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'zinc production equipment'

Items tagged with 'zinc production equipment'

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cotter pin/ split pin

Ladhani Metal Corporation manufactures high-quality Copper Alloy Cotter Pins in compliance with the ISO 1234 standard, ensuring optimal performance and durability in a wide range of applications. These Cotter pins are precision-engineered to meet the demanding needs of industries such as automotive, aerospace, marine, and heavy machinery, providing a secure fastening solution for components that require a reliable, vibration-resistant fastener. Key Features: Material: Made from premium copper alloy, these Cotter pins offer excellent corrosion resistance, particularly in environments where moisture, salt, or other corrosive elements are prevalent. The copper alloy used ensures enhanced durability and longevity, making them ideal for harsh conditions. ISO 1234 Standard Compliance: Ladhani Metal Corporation's copper alloy Cotter pins are manufactured according to the strict requirements of ISO 1234, which defines the material properties, dimensions, and performance criteria for Cotter pins. This guarantees that the pins meet international standards for quality and functionality. Dimensions and Tolerances: The Cotter pins are available in various sizes, with a precise tolerance for diameter and length, ensuring a secure and exact fit into corresponding holes. These pins are carefully crafted to ensure smooth insertion and effective locking, even under high-pressure or dynamic conditions. Cotter Design: Featuring a unique Cotter design, the pin consists of two prongs that can be bent outward once inserted through a hole, forming a secure, mechanical lock. This prevents any movement or loosening, even in high-vibration environments, making them an essential component for assemblies where stability is crucial. Corrosion Resistance: Copper alloys are renowned for their natural resistance to corrosion, especially in marine, aerospace, and chemical processing environments. These Cotter pins remain reliable and effective over time, even in the harshest conditions, helping to reduce maintenance needs and downtime. Strength and Durability: The copper alloy provides exceptional strength, ensuring the Cotter pins perform well under mechanical stress without bending or breaking. The pins offer resistance to fatigue and wear, maintaining their locking integrity throughout the life cycle of the assembly. Applications: Copper alloy Cotter pins from Ladhani Metal Corporation are used in a variety of industries: Automotive: Securely fastening components like axles, wheels, and shafts. Aerospace: For locking parts and components in aircraft systems where strength and lightweight properties are essential. Marine: Resistant to saltwater corrosion, these pins are ideal for use in marine equipment and vessels. Heavy Machinery and Engineering: Used in construction and industrial machinery to hold components in place under high load and vibration. Quality Assurance: Ladhani Metal Corporation places a strong emphasis on quality control. Each batch of copper alloy Cotter pins undergoes rigorous testing for dimensional accuracy, tensile strength, corrosion resistance, and overall performance to ensure they meet the ISO 1234 standards. This commitment to quality ensures that customers receive a dependable and long-lasting product for their fastening needs. Conclusion: Ladhani Metal Corporation's ISO 1234 Copper Alloy Cotter Pins offer a premium fastening solution for a variety of applications that demand high strength, corrosion resistance, and reliability. With adherence to international standards, these Cotter pins provide secure, long-lasting performance in even the most challenging environments, making them a trusted choice for industries worldwide.

