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'zone microstructure'

Items tagged with 'zone microstructure'

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Gr2 Titanium Welded Pipe

Product name: Gr2 Titanium Welded pipe Standard:ASTM B338 ASTM B862 Material: GR1 GR2 GR7 GR12 Diameter:10-914mm Wall thickness:0.5-10mm Length:Max 16000mm Surface:Pickling surface/Polished Type:Seamless, welded Application:Heat Exchanger, chemical industry etc. Technique:Rolled Gr2 Titanium welded Tube With the progress of titanium welded pipe welding and heat treatment technology, the titanium thin wall welded pipe widely used single or multiple gun gun TIG/PAW from fusion welding, after welding using on-line heat treatment process, through optimizing welding, annealing process, make the parent metal, weld and heat affected zone microstructure close, basically eliminate the welding stress at the same time, make the weld microstructure of homogenization. By comparison, it is found that the weld composition of the titanium welded pipe is basically the same as that of the base metal, and the mechanical properties and anti-corrosion properties of the weld are the same as those of the base metal. Widely used in petrochemical industry, exhaust pipe industry, machinery industry and so on. Product Name Titanium welded tube/tubes/pipe/pipes/tubing Standard ASTM B338/ASME SB338, ASTM B337/ASME SB337, ASTM B862/ASME SB862 Material Gr1, Gr2, Gr7, Gr12, etc. Length ≤16000mm Size(mm) Diameter 10-914mm Section shape Round Certification ISO9001:2015 Surface Treatment pickling, polished, bright finish etc. Feature 1.Low Density and High Strength 2.Excellent Corrosion Resistance 3.Good resistance to effect of heat 4.Excellent Bearing to cryogenic property 5.Nonmagnetic and Non-toxic 6.Good thermal properties 7.Low Modulus of Elasticity In order to study the application technology of ultra-thin wall titanium welded pipe in the distillation seawater desalination, experts have studied and analyzed the heat exchange performance, mechanical performance, corrosion performance, preventing microbial adhesion and precipitation of non-condensible gas of ultra-thin wall titanium welded pipe, and compared with copper pipe, stainless steel pipe. The results show that the ultra-thin wall titanium welded pipe is the core component of distillation seawater desalination equipment, its wall thickness has been used in batches of 0.4mm, or even thinner, the product has excellent heat exchange performance, mechanical properties, corrosion resistance, is the preferred material of distillation seawater desalination heat exchange tube.

