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Super Duplex Flanges

DIN 2627 Super Duplex Steel flanges PN 400 are robust, high-performance blind flanges engineered for extremely demanding applications requiring exceptional strength, corrosion resistance, and reliability under ultra-high-pressure conditions. Designed according to the DIN 2627 standard, these flanges are primarily used to isolate sections of piping systems, especially in environments that involve aggressive media such as seawater, acidic chemicals, and high-temperature fluids. With a PN 400 pressure rating (400 bar / 5800 psi), these flanges are suitable for critical systems where both mechanical strength and corrosion resistance are vital. Ladhani Metal Corporation is a globally recognized supplier and exporter of Super Duplex DIN flanges, offering products that meet or exceed international quality, safety, and performance standards for extreme-service applications. Pressure Rating: • PN 400 (400 bar / 5800 psi): Designed for high-pressure operations in chemically aggressive and mechanically demanding environments. Flange Type: • Blind Flanges Flat, solid flanges without a bore used to seal the end of piping systems. Ideal for temporary shutdowns, pressure testing, or future system expansion. • Flat Face (FF) Flanges Feature a flat sealing surface, suitable for use with full-face gaskets and flat mating components to ensure consistent and effective sealing under pressure. Super Duplex Steel Grades and Composition: Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24 – 26% • Nickel (Ni): 6 – 8% • Molybdenum (Mo): 3 – 5% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance Applications: Exceptional corrosion resistance in seawater, brines, and acidic environments. Commonly used in offshore structures, desalination plants, and chemical processing systems. Applications of DIN 2627 Super Duplex Flanges PN 400: • Offshore Oil and Gas Platforms Used in topside and subsea installations exposed to high salinity, pressure, and harsh chemical environments. • Desalination and Water Treatment Plants Resistant to chloride-induced corrosion and fouling in seawater intake and brine discharge systems. • Chemical and Petrochemical Processing Ideal for aggressive process media such as chlorides, sulfur compounds, and acids at high temperatures and pressures. • Marine Engineering and Shipbuilding Excellent corrosion resistance in marine atmospheres, making them suitable for seawater cooling, ballast systems, and structural piping. • Pulp and Paper Industry Deployed in bleaching plants and alkaline recovery lines where strength and corrosion resistance are essential. • Power Generation and Nuclear Facilities Reliable under high-temperature and pressure cycles in superheated steam, feedwater, and condenser systems. Key Features: • Manufactured to DIN 2627 standard • PN 400 pressure class for ultra-high-pressure environments • Blind flange design for secure pipe end sealing or access closure • Flat face type for even gasket compression and leak-free performance • Available in Super Duplex 2507 (UNS S32750) and S32760 • Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking • Twice the strength of conventional stainless steels • Widely used in offshore, marine, petrochemical, and water treatment industries • Custom options available: sizes, pressure ratings, face types, and finishes Conclusion: DIN 2627 Super Duplex Steel Flanges PN 400 by Ladhani Metal Corporation are designed to withstand the harshest industrial environments, providing unmatched corrosion resistance, mechanical strength, and sealing reliability. These flanges are ideal for mission-critical applications in offshore, marine, chemical, and energy industries. For technical assistance, custom fabrication, or detailed product specifications, contact Ladhani Metal Corporation and ensure your systems are protected by industry-leading flange solutions.

