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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr13 U Type Half Round Tube Shield The 1Cr13 U Type Half Round Tube Shield is fabricated from 1Cr13, a martensitic stainless steel known for its excellent hardness, wear resistance, and moderate corrosion resistance. This U-type shield is ideal for protecting U-bend tube sections in systems where mechanical wear, steam erosion, and intermittent high temperatures are a concern. The U-shaped design offers precise coverage of both the inner and outer arcs of tube bends, especially in boiler coils, superheaters, and heat exchangers where localized wear and thermal impact are concentrated. • Outer U Type Half Round Tube Shield – Shields the outer curvature of the U-bend from gas flow abrasion, impact from slag particles, and heat-induced surface degradation. • Inner U Type Half Round Tube Shield – Protects the inner radius against turbulence-induced erosion, scaling, and mechanical fatigue. Ladhani Metal Corporation supplies 1Cr13 U Type Half Round Tube Shields for industrial applications where strength, hardness, and moderate corrosion protection are required at an economical cost. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Applications: Well-suited for mildly corrosive and abrasive environments involving steam, flue gases, or mechanical impact at moderate to high temperatures. Uses • Protection of U-bend tubes in superheaters, reheaters, and boiler coils • Shielding curved tubes in industrial furnaces, economizers, and condensers • Coverage for return bends in WHRBs and HRSGs subject to mechanical and thermal wear • Application in process gas heaters and utility boilers in petrochemical and power sectors • Ideal for systems where hardness and erosion resistance are more critical than high corrosion resistance Features • Good oxidation and scaling resistance – Chromium content offers adequate protection in dry, high-temperature environments. • High mechanical strength – Martensitic structure provides superior wear resistance and hardness, reducing erosion damage in turbulent flow areas. • Dual-bend protection – Available in both inner and outer U-type configurations for complete shielding of tube bends. • Custom fitment – Precisely manufactured to match specific tube radii and diameters, ensuring stable and secure installation. • Fast installation – Easily attached using clamps, banding, or tack welding without requiring system disassembly. • Economical solution – Provides effective protection in harsh environments with a cost-efficient stainless steel alloy. Applications • thermal power plants – Used on U-bend tubes in superheaters and reheaters where flue gas erosion and steam wear are present. Enhances system life and performance. • waste heat recovery boilers – Shields tube bends in WHRBs from slag, scale, and high-velocity gas streams, improving long-term reliability. • petrochemical industries – Suitable for curved tubes in heaters, exchangers, and gas furnaces exposed to heat and particulate flow. • general industrial boilers – Applied to return bends in utility boilers and process heaters for erosion and oxidation control. • chemical and refining sectors – Ideal for non-aggressive environments requiring mechanical protection more than extreme corrosion resistance. Conclusion The 1Cr13 U Type Half Round Tube Shield by Ladhani Metal Corporation offers strong mechanical protection and moderate corrosion resistance for U-bend tube sections in boilers, heat exchangers, and industrial heating systems. Its martensitic stainless steel composition provides superior wear resistance, making it well-suited for environments with steam erosion, thermal stress, and mechanical impact. Designed for easy installation and long-term durability, this shield is a practical solution for a wide range of thermal and utility applications. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr20Ni14Si2 U Type Half Round Tube Shield The 1Cr20Ni14Si2 U Type Half Round Tube Shield is manufactured from a high-temperature austenitic stainless steel alloy designed for demanding thermal environments. Composed primarily of chromium and nickel with enhanced silicon content, this alloy provides outstanding resistance to oxidation, scaling, carburization, and thermal fatigue. It is particularly effective in shielding U-bend tube sections within boilers, reformers, and heat recovery systems where prolonged exposure to high heat and reactive gases can degrade performance. The U-type configuration ensures full coverage of the inner and outer arcs of curved tubes, delivering comprehensive protection against mechanical and thermal damage. • Outer U Type Half Round Tube Shield – Protects the outer curvature of U-bends from high-temperature flue gas erosion, slag deposits, and oxidizing environments. • Inner U Type Half Round Tube Shield – Shields the inner bend arc from thermal stress cracking, scale formation, and turbulence-induced wear. Ladhani Metal Corporation provides 1Cr20Ni14Si2 U Type Half Round Tube Shields for industries requiring reliable, long-term protection in aggressive high-temperature service conditions. Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Ideal for continuous and cyclic high-temperature systems where resistance to oxidation, thermal fatigue, and carburization is critical. Uses • Protection of U-bend tubes in superheaters and reheaters in power generation systems • Shielding of return bends in waste heat recovery boilers and HRSGs operating under high flue gas flow • Coverage for curved tube sections in reformers, cracking furnaces, and thermal oxidizers • Safeguarding tube bends in heat exchangers, condensers, and process gas heating systems • Applicable in chemical, metallurgical, and energy industries where extreme thermal cycling and gas exposure occur Features • Excellent oxidation resistance – Chromium and silicon-rich composition provides strong protection against scaling in high-temperature, oxidizing atmospheres. • Superior thermal fatigue performance – Maintains mechanical strength and dimensional stability under rapid temperature fluctuations. • Dual-arc shielding – Available in inner and outer U-type configurations for total protection of return bends in heat exchanger systems. • Precision engineered – Manufactured to match tube diameter and bend radius, ensuring tight, secure installation without vibration or misalignment. • Easy to install – Can be quickly mounted using banding, clamps, or tack welds without the need to disassemble tube bundles. • Long service life – Designed for demanding environments, reducing maintenance frequency and enhancing overall system efficiency. Applications • thermal power plants – Installed in U-bends of superheaters and reheaters to prevent heat-induced scaling, erosion, and fatigue cracking. Improves reliability and heat transfer efficiency. • petrochemical and refinery units – Used in process heaters, reformers, and thermal units where high-temperature gas exposure is constant. Provides stable, long-term protection. • waste heat recovery units – Shields U-shaped tubes in WHRBs and HRSGs from slag deposits, oxidizing gases, and temperature cycling stress. • chemical industries – Ideal for ammonia synthesis, methanol production, and gas reforming systems exposed to thermal shock and oxidizing media. • metal and glass manufacturing – Protects curved tubes in furnaces and preheaters exposed to abrasive and high-heat environments. Conclusion The 1Cr20Ni14Si2 U Type Half Round Tube Shield by Ladhani Metal Corporation is a high-performance solution for protecting U-bend tube sections in the most demanding thermal and chemical environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this shield is ideal for use in power plants, refineries, chemical processing units, and high-temperature industrial systems. Designed for precision fit and easy installation, it provides dependable, long-lasting protection that reduces maintenance and extends equipment service life. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 430 U Type Half Round Tube Shield The SS 430 U Type Half Round Tube Shield is designed to safeguard U-bend sections in boilers, heat exchangers, and steam systems operating under moderate temperature and corrosion conditions. Made from SS 430, a ferritic stainless steel with high chromium content, it provides excellent resistance to oxidation and thermal scaling while offering good structural stability. The U-type configuration ensures comprehensive protection of both the inner and outer arcs of curved tubes, which are often the most vulnerable to wear, gas impact, and thermal fatigue. • Outer U Type Half Round Tube Shield – Protects the outer radius of the U-bend from flue gas impingement, thermal degradation, and mechanical erosion. • Inner U Type Half Round Tube Shield – Shields the inner curve of the bend from turbulence-induced wear, slag buildup, and scaling caused by repeated thermal cycling. Ladhani Metal Corporation manufactures and supplies SS 430 U Type Half Round Tube Shields for industrial systems requiring reliable heat resistance, cost-effectiveness, and mechanical protection in dry or mildly corrosive environments. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for systems exposed to dry heat, oxidation, and light chemical environments where resistance to scaling and thermal distortion is required. Uses • Protection of U-bend tube sections in superheaters, reheaters, and heat exchangers • Shielding tube bends in economizers, condensers, and air preheaters • Coverage for curved tubes in HRSGs and WHRBs operating under mild corrosive and high-temperature service • Erosion and scale resistance in return bends of process heaters and utility boilers • Ideal for food processing, petrochemical, and utility sectors where performance and economy are balanced Features • Excellent oxidation resistance – SS 430 performs well in dry air and moderately hot environments, resisting thermal scale formation. • Good dimensional stability – Maintains shape and strength under cyclic heating without excessive warping or fatigue. • Inner and outer protection – Offered in both U-type configurations to provide full coverage for return bends and critical curvature zones. • Precision engineered – Designed to fit tube radius and diameter for a secure, vibration-resistant fit that maintains consistent coverage. • Easy to install – Mounted using banding, tack welds, or clamping without the need to disassemble tube systems. • Economical and reliable – Combines good heat resistance and mechanical protection with cost-effectiveness for general industrial use. Applications • thermal power plants – Installed on U-bend tubes in superheaters and reheaters to protect against thermal fatigue and surface scaling. Improves tube longevity and efficiency. • petrochemical units – Used in systems where moderate corrosion resistance and high-temperature stability are required without the need for molybdenum or nickel alloys. • waste heat recovery systems – Shields curved tubes in WHRBs from slag buildup and gas erosion under high but controlled temperature conditions. • food and beverage processing – Suitable for heat exchangers and boilers where hygiene and thermal stability are essential with minimal corrosion risk. • utility and industrial boilers – Provides reliable protection for U-bend tubes exposed to hot combustion gases in moderate-duty systems. Conclusion The SS 430 U Type Half Round Tube Shield from Ladhani Metal Corporation is a dependable and cost-effective solution for protecting U-bend tube sections in systems operating under dry heat and light chemical exposure. With strong oxidation resistance, good structural stability, and precision-fit configurations, these shields are ideal for various industrial applications, including power generation, heat recovery, and process heating systems. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-precision protective elements designed to safeguard boiler and heat exchanger tubes against mechanical wear, erosion, and high-temperature gas attack. These shields are essential in industrial systems where exposure to thermal cycling, high-velocity gases, and abrasive particles can rapidly degrade unprotected tubing. SS 410 Half Round Tube Shield The SS 410 Half Round Tube Shield is a semi-cylindrical tube protector manufactured using stainless steel grade 410. As a martensitic stainless steel, SS 410 offers a unique combination of good corrosion resistance, high mechanical strength, and excellent wear resistance. It is particularly suitable for environments with moderate corrosion exposure and significant mechanical stress. The half-round shape is precisely formed to ensure a tight fit over exposed tubes, providing a durable and reliable barrier that extends tube service life in industrial boilers, heat exchangers, and process equipment. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides abrasion and erosion resistance in utility and industrial boilers where tubes face harsh combustion environments. • Heat Exchanger Shielding – Reduces mechanical wear caused by high flow velocities and particulate impact in condensers and evaporators. • Furnace Tube Safeguarding – Protects radiant and convection tubes from scale buildup and flame impingement in high-temperature furnace applications. • Steam and Process Line Protection – Extends the life of piping systems in moderately corrosive environments with mechanical stress. • Air Preheater and Economizer Units – Shields tubes from dust-laden gas erosion in flue gas recovery systems. Features • Excellent Wear Resistance – High hardness and toughness of SS 410 make it ideal for shielding tubes exposed to abrasive flows or soot-blowing operations. • Good Oxidation Resistance – Performs reliably in mildly corrosive and oxidizing environments up to 650°C (1200°F). • High Strength – Provides superior mechanical durability under vibration, pressure, and impact loading conditions. • Easy to Fabricate and Install – Half-round design allows for quick field installation and secure clamping or welding without altering system layout. • Economical Option – Offers a cost-effective tube protection solution where severe corrosion resistance is not critical. • Customization – Available in different thicknesses, diameters, lengths, and surface finishes (pickled or bright annealed). Applications • Thermal Power Plants – Used in boiler and superheater tubes to resist wear from flue gas erosion and thermal fluctuations. • Cement and Steel Industries – Protects tubes in high-wear areas exposed to dust, ash, and scale in kilns, coolers, and furnaces. • Oil Refineries – Applied in areas where high strength is required along with moderate corrosion resistance, such as preheaters or tube bundles. • Chemical Plants – Suitable for process tubes in mildly corrosive environments with strong flow dynamics or steam load cycling. • Pulp and Paper Industry – Shields tubes in recovery and power boilers exposed to high-pressure steam and abrasive residues. • Biomass and Waste-to-Energy Plants – Guards against erosion from fly ash and combustion residues in environmentally demanding systems. Conclusion The SS 410 Half Round Tube Shield from Ladhani Metal Corporation is a robust and reliable solution for protecting critical tube systems subjected to mechanical wear and thermal stress. Its excellent hardness and strength make it especially effective in applications involving high-velocity gas flow, abrasive particles, and fluctuating temperatures. While not suited for highly corrosive environments, SS 410 excels in systems where durability, cost-efficiency, and resistance to erosion are key priorities. With customizable sizing and expert engineering support, Ladhani Metal Corporation ensures dependable, application-specific shielding solutions for a wide range of industries. For technical specifications, fabrication assistance, or pricing inquiries, please contact Ladhani Metal Corporation.