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Gr2 Titanium Welded Pipe

Product name: Gr2 Titanium Welded pipe Standard:ASTM B338 ASTM B862 Material: GR1 GR2 GR7 GR12 Diameter:10-914mm Wall thickness:0.5-10mm Length:Max 16000mm Surface:Pickling surface/Polished Type:Seamless, welded Application:Heat Exchanger, chemical industry etc. Technique:Rolled Gr2 Titanium welded Tube With the progress of titanium welded pipe welding and heat treatment technology, the titanium thin wall welded pipe widely used single or multiple gun gun TIG/PAW from fusion welding, after welding using on-line heat treatment process, through optimizing welding, annealing process, make the parent metal, weld and heat affected zone microstructure close, basically eliminate the welding stress at the same time, make the weld microstructure of homogenization. By comparison, it is found that the weld composition of the titanium welded pipe is basically the same as that of the base metal, and the mechanical properties and anti-corrosion properties of the weld are the same as those of the base metal. Widely used in petrochemical industry, exhaust pipe industry, machinery industry and so on. Product Name Titanium welded tube/tubes/pipe/pipes/tubing Standard ASTM B338/ASME SB338, ASTM B337/ASME SB337, ASTM B862/ASME SB862 Material Gr1, Gr2, Gr7, Gr12, etc. Length ≤16000mm Size(mm) Diameter 10-914mm Section shape Round Certification ISO9001:2015 Surface Treatment pickling, polished, bright finish etc. Feature 1.Low Density and High Strength 2.Excellent Corrosion Resistance 3.Good resistance to effect of heat 4.Excellent Bearing to cryogenic property 5.Nonmagnetic and Non-toxic 6.Good thermal properties 7.Low Modulus of Elasticity In order to study the application technology of ultra-thin wall titanium welded pipe in the distillation seawater desalination, experts have studied and analyzed the heat exchange performance, mechanical performance, corrosion performance, preventing microbial adhesion and precipitation of non-condensible gas of ultra-thin wall titanium welded pipe, and compared with copper pipe, stainless steel pipe. The results show that the ultra-thin wall titanium welded pipe is the core component of distillation seawater desalination equipment, its wall thickness has been used in batches of 0.4mm, or even thinner, the product has excellent heat exchange performance, mechanical properties, corrosion resistance, is the preferred material of distillation seawater desalination heat exchange tube.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated components used to protect the external surfaces of tubes in boilers, heat exchangers, and high-temperature industrial equipment. These shields are critical for reducing erosion, oxidation, and thermal degradation, particularly in high-temperature zones where process gases, flames, or particulate matter can damage tube integrity over time. 1Cr20Ni14Si2 Half Round Tube Shield The 1Cr20Ni14Si2 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from a high-performance austenitic stainless steel alloy consisting of approximately 20% chromium, 14% nickel, and 2% silicon. This alloy is designed for excellent oxidation resistance, carburization resistance, and high-temperature structural stability. The inclusion of silicon significantly enhances the formation of a protective oxide film, making it suitable for use in severe thermal environments such as industrial furnaces, superheaters, and reformers. The shield’s half-round profile is engineered for easy installation over the tube surface, ensuring a tight, durable fit and long-term protection. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields critical areas of superheater and reheater tubes from oxidation and scale formation under high flue gas temperatures. • Furnace Tube Shielding – Guards against flame impingement, high-temperature corrosion, and mechanical erosion in radiant and convection zones. • Heat Exchanger Cladding – Offers external protection for tubes subjected to thermal shock and corrosive process gases. • Steam Reforming Equipment – Prevents surface degradation of tubes in syngas and hydrogen production systems operating under carburizing conditions. • Waste Heat Boilers and Incinerators – Provides a thermal barrier for tubes exposed to particulate-laden gas flows and fluctuating temperatures. Features • Excellent Oxidation Resistance – High chromium and silicon content form a dense, protective oxide layer for long service in oxidizing environments. • Carburization and Thermal Fatigue Resistance – Suitable for prolonged use in atmospheres containing hydrocarbons, CO, and high radiant heat. • High-Temperature Durability – Retains strength and resists creep deformation at service temperatures up to 1000°C. • Austenitic Microstructure – Offers superior ductility, resistance to cracking under thermal cycling, and excellent metallurgical stability. • Easy Installation – Half-round configuration allows for fast on-site fitment using mechanical clamping or welding, with minimal tube disruption. • Surface Finishing Options – Available in pickled, passivated, or bright annealed finishes for improved corrosion and heat resistance. • Custom Built – Manufactured to meet specific size, thickness, and design requirements for varied industrial applications. Applications • Thermal Power Plants – Used to protect boiler tubes in high-temperature zones like superheaters, economizers, and air preheaters. • Petrochemical and Refining Plants – Deployed in furnace tubes, reformer systems, and transfer line exchangers where oxidation and carburization are concerns. • Waste-to-Energy Systems – Protects boiler and heat recovery tubes from corrosive gas attack and ash erosion in incinerators. • Metallurgical Furnaces – Applied in annealing, forging, and reheating furnaces for protecting tube walls exposed to high heat and corrosive gases. • Cement and Lime Kilns – Shields heat recovery piping and cooler tubes from abrasion and elevated thermal conditions. • Chemical Process Equipment – Guards steam and process tubes in reactors, condensers, and exchangers from scaling and thermal damage. Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered to perform reliably in high-temperature, high-corrosion industrial environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield offers superior performance and longevity for boiler and furnace applications. Its austenitic structure ensures mechanical stability and ductility under extreme conditions, while its precise half-round design enables convenient installation and durable coverage. Custom-built to your project’s specifications, Ladhani Metal Corporation’s tube shields represent a smart investment in system protection, reliability, and long-term efficiency. For technical details, customization options, or a quotation, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are expertly engineered components designed to extend the life of boiler and heat exchanger tubes by protecting them against high-temperature oxidation, flue gas erosion, and mechanical damage. These shields are essential in power generation, petrochemical, and process industries where tube integrity is critical for system reliability and operational safety. 1Cr18Ni9Ti Half Round Tube Shield The 1Cr18Ni9Ti Half Round Tube Shield is a semi-cylindrical protective cover manufactured from titanium-stabilized stainless steel grade 1Cr18Ni9Ti. This material is equivalent to AISI 321 and is known for its excellent resistance to intergranular corrosion, especially after welding or prolonged high-temperature exposure. The addition of titanium in the alloy stabilizes the microstructure and prevents chromium carbide precipitation, making it ideal for thermal systems operating between 400°C and 900°C. The shield’s half-round design allows for quick and secure installation over existing tubes, providing durable protection in aggressive industrial environments. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Uses • Boiler Tube Protection – Guards tubes from high-temperature scaling and corrosion in superheater and reheater sections exposed to combustion gases. • Heat Exchanger Tubing – Reduces risk of thermal fatigue and corrosion in steam or process exchangers operating in elevated temperature zones. • Furnace Tube Shielding – Ideal for protecting radiant and convection zone tubes from oxidation and mechanical wear in refinery and chemical furnaces. • Petrochemical Piping – Prevents tube degradation in reformers, heaters, and gas coolers exposed to carburizing and oxidizing atmospheres. • Power Plant Steam Systems – Shields tubing in HRSGs and utility boilers operating under high-temperature and fluctuating load conditions. Features • Excellent Intergranular Corrosion Resistance – Titanium addition prevents carbide precipitation, making the shield ideal for welded and heat-cycled environments. • High-Temperature Stability – Performs effectively up to 850°C with consistent mechanical strength and oxidation resistance. • Austenitic Structure – Offers good ductility, toughness, and resistance to thermal shock and creep deformation. • Half-Round Precision Fit – Custom-formed to match tube diameters, ensuring tight coverage and easy field installation with clamps or welds. • Corrosion Protection – Withstands acidic flue gases, steam condensates, and other corrosive industrial byproducts. • Finishing Options – Supplied in bright annealed, pickled, or passivated finishes to suit operational and aesthetic needs. • Custom Dimensions – Available in various wall thicknesses, lengths, and diameters to suit different system designs and operating conditions. Applications • Thermal and Nuclear Power Plants – Protects boiler and superheater tubes from high-temperature stress and oxidation in base-load and cyclic operations. • Oil Refineries – Applied in fired heaters and reformers where tube protection from scale and corrosion is essential for system longevity. • Chemical Process Plants – Guards steam and fluid tubes in reactors and exchangers handling acidic or oxidizing media at high heat. • Fertilizer Industry – Shields ammonia converter and steam reforming tubes subjected to repeated thermal cycling. • Waste-to-Energy and Biomass Plants – Prevents erosion and degradation of tubes in flue gas zones with corrosive combustion byproducts. • Heat Recovery Steam Generators – Used in combined-cycle plants to extend the life of high-temperature steam tubing systems. Conclusion The 1Cr18Ni9Ti Half Round Tube Shield by Ladhani Metal Corporation is a superior-grade solution for tube protection in high-temperature, high-pressure, and corrosive industrial environments. Its titanium-stabilized austenitic structure offers outstanding resistance to intergranular corrosion, making it especially effective in welded applications and thermal systems exposed to fluctuating service conditions. Engineered for durability and precision, these shields help reduce maintenance costs, prevent tube failures, and ensure continuous, efficient system performance. With customizable sizes, expert fabrication, and reliable material traceability, Ladhani Metal Corporation is a trusted partner for advanced tube shielding solutions. For technical consultation, application support, or quotation requests, please contact Ladhani Metal Corporation.