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Inconel Flanges

DIN 2627 Inconel flanges PN 400 are premium-grade blind flanges engineered for ultra-high-pressure applications requiring exceptional corrosion resistance, heat resistance, and mechanical strength. Manufactured in accordance with the DIN 2627 standard, these flanges are designed to seal off the ends of piping systems, especially in extreme environments involving high temperatures, aggressive chemicals, or seawater exposure. The PN 400 rating (400 bar / 5800 psi) ensures performance under intense pressure conditions. Produced using high-performance nickel-based alloys such as Inconel 600, Inconel 625, and Inconel 718, these flanges are used extensively in aerospace, chemical processing, offshore oil and gas, marine, and power generation industries. Ladhani Metal Corporation is a leading global manufacturer and exporter of Inconel flanges, supplying components that conform to international standards for material integrity, pressure containment, and corrosion resistance. Pressure Rating: • PN 400 (400 bar / 5800 psi): Suitable for high-pressure piping systems in critical applications where maximum sealing and durability are essential. Flange Type: • Blind Flanges Solid, non-bored flanges used to isolate piping systems or terminate flow. Ideal for pressure testing, maintenance, and future pipeline expansions. • Flat Face (FF) Flanges Designed with a flat sealing surface for use with full-face gaskets and flat mating components, ensuring even load distribution and effective sealing. Inconel Grades and Composition: Inconel 600 (UNS N06600) • Nickel (Ni): ≥ 72% • Chromium (Cr): 14 – 17% • Iron (Fe): 6 – 10% • Manganese (Mn): ≤ 1% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.15% • Sulfur (S): ≤ 0.015% Applications: Excellent resistance to oxidation, carburization, and chloride-ion stress corrosion cracking. Used in furnace components, heat exchangers, and food processing equipment. Inconel 625 (UNS N06625) • Nickel (Ni): ≥ 58% • Chromium (Cr): 20 – 23% • Molybdenum (Mo): 8 – 10% • Niobium + Tantalum (Nb + Ta): 3.15 – 4.15% • Iron (Fe): ≤ 5% • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 0.5% • Silicon (Si): ≤ 0.5% Applications: Outstanding corrosion and fatigue resistance in seawater and chemical environments. Common in marine, aerospace, and offshore industries. Inconel 718 (UNS N07718) • Nickel (Ni): 50 – 55% • Chromium (Cr): 17 – 21% • Iron (Fe): Balance • Niobium + Tantalum (Nb + Ta): 4.75 – 5.5% • Molybdenum (Mo): 2.8 – 3.3% • Titanium (Ti): 0.65 – 1.15% • Aluminum (Al): 0.2 – 0.8% Applications: High strength and oxidation resistance up to 700°C. Used in jet engines, gas turbines, and high-pressure valves. Applications of DIN 2627 Inconel Flanges PN 400: • Offshore Oil and Gas Platforms Withstands high-pressure, high-salinity, and corrosive environments in subsea pipelines and risers. • Chemical Processing Plants Ideal for systems handling oxidizers, acids, solvents, and reactive compounds at high temperatures and pressures. • Aerospace and Jet Propulsion Used in fuel systems, hydraulic lines, and turbine enclosures where extreme heat and stress are common. • Nuclear and Power Generation Suited for high-pressure reactor lines and heat exchanger systems exposed to radiation, heat, and corrosive media. • Desalination and Seawater Systems Highly resistant to chloride-induced pitting and crevice corrosion. • High-Temperature and Reactive Media Systems Perfect for isolating systems exposed to thermal cycling and chemical attack. Key Features: • Manufactured to DIN 2627 standards • Rated for PN 400 ultra-high-pressure systems • Blind flange design for sealing pipe ends or testing access • Flat face design for even gasket compression and sealing • Available in Inconel 600, 625, and 718 • Excellent resistance to oxidation, acids, chlorides, and high heat • High mechanical strength and fatigue resistance • Used in critical industries including aerospace, marine, oil and gas, and chemical processing • Custom sizes, alloys, pressure ratings, and surface finishes available on request Conclusion: DIN 2627 Inconel Flanges PN 400 from Ladhani Metal Corporation offer exceptional performance and reliability in the most demanding service conditions. Whether your system involves corrosive chemicals, high-pressure steam, or marine exposure, these blind flanges deliver secure sealing, longevity, and safety. Contact Ladhani Metal Corporation for material selection, technical support, or custom solutions tailored to your high-performance application.

