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EN 10025-5 Weathering Structural Steel Sheets, Plates, Coils & Strips – Grades, Properties & Applications


FOR REQUIREMENT OF THIS GRADE OR FOR DETAIL CONTACT US AT :-

www.ladhanimetal.com

www.ladhanimetal.in

ladhanimetal@gmail.com

info@ladhanimetals.com

LADHANI METAL CORPORATION, MUMBAI, INDIA



Introduction

EN 10025-5 is a European standard that specifies structural steels with improved atmospheric corrosion resistance, commonly known as weathering steels. These steels are designed to form a stable, protective oxide layer when exposed to the atmosphere, significantly reducing corrosion rates and minimizing the need for surface coatings or maintenance.

EN 10025-5 steels are widely used in outdoor structural applications where long-term durability, reduced maintenance cost, and aesthetic appearance are required. The material is suitable for welded, bolted, and riveted constructions and is supplied in sheet, plate, coil, and strip forms for a wide range of fabrication and construction needs.


Applicable Standards and Specifications

Standard: EN 10025-5
Material Type: Atmospheric corrosion-resistant structural steel
Product Forms: Sheet, plate, coil, strip
Manufacturing Process: Hot Rolled
Delivery Condition: As Rolled (+AR), Normalized (+N), or Thermomechanically Rolled (+M) depending on grade

EN 10025-5 steels comply with European structural design codes and are intended for exposed structural applications.


Available Grades of EN 10025-5 Structural Steel

EN 10025-5 includes multiple grades classified by yield strength, impact toughness, and delivery condition:

S235J0W, S235J2W
S355J0W, S355J2W
S355K2W


The suffix “W” indicates enhanced atmospheric corrosion resistance. Grades with J0, J2, or K2 indicate impact testing requirements at different temperatures.


Chemical Composition of EN 10025-5 Structural Steel (%)


S235J0W / S235J2W

Element

Composition (%)

Carbon (C)

0.16 max

Manganese (Mn)

1.40 max

Phosphorus (P)

0.035 max

Sulfur (S)

0.030 max

Silicon (Si)

0.75 max

Copper (Cu)

0.25 – 0.55

Chromium (Cr)

0.40 – 1.25

Nickel (Ni)

0.65 max


S355J0W / S355J2W / S355K2W


Element

 Composition (%)

Carbon (C)

0.19 max

Manganese (Mn)

1.60 max

Phosphorus (P)

0.035 max

Sulfur (S)

0.030 max

Silicon (Si)

0.75 max

Copper (Cu)

0.25 – 0.55

Chromium (Cr)

0.40 – 1.25

Nickel (Ni)

0.65 max


Note: The combined presence of copper, chromium, nickel, and phosphorus contributes to the formation of the protective patina layer.


Mechanical Properties of EN 10025-5 Structural Steel


Grade

Yield Strength

(MPa)

Tensile Strength (MPa)

Elongation (%)

S235J0W / S235J2W

≥ 235

360 – 510

≥ 26

S355J0W / S355J2W

≥ 355

470 – 630

≥ 22

S355K2W

≥ 355

470 – 630

≥ 22


Impact test requirements:
J0 grades tested at 0°C
J2 grades tested at −20°C
K2 grades tested at −20°C with enhanced toughness requirements


Physical Properties (Typical)

Density: approximately 7.85 g/cm³
Melting Point: approximately 1425 – 1540°C
Thermal Conductivity: approximately 45 – 55 W/m·K
Modulus of Elasticity: approximately 200 GPa


Thickness, Width, and Size Range

Sheet thickness: 1.5 mm to 6 mm
Plate thickness: 6 mm to 150 mm
Coil thickness: 2 mm to 20 mm
Strip width: from 10 mm onwards

Maximum width: up to 3000 mm
Length: up to 12000 mm or cut-to-length as required

Material can be supplied in hot rolled, pickled, or surface-scaled condition.


Key Features of EN 10025-5 Steel Sheet / Plate / Coil / Strip


Atmospheric Corrosion Resistance
EN 10025-5 steels develop a dense, adherent oxide layer when exposed to atmospheric conditions, significantly slowing further corrosion and extending service life without coatings.


Low Maintenance Requirement
Due to the self-protecting patina, structures require minimal painting or maintenance, reducing lifecycle costs.


Improved Structural Strength
Higher yield strength grades allow reduced section thickness, resulting in lighter structures without compromising strength.


Excellent Weldability
Despite alloying elements for corrosion resistance, EN 10025-5 steels maintain good weldability using standard welding processes with appropriate consumables.


Attractive Aesthetic Appearance
The natural rust-like patina provides a distinctive architectural finish, making these steels popular in architectural and landscaping projects.


Good Formability and Fabrication
The steel can be easily cut, bent, rolled, and fabricated into complex shapes.


Environmental Sustainability
Reduced need for paints and coatings lowers environmental impact and long-term maintenance emissions.


Weldability and Fabrication

EN 10025-5 steels can be welded using SMAW, GMAW, FCAW, and SAW processes. Matching weathering steel consumables are recommended to maintain corrosion resistance across weld joints. Preheating is generally not required for thin sections, while thicker plates may require controlled preheating depending on carbon equivalent.


Machinability

Machinability is comparable to conventional structural steels. Proper tool selection and controlled cutting parameters ensure clean edges and consistent surface finish.


Corrosion Performance Considerations

EN 10025-5 steels perform best in environments with alternating wet and dry conditions. They are not recommended for permanently wet, submerged, or chloride-rich environments without additional protection.


Typical Applications of EN 10025-5 Steel Sheet / Plate / Coil / Strip


Structural and Construction Applications
Bridges, flyovers, and overpasses
Building facades and exposed steel frameworks
Industrial sheds and outdoor structures


Infrastructure and Transportation
Railway wagons and bridges
Highway structures and sign gantries
Containers and freight equipment


Architectural and Urban Design
Building cladding and facades
Sculptures and decorative structures
Urban furniture and landscaping elements


Energy and Industrial Applications
Transmission towers
Power plant structures
Oil and gas secondary structural supports


Heavy Fabrication and Engineering
Material handling equipment
Earthmoving equipment components
Structural frames exposed to atmosphere


Conclusion

EN 10025-5 Structural Steel Sheet, Plate, Coil, and Strip provide an ideal combination of strength, durability, and atmospheric corrosion resistance. With reduced maintenance requirements, attractive appearance, and excellent fabrication properties, these weathering steels are widely used in bridges, infrastructure, architectural projects, and outdoor structures. When applied in suitable environments, EN 10025-5 steels offer long service life, cost efficiency, and sustainable performance.

 For customized sizes, grade selection, or technical assistance, contact Ladhani Metal Corporation.


FOR REQUIREMENT OF THIS GRADE OR FOR DETAIL CONTACT US AT :-

www.ladhanimetal.com

www.ladhanimetal.in

ladhanimetal@gmail.com

info@ladhanimetals.com



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 2026-01-07T09:34:54

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