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Gr2 Titanium Welded Pipe

Product name: Gr2 Titanium Welded pipe Standard:ASTM B338 ASTM B862 Material: GR1 GR2 GR7 GR12 Diameter:10-914mm Wall thickness:0.5-10mm Length:Max 16000mm Surface:Pickling surface/Polished Type:Seamless, welded Application:Heat Exchanger, chemical industry etc. Technique:Rolled Gr2 Titanium welded Tube With the progress of titanium welded pipe welding and heat treatment technology, the titanium thin wall welded pipe widely used single or multiple gun gun TIG/PAW from fusion welding, after welding using on-line heat treatment process, through optimizing welding, annealing process, make the parent metal, weld and heat affected zone microstructure close, basically eliminate the welding stress at the same time, make the weld microstructure of homogenization. By comparison, it is found that the weld composition of the titanium welded pipe is basically the same as that of the base metal, and the mechanical properties and anti-corrosion properties of the weld are the same as those of the base metal. Widely used in petrochemical industry, exhaust pipe industry, machinery industry and so on. Product Name Titanium welded tube/tubes/pipe/pipes/tubing Standard ASTM B338/ASME SB338, ASTM B337/ASME SB337, ASTM B862/ASME SB862 Material Gr1, Gr2, Gr7, Gr12, etc. Length ≤16000mm Size(mm) Diameter 10-914mm Section shape Round Certification ISO9001:2015 Surface Treatment pickling, polished, bright finish etc. Feature 1.Low Density and High Strength 2.Excellent Corrosion Resistance 3.Good resistance to effect of heat 4.Excellent Bearing to cryogenic property 5.Nonmagnetic and Non-toxic 6.Good thermal properties 7.Low Modulus of Elasticity In order to study the application technology of ultra-thin wall titanium welded pipe in the distillation seawater desalination, experts have studied and analyzed the heat exchange performance, mechanical performance, corrosion performance, preventing microbial adhesion and precipitation of non-condensible gas of ultra-thin wall titanium welded pipe, and compared with copper pipe, stainless steel pipe. The results show that the ultra-thin wall titanium welded pipe is the core component of distillation seawater desalination equipment, its wall thickness has been used in batches of 0.4mm, or even thinner, the product has excellent heat exchange performance, mechanical properties, corrosion resistance, is the preferred material of distillation seawater desalination heat exchange tube.

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IS 6911 SS Sheet, Plate & Coil

Ladhani Metal Corporation, a manufacturer, supplier, and exporter, offers stainless steel sheets, plates, and coils in grade X20Cr25Ni20 as per IS 6911 specifications. X20Cr25Ni20 is a high chromium-nickel austenitic stainless steel grade developed for superior performance at elevated temperatures. It offers outstanding resistance to oxidation, scaling, and carburization, along with good mechanical strength in aggressive industrial environments. Chemical Composition of X20Cr25Ni20 (as per IS 6911) • Carbon (C): 0.20% max • Manganese (Mn): 2.0% max • Silicon (Si): 1.0% max • Phosphorus (P): 0.045% max • Sulphur (S): 0.030% max • Chromium (Cr): 24.0% – 26.0% • Nickel (Ni): 19.0% – 22.0% Functions and Characteristics • Excellent resistance to oxidation and scaling at high temperatures • High strength retention under prolonged elevated temperature service • Superior resistance to carburization and sulfidation in aggressive atmospheres • Good corrosion resistance in oxidizing and reducing conditions • Stable austenitic microstructure ensures toughness under thermal cycling • Good formability and weldability for industrial fabrication Applications • Power Generation – Superheater tubes, reheater tubes, and boiler components • Oil and Gas – Furnace parts, flue gas handling equipment, and reformer tubes • Petrochemical Industry – Cracking units, reactors, and heat treatment fixtures • Fertilizer Plants – High-temperature vessels and chemical-handling pipelines • Chemical Industry – Heat exchangers, process reactors, and thermal equipment • Marine Engineering – Exhaust components and offshore thermal-resistant systems • Automotive Industry – Turbocharger components and exhaust manifolds • Food Processing – Thermal-resistant processing equipment and ovens • Construction – Chimney liners, refractory anchors, and high-heat structural supports • General Engineering – Valves, fasteners, and parts exposed to extreme heat Available Forms • Stainless steel sheets • Stainless steel plates • Stainless steel coils Grades Available under IS 6911 Apart from X20Cr25Ni20, IS 6911 also covers a wide range of stainless steel grades, including X04Cr12, X07Cr17, X12Cr12, X20Cr13, X30Cr13, X40Cr13, X15Cr16Ni2, X108Cr17Mo, X10Cr17Mn6Ni4N2O, X07Cr11Mn12Ni4, X10Cr18Mn9Ni5, X30Cr17Ni7, X07Cr18Ni9, X04Cr19Ni9, X02Cr19Ni10, X15Cr24Ni13, X04Cr17Ni12Mo2, X02Cr17Ni12Mo2, X04Cr17Ni12Mo2Ti, X04Cr18Ni10Ti, X04Cr18Ni10Nb and other specified grades. Conclusion IS 6911 SS X20Cr25Ni20 sheets, plates, and coils offered by Ladhani Metal Corporation, a manufacturer, supplier, and exporter, are best suited for high-temperature industrial applications requiring superior oxidation and scaling resistance. With availability in multiple IS 6911 grades, we provide reliable stainless steel solutions tailored to diverse industries. For inquiries or project requirements, contact Ladhani Metal Corporation. #Mumbai #Delhi #Chennai #Kolkata #Hyderabad #Bangalore #Pune #Ahmedabad #Surat #Rajkot #Vadodara #Coimbatore #Jaipur #Nagpur #Indore #Ludhiana #Kanpur #Bhubaneswar #Rourkela #Visakhapatnam #Trichy #Kochi #Mangalore #Jamnagar #Bharuch #Vapi #Hazira #Ankleshwar #Durgapur #Jamshedpur #Raipur #Bilaspur #Faridabad #Noida #Gurgaon #Chandigarh #Lucknow #Bhopal #Patna #Guwahati #Agra #Varanasi #Meerut #Ghaziabad #Moradabad #Aligarh #Aurangabad #Kolhapur #Nashik #Solapur #Thane #Amravati #Satara #Sangli #Hubli #Belgaum #Davangere #Mysore #Erode #Salem #Madurai #Tirunelveli #Tuticorin #Hosur #Nellore #Warangal #Karimnagar #Nanded #Udaipur #Ajmer #Jodhpur #Kota #Alwar #Gwalior #Rewa #Jhansi #IS6911sheetmanufacturer #IS6911sheet supplier # IS6911sheetexporter #IS6911 #IS6911StainlessSteel #IS6911Sheet #IS6911Plate #IS6911Coil #IS6911Strip #IS6911Manufacturer #IS6911Supplier #IS6911Exporter #StainlessSteelIndia #StainlessSteelSheet #StainlessSteelPlate #StainlessSteelCoil #StainlessSteelStrip #SS304 #SS304L #SS316 #SS316L #X04Cr12 #X07Cr17 #X12Cr12 #X20Cr13 #X30Cr13 #X40Cr13 #X15Cr16Ni2 #X108Cr17Mo #X07Cr18Ni9 #X04Cr19Ni9 #X02Cr19Ni10 #X15Cr24Ni13 #X20Cr25Ni20 #X04Cr17Ni12Mo2 #X02Cr17Ni12Mo2 #X04Cr17Ni12Mo2Ti #X04Cr18Ni10Ti #X04Cr18Ni10Nb #StainlessSteelGrades #StainlessSteelManufacturer #StainlessSteelSupplier #StainlessSteelExporter #StainlessSteelStockist #IndustrialStainlessSteel #BoilerStainlessSteel #PetrochemicalStainlessSteel #ChemicalIndustryStainlessSteel #MarineStainlessSteel #HeatResistantSteel #CorrosionResistantSteel #SSSheetsPlatesCoils #LadhaniMetalCorporation