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Carbon Steel Flanges

DIN 2545 carbon steel flanges supplied by Ladhani Metal Corporation are designed for use in a variety of industrial applications requiring strength, durability, and resistance to corrosion under moderate temperatures and pressures. These flanges are made from high-quality carbon steel, offering excellent mechanical properties and weldability, making them suitable for both low- and high-pressure systems. With a pressure rating of PN 40, these flanges are built to withstand pressures up to 40 bar, ensuring secure and leak-free connections in demanding applications across different industries, including chemical processing, power generation, and construction. Types of DIN 2545 Carbon Steel Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface and are primarily used in low-pressure applications where uniform distribution of sealing force is required. Raised Face Flanges (RF) – These flanges feature a raised surface around the bolt holes, providing enhanced sealing pressure, making them ideal for high-pressure applications. Ring-Type Joint (RTJ) Flanges – These flanges are designed with a groove to accommodate a metal sealing ring, providing a more secure seal for high-pressure systems or environments involving high temperatures. Grades and Chemical Composition: Carbon Steel A105 Chemical Composition: C: 0.35%, Mn: 0.60-0.90%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A105 is the most commonly used grade of carbon steel for flanges, offering good strength and impact resistance. It is suitable for low to medium-pressure applications and is widely used in the manufacturing of flanges for piping systems, valves, and fittings. This grade is known for its versatility and ease of welding. Carbon Steel A350 LF2 Chemical Composition: C: 0.30%, Mn: 1.00-1.50%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A350 LF2 is a low-temperature carbon steel grade designed for use in cryogenic and low-temperature applications. It offers good toughness and is resistant to brittle fracture in environments where temperatures are lower than standard carbon steel materials can withstand. A350 LF2 is commonly used in the oil, gas, and power generation industries. PN 40 Pressure Rating: The "PN" rating defines the flange's pressure capacity. PN 40 indicates that the flange is capable of handling pressures up to 40 bar, making it suitable for high-pressure systems in various industrial applications that require secure and durable connections. Applications: 1. Oil and Gas Industry: Pipelines and Transport Systems: Carbon steel flanges are commonly used in oil and gas pipelines to connect sections of pipe, valves, and other components. They provide a reliable seal and are capable of handling high pressures and extreme temperatures. Refineries and Petrochemical Plants: Carbon steel flanges are used in refining processes and in the transportation of crude oil and natural gas. They withstand the mechanical stresses and corrosion from various chemicals. Offshore Platforms: These flanges are used in offshore oil platforms where they handle high-pressure conditions in subsea pipelines and other critical infrastructure. 2. Chemical and Petrochemical Industry: Chemical Processing Equipment: Carbon steel flanges are used in reactors, heat exchangers, and distillation columns where the materials are exposed to high-pressure chemicals. They are preferred in systems that handle neutral or moderately corrosive chemicals. Pipelines for Chemical Transport: Used in chemical plants to transport fluids that are not highly corrosive, carbon steel flanges are durable and reliable in these settings. 3. Power Generation: Steam and Gas Turbines: Carbon steel flanges are widely used in power plants, especially in steam and gas turbines, where high pressure and temperatures are present. Cooling Systems: These flanges are found in cooling water systems, heat exchangers, and other systems where water or air is circulated to cool equipment. 4. Water Treatment Plants: Water Distribution Systems: Carbon steel flanges are commonly used to connect pipes in water distribution systems, especially in municipal water treatment and sewage treatment plants. Desalination Plants: These flanges are also employed in desalination plants, where seawater is converted into fresh water, due to their strength and ability to handle high-pressure environment. Conclusion: Ladhani Metal Corporation ensures the production of these carbon steel flanges meets the highest standards of quality and precision, ensuring long-term durability and reliable performance in even the most demanding applications. Each flange is manufactured according to strict specifications and undergoes thorough testing to guarantee safe and reliable operation in high-pressure environments. #din2545 #din2545flanges #din2545carbonsteelflanges #flanges #flangessupplier