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monel flanges

DIN 2633 Monel flanges PN 16 are precision-engineered weld neck flanges manufactured in accordance with the DIN 2633 standard. Designed for pipeline systems operating at pressures up to 16 bar (232 psi), these flanges provide exceptional resistance to corrosive environments, including seawater, acids, and alkalis. Manufactured from high-performance Monel alloys such as Monel 400 and Monel K500, they combine outstanding mechanical strength with excellent corrosion resistance, making them suitable for demanding industrial and marine applications. Ladhani Metal Corporation is a trusted global manufacturer and supplier of Monel flanges, known for superior material quality, dimensional accuracy, and strict compliance with international standards. Each flange undergoes rigorous quality checks and testing to ensure consistent performance in critical service conditions. Pressure Rating: • PN 16 (16 bar / 232 psi): Suitable for medium-pressure systems requiring corrosion resistance and structural reliability. Flange Type: • Weld Neck Flanges Designed with a long tapered hub to ensure smooth flow transitions, proper pipe alignment, and minimized stress concentration for high-integrity connections. • Flat Face (FF) Flanges Provides a uniform sealing surface ideal for systems with soft gasket materials or cast mating components, ensuring optimal gasket compression. Monel Grades and Full Composition: Monel 400 • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.3% Applications: Widely used in marine engineering, chemical processing, pump and valve components, and environments exposed to hydrofluoric and sulfuric acids. Monel K500 • Nickel (Ni): ≥ 63.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2.0% • Carbon (C): ≤ 0.25% Applications: Suitable for high-strength applications in marine, oil and gas, and sour gas service environments. Offers improved mechanical properties over Monel 400 while retaining excellent corrosion resistance. Applications of DIN 2633 Monel Flanges PN 16: • Marine and Offshore Systems Ideal for saltwater piping, desalination systems, and submerged components due to excellent resistance to chloride stress corrosion. • Chemical Processing Industries Used in systems handling strong acids, alkalis, and organic solvents, especially hydrofluoric acid. • Oil and Gas Exploration Resistant to sour gas environments, high pressures, and corrosive drilling fluids. • Heat Exchangers and Condensers Monel flanges are preferred for their stability under fluctuating thermal loads and corrosive fluids. • Power Generation Used in cooling water and fuel handling systems where reliability under stress and corrosion is essential. Key Features: • Manufactured to DIN 2633 specifications • PN 16 rating for medium-pressure pipelines • Weld neck design for stress-distributed, leak-proof connections • Available in Monel 400 and K500 grades for tailored performance • Excellent resistance to corrosion in marine, acidic, and alkaline environments • High tensile strength and resistance to mechanical fatigue • Custom sizes, pressure classes, and finishes available on request Conclusion: DIN 2633 Monel Flanges PN 16 from Ladhani Metal Corporation offer robust performance in highly corrosive and pressure-sensitive applications. With superior resistance to seawater, acids, and harsh industrial chemicals, these flanges are engineered for longevity and strength in marine, chemical, and oil and gas systems. For custom configurations, technical advice, or pricing details, contact Ladhani Metal Corporation today.