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Clip-On Tube Shield

Ladhani Metal Corporation offers Clip-On Tube Shields designed for quick installation and reliable protection of boiler tubes in power plants, refineries, petrochemical heaters, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs). These shields feature a clip-on fastening mechanism that allows them to be mounted securely onto tube surfaces without welding, reducing installation time, labor, and downtime while still ensuring effective tube protection in high-wear areas. Function of Clip-On Tube Shields • Provide erosion and corrosion protection for boiler tubes in flue gas paths • Reduce downtime with fast, non-weld installation and removal • Shield tubes from soot blower jets, ash particle erosion, and hot flue gases • Extend service life of boiler components under high-temperature operation Ladhani Metal Corporation manufactures, supplies, and exports Clip-On Tube Shields in various sizes, thicknesses, and radii, catering to both domestic and international market requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Widely used in reheater, superheater, economizer, and LTSH sections where high-velocity flue gases and abrasive particles cause localized tube erosion. Uses • Protects boiler tubes from erosion, oxidation, and mechanical wear • Shields against soot blower jet impingement • Reduces costly maintenance and tube replacement • Suitable for power plants, HRSGs, WHRBs, and refinery heaters Features • Clip-on design – Easy installation and removal without welding • Strong hold for reliable protection in high-velocity zones • Corrosion and oxidation resistance at elevated temperatures • Designed for accurate fit and long-term service Applications • Power generation boilers – Fast protection solution for reheater/superheater tubes • Waste heat recovery boilers – Guards tubes in erosive gas flows • HRSGs – Provides durable shielding with minimal downtime • Industrial and petrochemical steam systems – Reliable in high-temperature cycles Conclusion The Clip-On Tube Shield from Ladhani Metal Corporation offers a practical and efficient solution for protecting boiler tubes from erosion and corrosion without requiring welding. Available in a wide range of stainless steel and alloy grades, these shields deliver precision, durability, and global supply capability to meet the needs of power generation and process industries.