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Monel flanges

DIN 2545 Monel flanges, provided by Ladhani Metal Corporation, are designed to offer exceptional strength and outstanding resistance to corrosion, particularly in harsh environments. Monel alloys, primarily composed of nickel and copper, are known for their ability to withstand the corrosive effects of seawater, acids, and alkalis. These flanges are ideal for high-performance applications in industries such as marine, chemical processing, and oil and gas. With a pressure rating of PN 40, these flanges are capable of handling pressures up to 40 bar, ensuring reliable, leak-free connections in high-pressure systems. Types of DIN 2545 Monel Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface that provides uniform distribution of sealing pressure, making them suitable for low-pressure systems or where precise sealing is required. Raised Face Flanges (RF) – Raised face flanges feature a raised area around the bolt holes to provide higher sealing pressure, ideal for high-pressure environments. Ring-Type Joint (RTJ) Flanges – These flanges are designed with a groove to accommodate a metal sealing ring, suitable for applications that require resistance to high pressure and high temperatures. Grades and Chemical Composition: Monel 400 (UNS N04400) Chemical Composition: Ni: 63%, Cu: 28-34%, Fe: 2.5%, Mn: 2%, C: 0.3%, Si: 0.5% Monel 400 is a nickel-copper alloy known for its excellent resistance to corrosion, particularly in seawater and chemical environments. It offers good mechanical properties at both subzero and elevated temperatures. This alloy is commonly used in marine applications, chemical processing, and heat exchangers. Monel K500 (UNS N05500) Chemical Composition: Ni: 63%, Cu: 27%, Al: 2.3-3.15%, Ti: 0.35-0.85%, Fe: 2.5%, C: 0.3%, Mn: 1.5% Monel K500 is an age-hardenable nickel-copper alloy that provides additional strength and hardness compared to Monel 400. It offers outstanding corrosion resistance, particularly in seawater and high-stress environments, making it suitable for use in marine, oil and gas, and aerospace applications. PN 40 Pressure Rating: The "PN" rating refers to the flange's pressure capacity. PN 40 indicates that the flange is rated for pressures up to 40 bar, making it ideal for high-pressure systems where secure and durable connections are essential. Applications: 1. Marine and Offshore Applications: Seawater Systems: Monel is highly resistant to seawater corrosion, making it ideal for use in marine applications, such as seawater cooling systems, pumps, valves, and heat exchangers on ships and offshore platforms. Offshore Pipelines and Risers: Monel flanges are commonly used in subsea pipelines and risers due to their resistance to corrosion from saltwater and high-pressure conditions found in offshore oil and gas operations. 2. Chemical Processing Industry: Acidic Environments: Monel flanges offer superior resistance to various acidic solutions, making them ideal for use in chemical processing plants, especially where sulfuric acid, hydrochloric acid, and other corrosive chemicals are present. Piping Systems: Used in pipelines and reactors that transport corrosive chemicals, Monel flanges ensure long-term reliability and strength in harsh environments. 3. Oil and Gas Industry: Petrochemical Refineries: Monel flanges are used in refining operations, including in heat exchangers, pumps, and piping systems that handle hydrocarbon fluids, ensuring resistance to both pressure and corrosion. Subsea Equipment: Monel is also used in subsea exploration and production equipment due to its ability to withstand harsh marine environments and high-pressure systems. Conclusion : Ladhani Metal Corporation ensures that all Monel flanges meet stringent quality standards and are manufactured to exact specifications, ensuring durability and reliability in even the most challenging environments. Each flange undergoes comprehensive testing to guarantee long-lasting performance and safe operation in high-pressure applications. #din2545 #din2545flanges #din2545monelflanges #flanges #flangessupplierinmumbai