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cotter pin/ split pin

Ladhani Metal Corporation presents high-quality ISO 1234 Copper-Zinc Alloy Cotter Pins designed for a wide range of industrial applications requiring secure fastening solutions. Manufactured to the precise standards of ISO 1234, these Cotter pins are crafted from a durable Copper-Zinc alloy (brass) to ensure excellent corrosion resistance, superior strength, and long-lasting performance. Applications: ISO 1234 Copper-Zinc Alloy Cotter Pins are widely used across various industries for securing components and ensuring that fastenings do not loosen or separate. Common applications include: Automotive Industry: Used in car engines, wheels, suspension systems, and other mechanical assemblies to hold parts together. Aerospace: In aircraft systems where reliability and safety are paramount, ensuring critical components are securely fastened. Heavy Machinery and Construction: Essential for equipment like cranes, bulldozers, and other industrial machinery, where secure and reliable connections are vital for safety. Marine: Ideal for use in boats and marine equipment, where resistance to saltwater corrosion is crucial. Electrical and Electronics: Used in various electrical systems, where non-magnetic and corrosion-resistant properties are required. General Manufacturing: Suitable for use in general fastening applications, including mechanical assemblies, pipe fittings, and agricultural machinery. Benefits of ISO 1234 Copper-Zinc Alloy Cotter Pins: Secure and Reliable: The Cotter pin design provides a tight and secure fit, preventing accidental loosening under vibrations or external forces. Ease of Use: Simple to install by hand without the need for special tools or equipment, making maintenance or assembly operations quicker and more cost-effective. Cost-Effective: Offering a highly reliable fastening solution at a competitive price, Cotter pins from Ladhani Metal Corporation provide excellent value for money. Long-Term Performance: Brass's ability to withstand wear, oxidation, and corrosion ensures the pins remain effective throughout their service life with minimal maintenance. Our Domestic reach is unlimited and we supply to this following cities Ahmedabad, Amritsar, Aurangabad, Bangalore, Bhopal, Chandigarh, Chennai, Coimbatore, Dhanbad, Faridabad, Ghaziabad, Guwahati, Gwalior, Howrah, Hyderabad, Indore, Jabalpur, Jaipur, Jodhpur, Kanpur, Kolkata, Kota, Lucknow, Ludhiana, Madurai, Meerut, Mumbai, Nagpur, Nashik, Navi Mumbai, New Delhi, Patna, Pune, Raipur, Rajkot, Ranchi, Solapur, Srinagar, Surat, Thane, Vadodara, Varanasi, Vijayawada, Visakhapatnam, Hubballi, Tiruchirappalli, Bareilly, Moradabad, Mysore, Gurgaon, Aligarh, Jalandhar, Bhubaneswar We export to following Countries: Russia, Canada, United States, China, Brazil, Australia, Argentina, Kazakhstan, Algeria, Denmark, Saudi Arabia, Mexico, Indonesia, Iran, Mongolia, Peru, South Africa, Colombia, Ethiopia, Bolivia, Egypt, Venezuela, Turkey, Chile, Myanmar, France, Ukraine, Madagascar, Botswana, Kenya, Thailand, Spain, Sweden, Uzbekistan, Morocco, Paraguay, Zimbabwe, Norway, Japan, Germany, Republic of the Congo, Finland, Vietnam, Malaysia, Poland, Oman, Italy, Philippines, Ecuador, New Zealand, United Kingdom, Guinea, Uganda, Nepal, Bangladesh