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Half Round Wedge Wire (WW) Tube Shield

Ladhani Metal Corporation offers SS Half Round Wedge Wire (WW) Tube Shields specially engineered to protect boiler tubes in power plants, refineries, petrochemical heaters, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs). These shields are manufactured with a wedge wire surface that improves erosion resistance, enhances flue gas flow dynamics, and minimizes localized turbulence. Designed for severe operating environments, SS WW Tube Shields ensure reliable tube protection under high-velocity flue gas and abrasive ash particle exposure. Function of WW Tube Shields • Protect boiler tubes from erosion, oxidation, and soot blower jet impact • Reduce turbulence by guiding flue gas flow smoothly over tube surfaces • Increase service life of tubes operating in dust-laden high-temperature zones • Minimize downtime and maintenance in critical boiler sections Ladhani Metal Corporation manufactures, supplies, and exports SS Half Round Wedge Wire Tube Shields in standard and custom sizes, catering to both domestic and international boiler maintenance requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Ideal for superheater, reheater, economizer, and LTSH sections of boilers where tube surfaces are exposed to abrasive flue gases, ash, and high thermal stresses. Uses • Shields boiler tubes from fly ash erosion and hot flue gases • Protects against damage from soot blowers and particle impact • Extends tube service life in high-temperature operations • Suitable for power generation, petrochemical, and refinery boilers Features • Wedge wire design for superior erosion and wear resistance • High mechanical strength with thermal stability • Corrosion and oxidation resistance under high heat • Precision-engineered for accurate fit and easy installation Applications • Power generation boilers – Reheater and superheater tube protection • Waste heat recovery boilers – Safeguards against abrasive gas flows • HRSGs – Long-lasting erosion protection for high-velocity flue gas paths • Petrochemical and refinery heaters – Durable performance in extreme heat Conclusion The SS Half Round Wedge Wire (WW) Tube Shield from Ladhani Metal Corporation provides advanced erosion protection, extended service life, and reliability in the most demanding boiler environments. Available in a wide range of stainless steel and alloy grades, these shields deliver precision, durability, and global supply capability for the power and process industries. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Half Round Wedge Wire (WW) Tube Shield

Ladhani Metal Corporation offers Half Round Wedge Wire (WW) Tube Shields designed for protecting boiler tubes against severe erosion, corrosion, and high-velocity flue gas impact in power plants, refineries, petrochemical heaters, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs). Unlike standard shields, these tube shields feature a wedge wire surface that enhances resistance to abrasive ash particles, improves gas flow dynamics, and reduces localized turbulence, making them ideal for high-erosion environments. Function of WW Tube Shields • Protect boiler tubes from accelerated wear in flue gas zones • Minimize erosion caused by abrasive fly ash and soot blower jets • Improve gas flow distribution by reducing turbulence • Extend tube service life and reduce frequency of replacement Ladhani Metal Corporation manufactures, supplies, and exports Half Round Wedge Wire Tube Shields in standard and customized dimensions to meet diverse industrial and international project requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Commonly used in high-dust and erosive sections of boilers including LTSH, economizers, superheaters, and reheaters in thermal power plants, HRSGs, WHRBs, and refinery process heaters. Uses • Protection against flue gas erosion in high-dust zones • Shields superheater, reheater, and economizer tubes from abrasive particles • Reduces damage from soot blower impact • Enhances overall boiler efficiency and tube longevity Features • Wedge wire surface provides superior erosion resistance • Excellent high-temperature oxidation and corrosion resistance • Strong mechanical strength for high-pressure and high-heat environments • Precision-engineered for accurate fit and easy installation Applications • Power generation boilers – Superheater and reheater tube protection • HRSGs and WHRBs – Long-lasting shielding in dust-laden gas streams • Refinery and petrochemical heaters – Reliable under continuous high heat cycles • Industrial steam boilers – Cost-effective tube protection solution Conclusion The Half Round Wedge Wire (WW) Tube Shield by Ladhani Metal Corporation is a robust and advanced solution for boiler tube protection in high-erosion environments. With availability in stainless steel and heat-resistant alloys, these shields deliver durability, precision fit, and long-term reliability, meeting the demanding needs of global energy and process industries.

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