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Inconel flanges

DIN 2545 Inconel flanges are engineered for superior strength, excellent resistance to high temperatures, and remarkable corrosion resistance in extreme environments. Ladhani Metal Corporation provides these high-quality flanges made from Inconel alloys, known for their ability to endure elevated temperatures, oxidation, and corrosive conditions. These flanges are ideal for industries where performance under high-temperature stress and resistance to harsh environments are essential, such as aerospace, chemical processing, power generation, and marine. Types of DIN 2545 Inconel Flanges: Flat Face Flanges (FF) – These flanges have a flat surface that facilitates uniform distribution of the sealing force, making them ideal for low-pressure systems or when a secure seal is required. Raised Face Flanges (RF) – Raised face flanges feature a raised area around the bolt holes, providing enhanced sealing pressure, making them suitable for high-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove for a metal sealing ring, these flanges are ideal for applications requiring resistance to high pressure and high temperatures. Grades and Chemical Composition: Inconel 600 (UNS N06600) Chemical Composition: Ni: 72%, Cr: 14-17%, Fe: balance, Mn: 1%, Si: 0.5%, C: 0.15% Inconel 600 is known for its excellent resistance to oxidation and corrosion at elevated temperatures. It is widely used in applications like furnace components, chemical processing, and nuclear reactors, offering high strength and good workability. Inconel 625 (UNS N06625) Chemical Composition: Ni: 58%, Cr: 20-23%, Mo: 8-10%, Fe: 5%, Nb: 3.15-4.15%, Ti: 0.4-1% Inconel 625 is a nickel-based alloy that offers superior resistance to high-temperature oxidation and corrosion. It provides exceptional resistance to pitting and crevice corrosion, making it ideal for applications in aerospace, marine, and chemical industries, where high temperatures and corrosive environments are common. Inconel 718 (UNS N07718) Chemical Composition: Ni: 50-55%, Cr: 17-21%, Fe: 0-5%, Mo: 2.8-3.3%, Nb+Ta: 4.75-5.5%, Ti: 0.65-1.15%, Al: 0.2-0.8% Inconel 718 is a high-strength, corrosion-resistant alloy widely used in high-temperature applications. It is designed for use in extreme conditions, offering excellent resistance to oxidation, sulfidation, and high-temperature environments. PN 40 Pressure Rating: The "PN" rating indicates the flange's pressure capacity. PN 40 refers to flanges that are designed to withstand pressures up to 40 bar, making them suitable for high-pressure systems where secure, leak-free connections are essential. Applications: Aerospace Industry: Jet Engines and Turbomachinery: Inconel flanges are commonly used in aerospace applications, including jet engines and turbine systems, where components are exposed to extremely high temperatures and pressures. They provide excellent resistance to heat and corrosion in high-stress environments. Exhaust Systems: Inconel's ability to withstand high temperatures makes it ideal for use in exhaust systems of aircraft engines. 2. Power Generation Industry: Gas Turbines: Inconel flanges are used in gas turbines in power plants, particularly in components that operate at high temperatures, such as turbine blades, combustors, and other critical parts. Nuclear Power Plants: Inconel is used in the construction of components for nuclear reactors, where heat and radiation resistance are crucial. It is used in piping, valves, and other systems exposed to high-temperature nuclear environments. 3. Chemical Processing and Petrochemical Industries: High-Temperature Reactors: Inconel flanges are used in reactors, heat exchangers, and other equipment in the chemical industry that handle aggressive, high-temperature chemical reactions, including those with sulfuric acid, chlorine, and other corrosive substances. Petrochemical Refineries: Inconel is used in systems where high temperatures and reactive chemicals are present, offering superior performance in handling corrosive materials such as acids and hydrocarbons. 4. Oil and Gas Industry: Offshore Platforms: Inconel flanges are widely used in offshore oil and gas platforms, particularly in subsea pipelines, risers, and pressure vessels, where high resistance to both high pressure and corrosion (especially from seawater) is necessary. Wellhead Equipment: Inconel flanges are also used in downhole equipment and wellhead connections that need to resist high-pressure environments and exposure to extreme temperatures. Ladhani Metal Corporation ensures that each Inconel flange is produced to the highest standards of quality and precision, adhering to international specifications. Every flange undergoes thorough testing to meet the required durability and performance standards, providing reliable solutions for critical applications in the most challenging environments. #din2545 #din2545flanges #din2545inconelflanges #flanges #flangessupplier

