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 These materials ensure the shields can withstand aggressive media, thermal cycling, and high-velocity particulate flow without cracking or deforming over time. Types of Half Round Tube Shields We offer various forms of Half Round Tube Shields to match different tube geometries and boiler configurations: • U-Type Half Round Tube Shield Designed to cover both the top and sides of the tube, offering extended protection in U-bend areas where wear is most common. • U-Type Outer Half Round Tube Shield Specifically shaped to shield the outer curvature of U-bend tubes, ideal for areas exposed to direct flame or gas flow. • U-Type Inner Half Round Tube Shield Fits the inner curvature of U-bend tubes to protect against erosion caused by high-velocity media turning around the bend. • Half Round Tube Shield for LTSH Type Custom-made to fit tubes in Low Temperature Super Heater (LTSH) sections, providing protection from ash and flue gases. • Half Round Straight Tube Shield Standard half-round shields used for straight tube sections, offering easy installation and effective protection. • Half Round Tube Shield for R/H Tube Designed for Reheater (R/H) tubes, typically found in high-temperature zones; made from heat-resistant materials. • Half Round Shield for Tube A general-purpose shield suitable for various industrial tubes requiring surface protection. • Half Round Tube Shield for WW Screen Engineered to fit water wall screen tubes, protecting against slagging and high radiant heat. • Half Round Tube Shield for Boiler Tube Specifically designed for boiler applications, these shields reduce wear cau Each type is designed for easy integration into existing boiler or piping systems, whether for repair, reinforcement, or preventive maintenance. Key Features ✔ High Durability – Effectively resists erosion, mechanical abrasion, scaling, and chemical attack ✔ Accurate Half-Round Fit – Custom-formed to ensure close contact and full protection of tube surface ✔ Weld-On or Clip-On Installation – Offers flexibility based on site requirements and installation methods ✔ Custom Sizes Available – Tailored to meet specific pipe diameters, wall thicknesses, and operating conditions ✔ Corrosion & Heat Resistance – Performs reliably under prolonged exposure to high temperatures and corrosive flue gases Conclusion Half Round Tube Shields by Ladhani Metal Corporation provide robust protection for critical tubing in boilers, heat exchangers, and high-temperature piping systems. Manufactured with a focus on performance, longevity, and ease of installation, these shields are a dependable solution for industrial operators aiming to enhance system reliability and reduce unplanned maintenance. 📩 Get in touch with us today for customized solutions, bulk order pricing, or technical consultations tailored to your specific industry requirements.

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Carbon Steel Flanges

Ladhani Metal Corporation is a leading manufacturer and exporter of DIN 2565 carbon steel flanges, designed to provide strong, reliable, and cost-effective connections in low-pressure piping systems. Manufactured in accordance with DIN 2565 standards and available in PN 6 pressure rating, these threaded flanges are ideal for non-welded piping setups, especially in maintenance-friendly or temporary installations. Carbon steel flanges offer a combination of durability, toughness, and affordability. Their versatility makes them a widely preferred choice across industries such as oil and gas, construction, power generation, water treatment, and general engineering applications. Flange Types: • Threaded (Screwed) Flanges: Designed for quick assembly without welding, ideal for applications requiring frequent dismantling or modifications. • Raised Face (RF) Flanges: Helps create a tighter seal by concentrating pressure on the gasket, minimizing leakage. • Flat Face (FF) Flanges: Commonly used with cast iron or non-metallic components in low-pressure pipelines. • Forged Threaded Flanges: Forged for superior strength, impact resistance, and dimensional accuracy. • Custom-Machined Flanges: Tailored to meet specific customer requirements in terms of pressure class, dimensions, or material properties. Available Carbon Steel Grades and Composition: 1. ASTM A105 (Forged Carbon Steel) o Carbon (C): ≤ 0.35% o Manganese (Mn): 0.60 – 1.05% o Phosphorus (P): ≤ 0.035% o Sulfur (S): ≤ 0.040% o Silicon (Si): 0.10 – 0.35% Applications: Widely used in pressure systems at ambient and higher temperatures. Suitable for oil & gas pipelines, valves, and pressure vessels. 2. ASTM A350 LF2 (Low Temperature Carbon Steel) o Designed for low-temperature service with added toughness and impact resistance. Applications: Used in cryogenic and sub-zero temperature systems, such as gas processing and cold storage piping. Applications of DIN 2565 Carbon Steel Flanges: • Oil & Gas Industry: Used in pipelines, valve connections, and flow systems. • Petrochemical and Refineries: Suitable for systems transporting hydrocarbons and chemicals. • Power Plants: Applied in steam, gas, and cooling water systems. • Water and Wastewater Treatment: Durable and cost-effective for fluid transport. • Structural and General Engineering: Commonly used in infrastructure, HVAC, and mechanical systems. Key Features: • Manufactured to DIN 2565 standard with PN 6 pressure rating • High mechanical strength with good ductility and toughness • Economical option for general-purpose piping systems • Easily machinable, weldable (if needed), and suitable for coatings • Delivered with test certificates, inspection reports, and material traceability Conclusion: DIN 2565 carbon steel flanges from Ladhani Metal Corporation offer dependable performance and excellent value across a wide range of applications. Known for their strength, versatility, and cost-effectiveness, these flanges are engineered to meet demanding project requirements. With strict quality control and precision manufacturing, our carbon steel flanges deliver consistent results for industrial and commercial systems. For specifications, custom requests, or bulk orders, get in touch with Ladhani Metal Corporation today.

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LADHANI METAL CORPORATION Duplex Tee is a type of pipe fitting which is T-shaped having two outlets, at 90° to the connection to the main line. It is a short piece of pipe with a lateral outlet. Pipe Tee is used to connect pipelines with a pipe at a right angle with the line. Duplex Tees are widely used as pipe fittings. They are made of various materials and available in various sizes and finishes. Duplex 31803 tees are extensively used in pipeline networks to transport two-phase fluid mixtures. These resistant and easy installation tee fittings are widely used to join three pipes of same & differ diameters, in such a way that the direction of flow of liquid is distributed in two directions. Its salient features include less maintenance, longer service life, dimensional accuracy and leak proof Dimensional accuracy Robustness Corrosion-resistance Range: 15 mm nb up to 1200 mm nb in schedule 5s, 10s, 10, 20, 40s, 40, std, 60, 80s, 80, xs, 100, 120, 140, 160 & xxs Form: Equal Tee, Unequal Tee, Crosses Grades: ASTM / ASME SA 790 UNS NO S 31803, S 32205, S 32550, S 32750, S 32760. Applications include: Chemical processing Petroleum Pulp/paper Refining Textile,

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