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split pins

Ladhani Metal Corporation manufactures high-quality Copper Alloy Split Pins in compliance with the ISO 1234 standard, ensuring optimal performance and durability in a wide range of applications. These split pins are precision-engineered to meet the demanding needs of industries such as automotive, aerospace, marine, and heavy machinery, providing a secure fastening solution for components that require a reliable, vibration-resistant fastener. Key Features: Material: Made from premium copper alloy, these split pins offer excellent corrosion resistance, particularly in environments where moisture, salt, or other corrosive elements are prevalent. The copper alloy used ensures enhanced durability and longevity, making them ideal for harsh conditions. Dimensions and Tolerances: The split pins are available in various sizes, with a precise tolerance for diameter and length, ensuring a secure and exact fit into corresponding holes. These pins are carefully crafted to ensure smooth insertion and effective locking, even under high-pressure or dynamic conditions. Split Design: Featuring a unique split design, the pin consists of two prongs that can be bent outward once inserted through a hole, forming a secure, mechanical lock. This prevents any movement or loosening, even in high-vibration environments, making them an essential component for assemblies where stability is crucial. Corrosion Resistance: Copper alloys are renowned for their natural resistance to corrosion, especially in marine, aerospace, and chemical processing environments. These split pins remain reliable and effective over time, even in the harshest conditions, helping to reduce maintenance needs and downtime. Strength and Durability: The copper alloy provides exceptional strength, ensuring the split pins perform well under mechanical stress without bending or breaking. The pins offer resistance to fatigue and wear, maintaining their locking integrity throughout the life cycle of the assembly. Applications: Copper alloy split pins from Ladhani Metal Corporation are used in a variety of industries: Automotive: Securely fastening components like axles, wheels, and shafts. Aerospace: For locking parts and components in aircraft systems where strength and lightweight properties are essential. Marine: Resistant to saltwater corrosion, these pins are ideal for use in marine equipment and vessels. Heavy Machinery and Engineering: Used in construction and industrial machinery to hold components in place under high load and vibration. Our Domestic reach is unlimited and we supply to this following cities Ahmedabad, Amritsar, Aurangabad, Bangalore, Bhopal, Chandigarh, Chennai, Coimbatore, Dhanbad, Faridabad, Ghaziabad, Guwahati, Gwalior, Howrah, Hyderabad, Indore, Jabalpur, Jaipur, Jodhpur, Kanpur, Kolkata, Kota, Lucknow, Ludhiana, Madurai, Meerut, Mumbai, Nagpur, Nashik, Navi Mumbai, New Delhi, Patna, Pune, Raipur, Rajkot, Ranchi, Solapur, Srinagar, Surat, Thane, Vadodara, Varanasi, Vijayawada, Visakhapatnam, Hubballi, Tiruchirappalli, Bareilly, Moradabad, Mysore, Gurgaon, Aligarh, Jalandhar, Bhubaneswar We export to following Countries: Russia, Canada, United States, China, Brazil, Australia, Argentina, Kazakhstan, Algeria, Denmark, Saudi Arabia, Mexico, Indonesia, Iran, Mongolia, Peru, South Africa, Colombia, Ethiopia, Bolivia, Egypt, Venezuela, Turkey, Chile, Myanmar, France, Ukraine, Madagascar, Botswana, Kenya, Thailand, Spain, Sweden, Uzbekistan, Morocco, Paraguay, Zimbabwe, Norway, Japan, Germany, Republic of the Congo, Finland, Vietnam, Malaysia, Poland, Oman, Italy, Philippines, Ecuador, New Zealand, United Kingdom, Guinea, Uganda, Nepal, Bangladesh