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Super Duplex flanges

DIN 2545 Super Duplex flanges are specifically designed to offer outstanding strength and resistance to corrosion, especially in highly aggressive environments. Ladhani Metal Corporation supplies these high-performance flanges made from super duplex stainless steel, combining the advantages of both austenitic and ferritic structures to achieve superior mechanical properties and exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. With a pressure rating of PN 40, these flanges can withstand pressures up to 40 bar, ensuring reliable and safe performance in demanding applications such as offshore oil and gas, chemical processing, and marine industries. Types of DIN 2545 Super Duplex Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface, suitable for low-pressure systems where uniform distribution of sealing force is needed. Raised Face Flanges (RF) – These flanges feature a raised area around the bolt holes, providing higher sealing pressure and better performance in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove to accommodate a metal sealing ring, these flanges are ideal for use in high-pressure and high-temperature systems. Grades and Chemical Composition: Super Duplex 2507 (UNS S32750) Chemical Composition: Chromium (Cr): 25% Nickel (Ni): 7% Molybdenum (Mo): 4% Nitrogen (N): 0.27% Iron (Fe): Balance This composition provides a remarkable combination of properties: Corrosion Resistance: Excellent protection against pitting, crevice corrosion, and stress corrosion cracking, even in environments containing chlorides or other aggressive chemicals. High Strength: The high molybdenum and nitrogen content enhance both the strength and corrosion resistance of the material, making it ideal for applications in highly corrosive, high-pressure environments. Ductility and Toughness: Despite its high strength, Super Duplex 2507 maintains good ductility, which is crucial Super Duplex 2507 is a high-alloy material known for its exceptional resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. It is used in the most demanding applications, including offshore and subsea oil and gas, where high pressures and harsh environments are common. The enhanced molybdenum and nitrogen content provide superior mechanical strength and corrosion resistance. PN 40 Pressure Rating: The "PN" rating indicates the flange's pressure capacity. With PN 40, the flange is rated to handle pressures up to 40 bar, making it suitable for high-pressure applications where reliability and leak-free connections are essential. Applications: DIN 2545 Super Duplex flanges with PN 40 are widely used in industries that require superior performance under extreme conditions. Common applications include: Oil and Gas Industry: Offshore Platforms and Subsea Pipelines: Super duplex flanges are commonly used in offshore oil and gas platforms where exposure to seawater and harsh conditions requires materials with superior resistance to corrosion. Downhole Equipment: These flanges are ideal for equipment used in oil extraction, such as wellhead connections, blowout preventers, and pipeline systems under high pressure. Chemical and Petrochemical Industry: High-Pressure Reactors and Heat Exchangers: Super duplex flanges are essential in systems handling aggressive chemicals, such as acids, alkalis, and chloride-containing compounds, where both high strength and corrosion resistance are critical. Pipelines for Petrochemical Transport: Used in the transportation of petrochemicals and refined products, offering durability against corrosive chemicals and high temperatures. Marine and Offshore Applications: Seawater Cooling Systems: The excellent corrosion resistance of super duplex steel makes these flanges ideal for marine cooling systems, including seawater pumps and piping systems on ships and offshore platforms. Desalination Plants: Super duplex flanges are used in seawater desalination systems, where they help resist the corrosive effects of saltwater. Power Generation Industry: Nuclear and Fossil Fuel Plants: Super duplex flanges are employed in high-pressure steam lines, cooling systems, and heat exchangers where both strength and resistance to corrosion and erosion are necessary. Geothermal Energy Systems: Used in geothermal plants where high-temperature, aggressive fluids may cause corrosion, super duplex flanges ensure long-lasting performance. Conclusion: Ladhani Metal Corporation ensures that each Super Duplex flange meets stringent quality standards and is manufactured to exact specifications, ensuring durability and long-lasting performance in the most challenging environments. #din2545 #din2545flanges #din2545superduplexflanges #flanges

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Duplex Flange

DIN 2545 duplex flanges are designed to provide exceptional strength and corrosion resistance in demanding industrial applications. Ladhani Metal Corporation offers these high-quality flanges made from duplex stainless steel, which combines the best features of both austenitic and ferritic structures. This unique material provides superior resistance to pitting, crevice corrosion, and stress corrosion cracking, making it ideal for use in harsh environments. With a pressure rating of PN 40, these flanges are capable of handling pressures up to 40 bar, ensuring safe and reliable performance in industries such as chemical processing, oil and gas, marine, and offshore platforms. Types of DIN 2545 Duplex Flanges: Flat Face Flanges (FF) – These flanges have a flat surface that facilitates a uniform distribution of the sealing force, making them ideal for low-pressure applications or systems where a secure seal is essential. Raised Face Flanges (RF) – Featuring a raised face around the bolt holes, these flanges provide a higher sealing pressure, ensuring a more reliable seal, especially in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove for a metal sealing ring, these flanges are suitable for use in applications requiring high pressure and high temperature resistance. Grades and Chemical Composition: -Duplex 2205 (UNS S32205) Chemical Composition: Cr: 22%, Ni: 5-6%, Mo: 3%, N: 0.14-0.2%, Fe: balance Duplex 2205 is the most common duplex stainless steel grade. It offers excellent corrosion resistance in chloride environments, making it suitable for applications like seawater, chemical, and petrochemical processing. The combination of austenitic and ferritic phases gives Duplex 2205 higher strength compared to austenitic stainless steels, along with improved resistance to pitting and stress corrosion cracking. Super Duplex 2507 (UNS S32750) Chemical Composition: Cr: 25%, Ni: 7%, Mo: 4%, N: 0.27%, Fe: balance Super Duplex 2507 is a higher alloy version of Duplex 2205, offering superior resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. It is used in more aggressive environments, such as offshore oil and gas applications, where the material must withstand high pressures and corrosive conditions. Its higher molybdenum and nitrogen content enhances its performance in severe environments. PN 40 Pressure Rating: The "PN" in DIN 2545 refers to the pressure rating, and PN 40 indicates that the flange is designed to handle pressures up to 40 bar. This ensures that the flange is robust and reliable under high-pressure conditions, maintaining secure and leak-proof connections in critical applications. Applications: Oil and Gas Industry: These flanges are widely used in offshore and onshore pipelines, pressure vessels, and other critical infrastructure in oil and gas exploration, extraction, and transportation. Chemical and Petrochemical Industry: Due to their excellent resistance to corrosion, especially in acidic or chloride-rich environments, they are ideal for use in reactors, heat exchangers, and pipelines handling chemicals and petrochemicals. Marine and Offshore Applications: Duplex flanges are highly resistant to seawater corrosion, making them ideal for use in marine environments, such as shipbuilding, offshore rigs, and seawater cooling systems. Water Treatment Plants: These flanges are used in systems that handle aggressive water environments, ensuring durability and long service life in water and wastewater treatment applications. Power Generation: In power plants, these flanges are used in steam lines, cooling systems, and heat exchangers, where strength, corrosion resistance, and high-pressure capabilities are critical. Pharmaceutical Industry: These flanges are used in systems requiring sanitary conditions and resistance to aggressive cleaning solutions, such as in the transportation of chemicals or in reaction vessels. Key Benefits of Duplex Flanges (PN 40): Exceptional strength and corrosion resistance. Resistance to pitting and crevice corrosion. Excellent performance in harsh environments. Cost-effective compared to higher-grade materials for similar applications. DIN 2545 Duplex Flanges (PN 40) are a reliable choice for high-pressure applications in industries that demand both high performance and durability. #din2545 #din2545flanges #din2545duplexflanges #flanges

