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U Type Half Round Tube Shield

Cr25Ni20 U Type Half Round Tube Shield

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08048040025

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Email Address ladhanimetal@gmail.com

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Address 435, Pathe Bapurao Marg , Mumbai 400004 , INDIA

Mumbai, India, 400004

Description

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. Cr25Ni20 U Type Half Round Tube Shield The Cr25Ni20 U Type Half Round Tube Shield is a high-alloy protective component designed for U-bend tube sections in extreme temperature and corrosive service environments. Manufactured from Cr25Ni20, an austenitic heat-resistant stainless steel containing 25% chromium and 20% nickel, this shield offers exceptional resistance to oxidation, carburization, and high-temperature corrosion. It is ideal for shielding U-bends in heat exchangers, reformers, and superheaters exposed to long-term thermal cycling and aggressive industrial gases. • Outer U Type Half Round Tube Shield – Protects the outer arc of the U-bend from flame impingement, slag buildup, and high-velocity gas erosion in high-temperature zones. • Inner U Type Half Round Tube Shield – Shields the inner radius from turbulent gas-induced erosion, scaling, and localized thermal stress cracking. Ladhani Metal Corporation produces and supplies Cr25Ni20 U Type Half Round Tube Shields to support the performance and longevity of tubes operating under severe thermal and chemical load. Chemical Composition of Cr25Ni20 – High Chromium-Nickel Austenitic Stainless Steel • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 2.00% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideally suited for high-temperature, oxidizing, and carburizing environments where heat resistance, structural integrity, and corrosion protection are essential. Uses • Protection of U-bend tubes in superheaters, reheaters, and heat recovery units in thermal power plants • Shielding curved tube sections in petrochemical reformers and high-temperature process gas systems • Guarding return bends in waste heat recovery boilers and HRSGs exposed to high thermal gradients and corrosive flue gases • Coverage of high-stress tube bends in chemical reactors and cracking furnaces • Suitable for use in metallurgy, cement kilns, and other high-heat processing systems Features • Outstanding heat resistance – Cr25Ni20 alloy maintains strength and structural integrity at temperatures exceeding 1000°C, with excellent oxidation resistance. • Superior corrosion protection – High chromium and nickel content offers strong resistance to carburization, nitridation, and sulfidation in aggressive gas environments. • Full U-bend coverage – Available in inner and outer configurations for complete protection of curved tube areas from erosion and scaling. • Precision fit – Custom-fabricated to match specific tube diameters and bend radii for a secure, vibration-free installation. • Quick installation – Can be mounted using banding, tack welding, or clamps without dismantling existing piping or tube assemblies. • Long service life – Engineered for durability in cyclic and continuous high-temperature service conditions, reducing downtime and replacement frequency. Applications • thermal power generation – Installed on U-bends in superheaters and reheaters to protect against extreme temperatures, slag impact, and flue gas corrosion. Extends service life and enhances system performance. • petrochemical processing – Used in tube bends of reformers and steam crackers operating in high-temperature, high-hydrocarbon environments. Ensures stability under carburizing conditions. • waste heat recovery systems – Shields U-tubes in WHRBs and HRSGs from flue gas erosion, slag accumulation, and heat-induced fatigue. • chemical and refining industries – Provides protection in reactors, heaters, and processing units where acidic and oxidizing gases are present at elevated temperatures. • metallurgical and cement industries – Ideal for tube bends exposed to extreme temperatures in kilns, furnaces, and gas processing lines. Conclusion The Cr25Ni20 U Type Half Round Tube Shield by Ladhani Metal Corporation delivers high-performance protection for U-bend tube sections operating under severe thermal and corrosive stress. With its high chromium-nickel alloy composition, this shield is engineered to withstand intense heat, oxidation, and chemical attack, making it an ideal solution for power generation, petrochemical, and high-temperature industrial systems. Custom-designed for fit, durability, and ease of installation, Cr25Ni20 shields enhance equipment reliability and reduce maintenance costs. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

manufactured By Ladhani Metal Corporation
country of origin Made in India
Shape U-shaped half-round (semi-cylindrical) for curved/return tube bends
Material stainless steel
grade Cr25Ni20
Length 50 mm to 1500 mm (or as per application)
Installation Weld-on, clamp-on, or banding methods available