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split pins

Ladhani Metal Corporation presents high-quality ISO 1234 Copper-Zinc Alloy Split Pins designed for a wide range of industrial applications requiring secure fastening solutions. Manufactured to the precise standards of ISO 1234, these split pins are crafted from a durable Copper-Zinc alloy (brass) to ensure excellent corrosion resistance, superior strength, and long-lasting performance. Applications: ISO 1234 Copper-Zinc Alloy Split Pins are widely used across various industries for securing components and ensuring that fastenings do not loosen or separate. Common applications include: Automotive Industry: Used in car engines, wheels, suspension systems, and other mechanical assemblies to hold parts together. Aerospace: In aircraft systems where reliability and safety are paramount, ensuring critical components are securely fastened. Heavy Machinery and Construction: Essential for equipment like cranes, bulldozers, and other industrial machinery, where secure and reliable connections are vital for safety. Marine: Ideal for use in boats and marine equipment, where resistance to saltwater corrosion is crucial. Electrical and Electronics: Used in various electrical systems, where non-magnetic and corrosion-resistant properties are required. General Manufacturing: Suitable for use in general fastening applications, including mechanical assemblies, pipe fittings, and agricultural machinery. Benefits of ISO 1234 Copper-Zinc Alloy Split Pins: Secure and Reliable: The split pin design provides a tight and secure fit, preventing accidental loosening under vibrations or external forces. Ease of Use: Simple to install by hand without the need for special tools or equipment, making maintenance or assembly operations quicker and more cost-effective. Cost-Effective: Offering a highly reliable fastening solution at a competitive price, split pins from Ladhani Metal Corporation provide excellent value for money. Long-Term Performance: Brass's ability to withstand wear, oxidation, and corrosion ensures the pins remain effective throughout their service life with minimal maintenance. Our Domestic reach is unlimited and we supply to this following cities Ahmedabad, Amritsar, Aurangabad, Bangalore, Bhopal, Chandigarh, Chennai, Coimbatore, Dhanbad, Faridabad, Ghaziabad, Guwahati, Gwalior, Howrah, Hyderabad, Indore, Jabalpur, Jaipur, Jodhpur, Kanpur, Kolkata, Kota, Lucknow, Ludhiana, Madurai, Meerut, Mumbai, Nagpur, Nashik, Navi Mumbai, New Delhi, Patna, Pune, Raipur, Rajkot, Ranchi, Solapur, Srinagar, Surat, Thane, Vadodara, Varanasi, Vijayawada, Visakhapatnam, Hubballi, Tiruchirappalli, Bareilly, Moradabad, Mysore, Gurgaon, Aligarh, Jalandhar, Bhubaneswar We export to following Countries: Russia, Canada, United States, China, Brazil, Australia, Argentina, Kazakhstan, Algeria, Denmark, Saudi Arabia, Mexico, Indonesia, Iran, Mongolia, Peru, South Africa, Colombia, Ethiopia, Bolivia, Egypt, Venezuela, Turkey, Chile, Myanmar, France, Ukraine, Madagascar, Botswana, Kenya, Thailand, Spain, Sweden, Uzbekistan, Morocco, Paraguay, Zimbabwe, Norway, Japan, Germany, Republic of the Congo, Finland, Vietnam, Malaysia, Poland, Oman, Italy, Philippines, Ecuador, New Zealand, United Kingdom, Guinea, Uganda, Nepal, Bangladesh

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Titanium Bar

Product name: 35mm titanium bar Material: Gr1,Gr2,Gr3,Gr5,Gr7,Gr9,Gr11,Gr12,Gr16,Gr17,Gr23 Standard : ASTM B348, ASTM F136, ASTM F67, AMS 4928, etc. Size: Dia 5mm-300mm (0.2"-12"), Length 50mm-6000mm (2.0"-236") Applications :Industrial Supply status: Annealed Package: Carton or plywood case. Quality and Test : EN10204.3.1 certificate Surface:CNC machined polished Titanium bars are mainly used in mechanical equipment, electroplating equipment, chemical equipment, petroleum coking zinc production equipment, medical, various precision parts and other industries. According to titanium rod wear-resisting, corrosion resistance, high temperature resistance, non-magnetic and other characteristics, is often used as the main parts of equipment, shaft body, fastener, stirring shaft, etc., due to the non-toxic, pollution-free and other characteristics, made titanium rod filter element and widely used. In addition, titanium bar is characterized by high strength, good toughness, low elastic modulus and compatibility with human body, which is unmatched by other metal bars. It has been widely used in the medical industry. Product 35mm Titanium bar Size Dia.: 5mm-300mm (0.2"-12"), , Length: 50mm-6000mm (2.0"-236") Material Gr.1, Gr.2, Gr.4 ,Gr.5, Gr.7, Gr.9, Gr.12, Gr.23, etc. Standard ASTM B348, ASTM F136, ASTM F67, AMS 4928, etc. Surface Polished, bright Shape Round Product Size(mm) Condition Grade Specification Titanium bars/ rods Dia30*400*L<=5000mm Forged bars Gr.1, Gr.2, Gr.4 ,Gr.5, Gr.7, Gr.9, Gr.12, Gr.23, etc. ASTM B348, ASTM F136,ASTM F67, AMS 4928, etc. Dia8-*460*L<=4000mm Rolled bars