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Monel Flanges

DIN 2628 Monel flanges PN 250 are high-performance weld neck flanges engineered in compliance with the DIN 2628 standard. Designed for high-pressure applications up to 250 bar (3625 psi), these flanges are constructed from Monel alloys, known for their exceptional resistance to corrosion, particularly in acidic and saline environments. Monel flanges deliver robust mechanical strength and thermal stability, making them suitable for challenging industrial applications that involve fluctuating temperatures, corrosive substances, and high mechanical stress. Ladhani Metal Corporation is a reliable global manufacturer and exporter of Monel flanges, providing products that meet exacting international standards for quality and performance. Our DIN 2628 PN 250 Monel weld neck flanges are extensively used in chemical processing, marine engineering, desalination systems, and offshore oil and gas installations. Known for superior build quality and long-term durability, these flanges ensure safe and efficient operations in pressure-sensitive systems exposed to harsh service conditions. Pressure Rating: • PN 250 (250 bar / 3625 psi): Suitable for systems requiring high-pressure endurance, secure sealing capabilities, and enhanced structural integrity. Flange Type: • Weld Neck Flanges Characterized by a long tapered hub that minimizes stress at the weld junction. Ideal for high-temperature and high-pressure applications. • Flat Face (FF) Flanges Provides an even surface for gasket compression, ensuring reliable sealing. Well-suited for connections involving cast components or brittle materials. Monel Grades and Composition: Monel 400 (UNS N04400) • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.3% Applications: Offers excellent resistance to seawater, hydrofluoric acid, and alkalis. Commonly used in marine piping, pump shafts, heat exchangers, and chemical processing equipment. Monel K500 (UNS N05500) • Nickel (Ni): ≥ 63.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2.0% • Carbon (C): ≤ 0.25% Applications: Precipitation-hardened alloy providing greater strength and hardness than Monel 400. Suitable for valves, springs, and high-strength fasteners in corrosive environments including marine and chemical processing systems. Applications of DIN 2628 Monel Flanges PN 250: • Marine Engineering Highly resistant to saltwater corrosion, suitable for shipbuilding, subsea pipelines, and desalination plants. • Chemical and Petrochemical Processing Performs well in environments containing strong acids, alkalis, and chlorinated solvents. • Offshore Oil and Gas Used in systems that handle sour gas, brine, and other corrosive fluids. • Power and Energy Ideal for condenser systems and piping exposed to high-pressure steam and corrosive environments. • Pulp and Paper Industry Effective in processes involving sulfur compounds and acidic bleaching agents. Key Features: • Designed in accordance with DIN 2628 specifications • Rated for PN 250 (250 bar / 3625 psi) pressure systems • Weld neck configuration ensures superior mechanical strength and fatigue resistance • Flat face option supports uniform gasket pressure distribution • Available in Monel 400 and Monel K500 grades • Excellent corrosion resistance in marine, chemical, and high-saline environments • High mechanical strength and good thermal performance • Custom dimensions, pressure classes, and surface finishes available on request Conclusion: DIN 2628 Monel Flanges PN 250 from Ladhani Metal Corporation are engineered for high-pressure systems operating in some of the most demanding service environments. With excellent resistance to corrosion, superior mechanical properties, and thermal stability, Monel flanges provide reliable, long-term service in critical applications across marine, chemical, and offshore industries. Contact Ladhani Metal Corporation for detailed product specifications, technical support, or to request a customized quote.

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Monel Flanges

DIN 2627 Monel flanges PN 400 are high-performance blind flanges crafted for ultra-high-pressure systems where superior corrosion resistance, durability, and structural integrity are critical. Compliant with the DIN 2627 standard, these flanges are specifically designed to close off the ends of pipelines in extreme service environments, including highly corrosive marine atmospheres, acidic and alkaline chemical processes, and high-temperature applications. With a PN 400 rating (400 bar / 5800 psi), these flanges ensure leak-free operation under intense pressure and challenging conditions. Made from Monel alloys—primarily Monel 400 and Monel K500—these flanges are widely utilized in offshore oil rigs, naval applications, chemical processing, and power generation systems. Ladhani Metal Corporation is a global leader in manufacturing and exporting DIN-standard Monel flanges, ensuring compliance with international requirements for pressure containment, corrosion resistance, and metallurgical consistency. Pressure Rating: • PN 400 (400 bar / 5800 psi): Engineered for extremely high-pressure piping systems in critical and hazardous service environments where reliable sealing is essential. Flange Type: • Blind Flanges Solid, non-bored flanges used to seal piping systems or terminate flow paths. Ideal for pressure testing, system isolation, and future expansion. • Flat Face (FF) Flanges Designed with a flat sealing surface for use with full-face gaskets and flat mating components. Ensures uniform load distribution and optimal sealing performance. Monel Grades and Composition: Monel 400 (UNS N04400) • Nickel (Ni): ≥ 63% • Copper (Cu): 28 – 34% • Iron (Fe): ≤ 2.5% • Manganese (Mn): ≤ 2% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.3% Applications: Outstanding resistance to seawater, hydrofluoric acid, alkalis, and other corrosive media. Widely used in marine equipment, chemical processing, and heat exchangers. Monel K500 (UNS N05500) • Nickel (Ni): ≥ 63% • Copper (Cu): 27 – 33% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2% • Carbon (C): ≤ 0.25% Applications: Combines the corrosion resistance of Monel 400 with enhanced strength and hardness. Suitable for high-stress components like shafts, valve parts, and pump systems in corrosive environments. Applications of DIN 2627 Monel Flanges PN 400: • Offshore Oil and Gas Platforms Ideal for subsea systems exposed to high salinity, pressure, and corrosive gases such as hydrogen sulfide. • Marine and Shipbuilding Preferred in piping systems, ballast lines, and propulsion equipment exposed to seawater and biofouling agents. • Chemical and Petrochemical Plants Used in process systems handling caustic solutions, hydrofluoric acid, and strong alkalis at elevated pressures. • Heat Exchangers and Condensers Excellent thermal conductivity and corrosion resistance make Monel suitable for harsh thermal cycling conditions. • Nuclear and Power Generation Resilient in high-radiation and chemical-laden environments found in cooling systems and high-pressure steam lines. • Aerospace and Defense Used in fuel and hydraulic lines where strength and resistance to high-pressure corrosive media are critical. Key Features: • Manufactured according to DIN 2627 standards • Rated for PN 400 high-pressure operations • Blind flange design ensures reliable sealing and flow isolation • Flat face configuration for full-face gasket compatibility • Available in Monel 400 and Monel K500 grades • Exceptional resistance to corrosion by seawater, acids, and alkalis • High strength and durability in extreme service environments • Widely used in marine, chemical, nuclear, oil and gas, and aerospace industries • Custom configurations, sizes, and material options available on request Conclusion: DIN 2627 Monel Flanges PN 400 from Ladhani Metal Corporation are engineered for mission-critical applications where long-term durability, corrosion resistance, and high-pressure performance are mandatory. Whether you need protection against seawater, alkalis, or aggressive process chemicals, these flanges provide robust, leak-free service in the harshest operating environments. Contact Ladhani Metal Corporation for expert guidance, custom engineering, and dependable supply of Monel flange solutions tailored to your specific needs

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Monel Flanges

DIN 2576 Monel Flanges PN 10 are high-integrity, slip-on flanges manufactured from corrosion-resistant nickel-copper alloys, specifically designed for demanding low to medium-pressure applications. Compliant with the DIN 2576 standard, these flanges provide exceptional resistance to seawater, acids, alkalis, and corrosive chemicals, making them ideal for highly corrosive industrial environments. The slip-on design allows the flange to be positioned over the pipe and welded in place, ensuring precise alignment and long-term mechanical stability. Ladhani Metal Corporation is a trusted manufacturer and international supplier of Monel flanges, producing components that meet rigorous dimensional, metallurgical, and quality standards. DIN 2576 Monel flanges are widely used in marine, chemical, and oil and gas industries, where material durability and corrosion resistance are critical. Pressure Rating: • PN 10 (10 bar / 145 psi): Designed for systems requiring stable operation under moderate pressures in fluid and gas transport environments. Flange Types: • Slip-On Flanges Facilitate easy assembly by slipping over the pipe and welding on both sides to ensure a leak-proof and secure joint. • Flat Face (FF) Flanges Designed for use with flat gaskets and mating surfaces, offering even pressure distribution and sealing performance, particularly with brittle or non-metallic materials. Monel Grades and Composition: Monel 400 (UNS N04400) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe), Manganese (Mn), Silicon (Si), Carbon (C): Trace amounts Applications: Monel 400 is well-known for its outstanding resistance to seawater, hydrofluoric acid, sulfuric acid, and alkalis. It is widely used in marine engineering, chemical processing, and heat exchangers. Monel K500 (UNS N05500) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): ~30.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% Applications: Monel K500 offers the same corrosion resistance as Monel 400 but with significantly higher strength and hardness due to age-hardening. It is ideal for high-stress applications such as pump shafts, valve components, and marine fasteners. Applications of DIN 2576 Monel Flanges: • Marine and Offshore Engineering Ideal for seawater exposure, ballast systems, and structural applications in shipbuilding and offshore platforms. • Chemical and Petrochemical Processing Used in piping systems exposed to strong acids, caustics, and other corrosive agents. • Oil and Gas Industry Suitable for sour gas (H₂S) environments, offshore drilling equipment, and refining systems. • Heat Exchangers and Condensers Monel's thermal conductivity and corrosion resistance make it suitable for tube sheets and connecting flanges. • Power Generation Applied in cooling systems, boiler feedwater lines, and other aggressive service environments. • Aerospace and Defense Used in fuel and hydraulic systems where resistance to corrosion and stress cracking is required. Key Features: • Manufactured according to DIN 2576 specification • PN 10 pressure rating for low to medium-pressure fluid systems • Exceptional resistance to seawater, acids, alkalis, and chlorides • Available in Monel 400 and Monel K500 grades • Slip-on design enables easy installation and welding • Flat face versions for compatibility with flat gaskets and brittle materials • Excellent mechanical properties and corrosion resistance • Custom dimensions, finishes, and face types available upon request Conclusion: DIN 2576 Monel Flanges PN 10 from Ladhani Metal Corporation deliver high corrosion resistance and mechanical strength for aggressive environments where conventional materials fail. With availability in Monel 400 and K500 grades, these flanges are suitable for marine, oil & gas, and chemical applications. For technical support, project consultation, or custom orders, contact Ladhani Metal Corporation today.