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Carbon Steel Forgings

ASTM A350 / A350M Carbon & Low-Alloy Steel Forgings are forged components designed for use in low-temperature service where notch toughness and impact resistance are critical. These forgings provide excellent strength, ductility, and resistance to brittle fracture, making them suitable for pressure-containing parts operating in cold environments. Manufactured in accordance with ASTM A350/A350M, this specification covers carbon and low-alloy steel forgings requiring notch toughness testing for piping components such as flanges, fittings, valves, and similar parts. The standard ensures controlled chemical composition, mechanical properties, and mandatory impact testing to guarantee performance at low temperatures. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of ASTM A350 / A350M Carbon & Low-Alloy Steel Forgings, supplied with mill test certificates and strict quality inspection as per international standards. Forms of Supply (as per specification): Forged flanges, Forged fittings, Forged rings, Forged discs, Forged blocks, Machined forgings Available Grades (as per ASTM A350 / A350M): LF1, LF2 Class 1, LF2 Class 2, LF3 Class 1, LF3 Class 2, LF5 Class 1, LF5 Class 2, LF6 Class 1, LF6 Class 2, LF9, LF787 Scope of Specification: • Covers carbon and low-alloy steel forgings for low-temperature service • Intended for piping components such as flanges, fittings, and valves • Requires impact testing (Charpy V-notch) for notch toughness • Supplied in normalized, normalized and tempered, or quenched and tempered condition Typical Chemical Composition (LF2 Example): • Carbon (C): Max 0.30% • Manganese (Mn): 0.60 – 1.35% • Phosphorus (P): Max 0.035% • Sulphur (S): Max 0.040% • Silicon (Si): 0.15 – 0.30% • Nickel (Ni): May be added for improved low-temperature toughness Mechanical Properties (LF2 Class 1 Example): • Tensile Strength: 485 – 655 MPa • Yield Strength: Min 250 MPa • Elongation: Min 22% • Reduction of Area: Min 30% • Impact Test: Required at specified low temperature Key Features: • Excellent toughness at low temperatures • High resistance to brittle fracture • Good strength and ductility • Suitable for pressure-containing applications • Complies with strict ASTM impact testing requirements Material Characteristics: ASTM A350 / A350M forgings are engineered to maintain strength and toughness under low-temperature conditions. The controlled composition and heat treatment provide resistance to cracking and ensure reliable performance in cold service environments. Applications: • Oil and gas pipelines in cold regions • LNG and LPG processing plants • Cryogenic equipment • Flanges, valves, and fittings • Pressure vessels • Power generation plants Conclusion: Ladhani Metal Corporation supplies high-quality ASTM A350 / A350M Carbon & Low-Alloy Steel Forgings in a wide range of grades, sizes, and specifications. With excellent low-temperature performance and mechanical reliability, these forgings are widely used in oil & gas, petrochemical, and industrial applications. For stock availability, customized specifications, or technical details, contact Ladhani Metal Corporation. #ASTMA350 #ASTMA350LF2 #ASTMA350LF3 #ASTMA350Forgings #CarbonSteelForgings #LowTemperatureSteel #ForgedFlanges #SteelForgings #IndustrialForgings #PressureVesselSteel #PipeFlanges #ForgedComponents #AlloySteelForgings #ASTMStandards #EngineeringMaterials #ForgedRings #CustomForgings #ForgingIndustry #SteelManufacturing #HeavyEngineering #OilAndGasIndustry #PetrochemicalIndustry #PowerPlantEquipment #IndustrialSupplies #SteelExporters #MetalIndustry #ForgedSteel #FlangeManufacturers #ForgingSolutions #IndustrialMaterials #LowTempApplications #SteelProducts #ForgedParts #ASTMCompliance #QualityForgings #ForgingIndia #MumbaiSuppliers #SteelDistributors #B2BManufacturing #ForgingExperts #CustomMetal #SteelIndustry #IndustrialSteel #ForgedFlangeSupplier #CarbonSteelFlanges #PrecisionForgings #EngineeringSolutions #ASTMGradeSteel #IndustrialComponents #MetalForging #Mumbai #Delhi #Chennai #Kolkata #Bengaluru #Hyderabad #Ahmedabad #Pune #Surat #Jaipur #Lucknow #Kanpur #Nagpur #Indore #Srinagar #Aurangabad #Dhanbad #Amritsar #NaviMumbai #Allahabad #Ranchi #Howrah #Jabalpur #Gwalior #Vijayawada #Jodhpur #Raipur #Kota #Guwahati #Chandigarh #Solapur #Hubli #Mysuru #Tiruchirappalli #Bareilly

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68179d65be22ee500d53ff54 Card 2