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Stainless Steel Flanges

DIN 2545 is a German standard for stainless steel flanges, designed for use in piping systems requiring durability, corrosion resistance, and strong mechanical properties. These flanges are commonly used in industries like chemical, petrochemical, food processing, and more. They come in various sizes and configurations for secure and leak-proof connections. The PN 40 rating indicates that these flanges can withstand pressures up to 40 bar (approximately 580 psi) at normal temperatures (typically 20°C or 68°F). Types of DIN 2545 SS Flanges: · Slip-On Flange (SO): A flange that slides over the pipe and is welded inside and outside for a secure connection. · Weld Neck Flange (WN): A flange with a tapered neck that allows for a stronger weld, commonly used in high-pressure applications. · Blind Flange: A flange with no bore used to seal the end of a pipe or vessel. · Threaded Flange: A flange with internal threads that allows it to be screwed onto a pipe without welding. · Socket Weld Flange: Designed for pipes to fit into the socket of the flange, offering good pressure containment in high-temperature applications. · Lap Joint Flange: Used with a stub end and ideal for applications requiring frequent disassembly. Grades and Their Chemical Composition: · Grade 304 (AISI 304): This grade has a chemical composition consisting of 18-20% chromium, 8-10.5% nickel, with a carbon content of up to 0.08%. It also contains small amounts of manganese (2.00-2.50%), silicon (≤ 1.00%), phosphorus (≤ 0.045%), and sulfur (≤ 0.030%), while the rest is iron. It is widely used due to its good corrosion resistance, weldability, and formability. · Grade 316 (AISI 316): The chemical composition of 316 includes 16-18% chromium, 10-14% nickel, and 2-3% molybdenum. It also contains up to 0.08% carbon, 2.00-2.50% manganese, and ≤ 1.00% silicon, with iron making up the balance. The addition of molybdenum provides improved resistance to corrosion, particularly in chloride environments, making it suitable for marine and chemical industries · Grade 321 (AISI 321): This grade has a chemical composition with 17-19% chromium, 9-12% nickel, and a maximum carbon content of 0.08%. It also contains 2.00-2.50% manganese, ≤ 1.00% silicon, and small amounts of phosphorus (≤ 0.045%) and sulfur (≤ 0.030%). The remainder is iron. Grade 321 is stabilized with titanium to prevent sensitization and is highly resistant to intergranular corrosion, making it ideal for high-temperature applications like in the aerospace and chemical industries. Applications: DIN 2545 Stainless Steel Flanges (PN 40) are widely used in various industries due to their superior strength, corrosion resistance, and versatility. These flanges are specifically designed to handle higher pressure ratings (PN 40), making them ideal for demanding applications. Some of the key applications include: -Chemical Processing: Used in the manufacturing of chemicals, pharmaceuticals, and petrochemicals, where high resistance to corrosion is essential. -Oil and Gas Industry: For pipelines, pumps, and valves that transport oil, gas, and other fluids under high pressure. -Water Treatment Plants: Employed in water and wastewater management systems to connect piping and ensure leak-free connections under high pressure. -Food and Beverage Industry: In production systems where hygiene and corrosion resistance are critical, especially in food processing and dairy plants. -Power Generation: For use in power plants in systems such as steam lines and cooling circuits that operate under high-pressure conditions. -Marine and Offshore: Often used in ships, platforms, and offshore structures that are exposed to harsh environmental conditions. -HVAC Systems: In high-pressure heating, ventilation, and air conditioning applications. DIN 2545 Stainless Steel Flanges (PN 40) offer both durability and reliability in these high-pressure applications, ensuring safe and efficient performance in various industries. Conclusion: DIN 2545 SS flanges provide a reliable and robust solution for piping systems across various industries. These flanges are widely used in applications ranging from general industrial use to highly specialized sectors like aerospace, marine, and chemical processing, ensuring safe and efficient operation in demanding environments. The PN 40 rating guarantees they can withstand medium-to-high pressure systems.