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titanium flanges

DIN 2569 Titanium Flanges PN 100 are precision-engineered welding neck flanges manufactured from premium-grade titanium, designed for exceptional performance in high-pressure and corrosive industrial applications. Built to DIN 2569 standards, these flanges offer outstanding corrosion resistance, high strength-to-weight ratio, and excellent thermal stability, making them suitable for critical systems across industries such as chemical processing, offshore engineering, aerospace, pharmaceuticals, marine, and power generation. Ladhani Metal Corporation is a trusted manufacturer and exporter of titanium flanges, delivering high-quality products that comply with rigorous international standards. The welding neck design ensures secure, leak-proof connections, ideal for high-stress environments and systems requiring permanent joints that withstand both pressure and temperature extremes. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems requiring superior corrosion resistance, structural reliability, and long-term sealing performance in aggressive environments. Flange Types: • Welding Neck Flanges Ensure high-strength, welded connections ideal for systems with continuous pressure and thermal cycling. • Raised Face (RF) Flanges Enhances sealing capability in elevated pressure and temperature conditions. • Flat Face (FF) Flanges Used in systems with flat mating surfaces, particularly where non-metallic or brittle materials are involved. • Forged Welding Neck Flanges Provide enhanced strength, impact resistance, and dimensional precision. • Custom-Machined Flanges Available in a range of sizes, pressure classes, and titanium grades tailored to customer requirements. Titanium Grades and Composition: 1. Grade 2 (Commercially Pure Titanium) Composition: • Titanium (Ti): ≥ 98.9% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Widely used in chemical processing, desalination plants, and marine environments due to its excellent corrosion resistance and formability. 2. Grade 5 (Ti-6Al-4V, Titanium Alloy) Composition: • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% Applications: Ideal for aerospace, offshore, and high-performance applications due to its high strength, low density, and corrosion resistance. Applications of DIN 2569 Titanium Flanges: • Chemical and Petrochemical Plants: Used in highly corrosive processes involving acids, chlorides, and oxidizing agents. • Marine and Offshore Engineering: Ideal for submerged and saltwater applications due to excellent resistance to seawater corrosion. • Aerospace and Defense: Employed in lightweight, high-strength components that require resistance to fatigue and corrosion. • Pharmaceutical and Medical Equipment: Used in ultra-clean and biocompatible systems where corrosion and contamination must be minimized. • Power Generation and Desalination: Applied in condenser systems, heat exchangers, and evaporators handling brine and other corrosive fluids. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Exceptional corrosion resistance, including seawater and chemical environments • Lightweight, high-strength construction for improved efficiency and durability • Strong welded neck design for secure, permanent pipe connections • Supplied with test certificates, quality documents, and full traceability • Compatible with custom surface treatments including pickling, polishing, and passivation Conclusion: DIN 2569 Titanium Flanges PN 100 from Ladhani Metal Corporation are engineered for the highest levels of corrosion resistance, strength, and performance under pressure. Designed for extreme environments and demanding applications, these titanium flanges offer reliable, long-lasting service and are available in customized sizes and titanium grades. For project-specific requirements, technical support, or detailed specifications, contact Ladhani Metal Corporation today.

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