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ASTM A335 / A335M Alloy Steel Pipes are seamless ferritic alloy steel pipes designed for high-temperature and high-pressure service. These pipes offer excellent strength, heat resistance, and corrosion resistance, making them ideal for critical applications in power plants, refineries, and petrochemical industries. Manufactured in accordance with ASTM A335/A335M, this specification covers seamless ferritic alloy steel pipes intended for high-temperature service. The standard ensures controlled chemical composition, mechanical properties, and dimensional accuracy for reliable performance under extreme conditions. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of ASTM A335 / A335M Alloy Steel Pipes, supplied with mill test certificates and strict quality inspection as per international standards. Forms of Supply (as per specification): Seamless pipes, Hot finished pipes, Cold drawn pipes, Alloy steel pipes, Heat-treated pipes Available Grades (as per ASTM A335 / A335M): P1, P2, P5, P9, P11, P12, P22, P23, P24, P36, P91, P92, P911, P122 Scope of Specification: • Covers seamless ferritic alloy steel pipes • Intended for high-temperature and high-pressure service • Suitable for heat treatment processes such as normalizing, quenching, and tempering • Supplied in annealed or heat-treated condition Typical Chemical Composition (Grade P91 Example): • Carbon (C): 0.08 – 0.12% • Chromium (Cr): 8.00 – 9.50% • Molybdenum (Mo): 0.85 – 1.05% • Manganese (Mn): 0.30 – 0.60% • Silicon (Si): 0.20 – 0.50% • Phosphorus (P): Max 0.020% • Sulphur (S): Max 0.010% • Vanadium (V): 0.18 – 0.25% • Niobium (Nb): 0.06 – 0.10% • Nitrogen (N): Controlled for strength Mechanical Properties (Grade P91 Example): • Tensile Strength: Min 585 MPa • Yield Strength: Min 415 MPa • Elongation: Min 20% • Hardness: Controlled as per specification • Suitable for creep-resistant applications Key Features: • Excellent high-temperature strength and creep resistance • Good oxidation and corrosion resistance • Suitable for high-pressure applications • Wide range of alloy grades available • Reliable long-term performance in extreme conditions Material Characteristics: ASTM A335 / A335M alloy steel pipes are engineered to perform under elevated temperatures and pressures. Alloying elements such as chromium and molybdenum enhance creep strength, oxidation resistance, and durability, making these pipes suitable for long-term service in high-temperature environments. Applications: • Power generation plants (boilers, superheaters) • Oil and gas refineries • Petrochemical industries • High-temperature piping systems • Heat exchangers • Pressure vessels Conclusion: Ladhani Metal Corporation supplies high-quality ASTM A335 / A335M Alloy Steel Pipes in a wide range of grades, sizes, and finishes. With superior high-temperature strength and durability, these pipes are widely used in power, petrochemical, and industrial applications. For stock availability, customized specifications, or technical details, contact Ladhani Metal Corporation. #ASTMA335 #ASTMA335M #AlloySteelPipes #SeamlessPipes #AlloySteel #HighTemperaturePipes #PressurePipes #IndustrialPipes #BoilerPipes #PowerPlantPipes #RefineryPipes #PetrochemicalPipes #OilAndGasPipes #P11Pipes #P22Pipes #P5Pipes #P9Pipes #P91Pipes #P92Pipes #AlloySteelTube #SteelPipesIndia #PipeSupplier #PipeManufacturer #PipeStockist #SeamlessAlloySteel #FerriticSteel #HeatResistantSteel #ChromeMolyPipes #CrMoSteel #HighPressurePipes #EnergySectorPipes #ThermalPowerPipes #IndustrialMaterials #EngineeringSteel #HeavyDutyPipes #ASTMStandards #PipeExporters #MetalIndustry #SteelIndustry #PipeSolutions #IndustrialSupply #PipeFittings #PipelineMaterials #AlloySteelGrades #P1toP91 #SteelProducts #IndustrialEngineering #ManufacturingIndia #PipingSolutions #AlloyPipes#Mumbai #Delhi #Chennai #Kolkata #Bengaluru #Hyderabad #Ahmedabad #Pune #Surat #Jaipur #Lucknow #Kanpur #Nagpur #Indore #Srinagar #Aurangabad #Dhanbad #Amritsar #NaviMumbai #Allahabad #Ranchi #Howrah #Jabalpur #Gwalior #Vijayawada #Jodhpur #Raipur #Kota #Guwahati #Chandigarh #Solapur #Hubli #Mysuru #Tiruchirappalli #Bareilly