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures 1Cr25Ni20Si2 Half Round Straight Tube Shields to deliver exceptional protection to straight boiler and heat exchanger tubes in aggressive high-temperature environments. 1Cr25Ni20Si2 Half Round Straight Tube Shield The 1Cr25Ni20Si2 Half Round Straight Tube Shield is fabricated in a semi-cylindrical form to protect the outer surface of straight tubes from scaling, tube wall thinning, and structural damage caused by hot combustion gases or ash-laden flows. Its high silicon content improves oxidation resistance and inhibits the formation of brittle scales, while the alloy’s high-temperature stability ensures long service life under cyclic heating and cooling operations. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr25Ni20Si2 Half Round Straight Tube Shields, offering precise fit and durable tube protection across thermal and petrochemical industries. Material Grade 1Cr25Ni20Si2 – High-chromium, high-nickel heat-resistant alloy with enhanced silicon for improved oxidation and thermal shock resistance. Chemical Composition of 1Cr25Ni20Si2 • Carbon (C): ≤ 0.10% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses • Radiant section protection in waste heat boilers and reformers • Straight tube shielding in high-temperature furnaces • Heat recovery units in ammonia, hydrogen, and methanol plants • Erosion control in fluidized bed combustion systems Features • Excellent oxidation and scaling resistance at high temperatures • High thermal stability under long-term service • Superior resistance to carburization and sulfidation • Durable against erosion from high-velocity gas and ash • Maintains mechanical integrity under thermal shock • Custom-fabricated to match tube size, radius, and operational needs Applications • petrochemical and fertilizer plants – For reformer and convection section protection • power generation – In boilers, WHRBs, and waste incinerators • thermal process systems – For furnace and heat exchanger tube shielding • hydrogen and ammonia production – Suitable for synthesis gas environments • metallurgy – For steel reheating furnaces and heat treatment zones Conclusion 1Cr25Ni20Si2 Half Round Straight Tube Shields from Ladhani Metal Corporation are engineered for performance in the harshest high-temperature environments. Their robust composition and resistance to thermal and chemical degradation make them essential for extending the life of straight tubes exposed to extreme flue gas conditions. For orders, custom fabrication, and technical support, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 310 Half Round Straight Tube Shields to protect boiler and heat exchanger tubes from high-temperature corrosion, oxidation, and erosion. These shields are precisely engineered to conform to straight tube surfaces and serve as a protective barrier in harsh thermal environments. SS 310 is an austenitic stainless steel known for its high chromium and nickel content, offering excellent resistance to oxidation and scaling at elevated temperatures. SS 310 Half Round Straight Tube Shield The SS 310 Half Round Straight Tube Shield is specifically designed for applications involving intense heat and corrosive gas flow. With its superior resistance to oxidation and sulfidation, this shield is ideal for straight tube sections in boilers, superheaters, reformers, and high-temperature process equipment. The half-round shape allows for secure placement while maintaining ease of installation and servicing. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 310 Half Round Straight Tube Shields, delivering high-performance tube protection solutions for power generation, petrochemical, and thermal processing industries. Material Grade SS 310 – High-temperature austenitic stainless steel with enhanced resistance to oxidation and thermal fatigue. Chemical Composition of SS 310 • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for environments with elevated temperatures, thermal cycling, and aggressive flue gas exposure. Uses • Protecting straight tubes in superheaters and reheaters • Shielding economizer sections in boilers • Used in steam reformers and furnace tube systems • Applied in petrochemical heat recovery and cracking units • Installed in chemical and fertilizer plants handling hot process gases Features • High oxidation resistance – Performs reliably at temperatures up to 1100°C • Excellent scaling resistance – Chromium-nickel alloy composition minimizes metal loss • Structural integrity – Maintains strength under prolonged thermal cycling • Custom design – Fabricated to fit tube diameter, thickness, and required length • Easy to install – Secures in place with clamps, tack welds, or metal straps • Extended durability – Minimizes downtime and maintenance in harsh