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titanium flanges

Ladhani Metal Corporation is a trusted supplier of high-quality DIN 2545 titanium flanges, designed for use in industries where strength, durability, and resistance to corrosion are essential. These titanium flanges are crafted to meet the highest standards of performance, offering reliability in a wide range of demanding applications such as chemical processing, marine environments, and aerospace industries. With a pressure rating of PN 40, these flanges are capable of withstanding pressures up to 40 bar, ensuring optimal performance even under high-pressure conditions. Types of DIN 2545 Titanium Flanges: Flat Face Flanges (FF) – These flanges have a flat surface that allows for even distribution of the sealing force, making them ideal for low-pressure applications where a tight seal is necessary. Raised Face Flanges (RF) – Featuring a raised area around the bolt holes, these flanges provide a higher sealing pressure, ensuring a more secure seal in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – These flanges are equipped with a ring groove for use with a metal sealing ring, ideal for applications with high pressures or extreme temperatures. Grades of Titanium and Their Chemical Composition: Grade 2 (Commercially Pure Titanium) Chemical Composition: Ti: 99.2%, Fe: 0.3%, O: 0.18%, N: 0.03%, C: 0.08% Grade 2 titanium is the most commonly used form of titanium due to its excellent corrosion resistance, particularly in marine, chemical processing, and general industrial applications. It offers great strength-to-weight ratio and is known for its ability to withstand corrosive environments, including saltwater and various acidic conditions. Grade 5 (Titanium Alloy, Ti-6Al-4V) Chemical Composition: Ti: 90%, Al: 6%, V: 4%, Fe: 0.25%, O: 0.2%, C: 0.08% Grade 5 titanium, known as Ti-6Al-4V, is an alloy that combines high strength with excellent corrosion resistance. It is commonly used in aerospace, automotive, and high-performance engineering applications, offering a superior balance of strength, fatigue resistance, and durability. This grade is ideal for applications where structural integrity is critical. PN 40 Pressure Rating: The "PN" in DIN 2545 refers to the pressure rating, with PN 40 indicating that the flange is designed to withstand a maximum pressure of 40 bar. This pressure rating ensures that the flange is suitable for high-pressure systems, offering the necessary strength and reliability to maintain secure and leak-free connections. Applications: Chemical and petrochemical industries Marine and offshore platforms Aerospace and aviation systems Power generation and nuclear industries Food processing and pharmaceutical industries Ladhani Metal Corporation guarantees the production of these titanium flanges with precision and quality control, ensuring compliance with international standards. Each flange is manufactured to the exact specifications and undergoes rigorous testing to meet the required performance standards. Whether for a high-pressure industrial system or a specialized application, Ladhani Metal Corporation's DIN 2545 titanium flanges provide the performance and reliability needed for long-term operation.

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