environments Applications • thermal power stations – Shields straight sections of superheater tubes from fly ash and flue gas erosion • oil and gas refineries – Used in fired heaters and steam reforming units exposed to hot corrosive media • waste heat recovery boilers – Enhances protection in high-velocity gas flow zones • process heating systems – Ideal for straight tubes in sulfur recovery, ammonia cracking, and hydrogen production • industrial boilers – Extends tube service life under continuous high-temperature operation Conclusion The SS 310 Half Round Straight Tube Shield from Ladhani Metal Corporation is a proven solution for tube protection in aggressive thermal environments. Its superior heat resistance, oxidation protection, and durable performance make it a trusted choice in power generation, chemical processing, and industrial boiler systems. Customizable to exact dimensions, these shields are designed for long-term service reliability. For detailed specifications, custom configurations, or orders, please contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr20Ni14Si2 U Type Half Round Tube Shield The 1Cr20Ni14Si2 U Type Half Round Tube Shield is manufactured from a high-temperature austenitic stainless steel alloy designed for demanding thermal environments. Composed primarily of chromium and nickel with enhanced silicon content, this alloy provides outstanding resistance to oxidation, scaling, carburization, and thermal fatigue. It is particularly effective in shielding U-bend tube sections within boilers, reformers, and heat recovery systems where prolonged exposure to high heat and reactive gases can degrade performance. The U-type configuration ensures full coverage of the inner and outer arcs of curved tubes, delivering comprehensive protection against mechanical and thermal damage. • Outer U Type Half Round Tube Shield – Protects the outer curvature of U-bends from high-temperature flue gas erosion, slag deposits, and oxidizing environments. • Inner U Type Half Round Tube Shield – Shields the inner bend arc from thermal stress cracking, scale formation, and turbulence-induced wear. Ladhani Metal Corporation provides 1Cr20Ni14Si2 U Type Half Round Tube Shields for industries requiring reliable, long-term protection in aggressive high-temperature service conditions. Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Ideal for continuous and cyclic high-temperature systems where resistance to oxidation, thermal fatigue, and carburization is critical. Uses • Protection of U-bend tubes in superheaters and reheaters in power generation systems • Shielding of return bends in waste heat recovery boilers and HRSGs operating under high flue gas flow • Coverage for curved tube sections in reformers, cracking furnaces, and thermal oxidizers • Safeguarding tube bends in heat exchangers, condensers, and process gas heating systems • Applicable in chemical, metallurgical, and energy industries where extreme thermal cycling and gas exposure occur Features • Excellent oxidation resistance – Chromium and silicon-rich composition provides strong protection against scaling in high-temperature, oxidizing atmospheres. • Superior thermal fatigue performance – Maintains mechanical strength and dimensional stability under rapid temperature fluctuations. • Dual-arc shielding – Available in inner and outer U-type configurations for total protection of return bends in heat exchanger systems. • Precision engineered – Manufactured to match tube diameter and bend radius, ensuring tight, secure installation without vibration or misalignment. • Easy to install – Can be quickly mounted using banding, clamps, or tack welds without the need to disassemble tube bundles. • Long service life – Designed for demanding environments, reducing maintenance frequency and enhancing overall system efficiency. Applications • thermal power plants – Installed in U-bends of superheaters and reheaters to prevent heat-induced scaling, erosion, and fatigue cracking. Improves reliability and heat transfer efficiency. • petrochemical and refinery units – Used in process heaters, reformers, and thermal units where high-temperature gas exposure is constant. Provides stable, long-term protection. • waste heat recovery units – Shields U-shaped tubes in WHRBs and HRSGs from slag deposits, oxidizing gases, and temperature cycling stress. • chemical industries – Ideal for ammonia synthesis, methanol production, and gas reforming systems exposed to thermal shock and oxidizing media. • metal and glass manufacturing – Protects curved tubes in furnaces and preheaters exposed to abrasive and high-heat environments. Conclusion The 1Cr20Ni14Si2 U Type Half Round Tube Shield by Ladhani Metal Corporation is a high-performance solution for protecting U-bend tube sections in the most demanding thermal and chemical environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this shield is ideal for use in power plants, refineries, chemical processing units, and high-temperature industrial systems. Designed for precision fit and easy installation, it provides dependable, long-lasting protection that reduces maintenance and extends equipment service life. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated components used to protect the external surfaces of tubes in boilers, heat exchangers, and high-temperature industrial equipment. These shields are critical for reducing erosion, oxidation, and thermal degradation, particularly in high-temperature zones where process gases, flames, or particulate matter can damage tube integrity over time. 1Cr20Ni14Si2 Half Round Tube Shield The 1Cr20Ni14Si2 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from a high-performance austenitic stainless steel alloy consisting of approximately 20% chromium, 14% nickel, and 2% silicon. This alloy is designed for excellent oxidation resistance, carburization resistance, and high-temperature structural stability. The inclusion of silicon significantly enhances the formation of a protective oxide film, making it suitable for use in severe thermal environments such as industrial furnaces, superheaters, and reformers. The shield’s half-round profile is engineered for easy installation over the tube surface, ensuring a tight, durable fit and long-term protection. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields critical areas of superheater and reheater tubes from oxidation and scale formation under high flue gas temperatures. • Furnace Tube Shielding – Guards against flame impingement, high-temperature corrosion, and mechanical erosion in radiant and convection zones. • Heat Exchanger Cladding – Offers external protection for tubes subjected to thermal shock and corrosive process gases. • Steam Reforming Equipment – Prevents surface degradation of tubes in syngas and hydrogen production systems operating under carburizing conditions. • Waste Heat Boilers and Incinerators – Provides a thermal barrier for tubes exposed to particulate-laden gas flows and fluctuating temperatures. Features • Excellent Oxidation Resistance – High chromium and silicon content form a dense, protective oxide layer for long service in oxidizing environments. • Carburization and Thermal Fatigue Resistance – Suitable for prolonged use in atmospheres containing hydrocarbons, CO, and high radiant heat. • High-Temperature Durability – Retains strength and resists creep deformation at service temperatures up to 1000°C. • Austenitic Microstructure – Offers superior ductility, resistance to cracking under thermal cycling, and excellent metallurgical stability. • Easy Installation – Half-round configuration allows for fast on-site fitment using mechanical clamping or welding, with minimal tube disruption. • Surface Finishing Options – Available in pickled, passivated, or bright annealed finishes for improved corrosion and heat resistance. • Custom Built – Manufactured to meet specific size, thickness, and design requirements for varied industrial applications. Applications • Thermal Power Plants – Used to protect boiler tubes in high-temperature zones like superheaters, economizers, and air preheaters. • Petrochemical and Refining Plants – Deployed in furnace tubes, reformer systems, and transfer line exchangers where oxidation and carburization are concerns. • Waste-to-Energy Systems – Protects boiler and heat recovery tubes from corrosive gas attack and ash erosion in incinerators. • Metallurgical Furnaces – Applied in annealing, forging, and reheating furnaces for protecting tube walls exposed to high heat and corrosive gases. • Cement and Lime Kilns – Shields heat recovery piping and cooler tubes from abrasion and elevated thermal conditions. • Chemical Process Equipment – Guards steam and process tubes in reactors, condensers, and exchangers from scaling and thermal damage. Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered to perform reliably in high-temperature, high-corrosion industrial environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield offers superior performance and longevity for boiler and furnace applications. Its austenitic structure ensures mechanical stability and ductility under extreme conditions, while its precise half-round design enables convenient installation and durable coverage. Custom-built to your project’s specifications, Ladhani Metal Corporation’s tube shields represent a smart investment in system protection, reliability, and long-term efficiency. For technical details, customization options, or a quotation, please contact Ladhani Metal Corporation.

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