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'tubesheet processing'

Items tagged with 'tubesheet processing'

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Titanium Tubesheet For Heat Exchanger

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Titanium Tubesheet for Heat Exchanger Product Information Tubesheet is a circular plate drilled with holes of the same diameter as the pipe. It is used for the heat exchanger to fix the pipe. An accessory that accomplishes this by passing a pipe through and welding it in place. The precision of tubesheet processing, especially the tolerance of tube hole spacing and diameter, verticality and finish, have a great impact on the assembly and performance of the above-mentioned chemical equipment. With the enlargement of chemical equipment and power stations, the diameter of tubesheets has become larger and larger. Tubesheet with a diameter of 4m-5m is very common. The characteristics of large tubesheet are many tube holes, compactness, small hole diameter, deepness, high precision, and high finish requirements.

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Gr1 Titanium Tubesheet

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Gr1 Titanium Tubesheet Product Description The precision of titanium tubesheet processing, especially the tube hole spacing and tube diameter tolerance, verticality, and smoothness greatly affect the assembly and use performance of the chemical equipment listed above. With the enlargement of chemical equipment and power stations, titanium tubesheet diameter has become larger and larger, and titanium tubesheets with a diameter of 4m-5m are very common. The characteristics of the large-scale tubesheet are the large number of tube holes, denseness, small diameter, deepness, high precision and smoothness requirements

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Titanium Clad Tubesheet

Porduct name : Titanium clad Tubesheet Material: Titanium +steel,Titanium+stainless steel etc. Size &Standard: As per client drawing Production Method: Forging,annealing and machining Advantage: Excellent corrosion resistance ability Packing: Plywood case Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc. Titanium clad tubesheet Product Name Titanium clad tubesheet Base Metal All types of steel and stainless steel ,sopper etc. Clad Metal Titanium GR2 Gr7 Gr9 Gr12 etc. Dimension Customized Standard ASTM Shape Round Certificates ISO9001, Mill Test Report, Certificate 3.1, EN, Ultrasonic Certificate Applied Equipment Pressure Vessels, Boilers, Containers Application Power Generation, Industry Refrigeration, Oil&Gas, Chemical&Petrochemical Exported Countries USA, Australia, Russia, Bahrain, Venezuela, Greece, Korea, Indonesia etc. Explosive Welding Technical Advantage: →no limits of materials shape, thickness and area; →metallurgical bonding with high strength; →high performance of machining process; →improving the materials performance after bonding; →realizing multilayer materials clad;

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Titanium Tubesheet

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Titanium Tubesheet Product Information Titanium tube sheet is a main part of heat exchanger. It is mainly used for supporting column tubes of chemical containers. Titanium tubesheet is widely used in high-end chemical equipment due to its excellent corrosion resistance. In addition to provide the titanium tubesheet which has not been machined, Baoji Lihua also produces the mechanically processed tubesheet according to customers' drawings. We use CNC drilling machine with a rocker drill to effectively ensure the position accuracy, aperture of tolerance and aperture finish, and greatly improve the quality of the tubesheet.

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Gr2 Titanium Tubesheet

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Gr2 Titanium Tubesheet Product Description In the process of titanium tubesheet inspection, the main inspection indicators are hole position, hole diameter tolerance, hole finish, presence or absence of burrs, and groove position. For double tubesheets, more attention should be paid to the location of the holes during the inspection process, and the degree of coordination of the holes is very important. Usually, it can be guaranteed with a CNC drilling machine. Compared with thick plates, the verticality of holes above 300mm is very important. These large-diameter thick plates require more sophisticated tools and equipment.

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Gr7 Titanium Tubesheet

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Gr7 Titanium Tubesheet Product Description In the shell-and-tube heat exchanger, the heat exchange tube and the tubesheet are the only barrier between the tube side and the shell side of the heat exchanger. The connection structure and connection quality between the heat exchange tube and the tubesheet determine the quality of the heat exchanger Pros and cons and service life are a crucial link in the manufacturing process of heat exchangers. Most of the damage and failure of heat exchangers occur at the connection part between the heat exchange tube and the tubesheet. The quality of the connection joint also directly affects the safety and reliability of chemical equipment and equipment. Therefore, for the shell and tube heat exchanger, the connection process between the heat pipe and the tubesheet has become the most critical control link in the heat exchanger manufacturing quality assurance system. At present, in the heat exchanger manufacturing process, the connection between the heat exchange tube and the tubesheet mainly includes welding, expansion, expansion and welding, and gluing and expansion.

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Grade 2 Titanium Tube Sheet

Porduct name : Grade 2 Titanium Tube Sheet Material: Gr2 Titanium +steel,Gr2 Titanium+stainless steel etc. Size &Standard: As per client drawing Production Method: Forging,annealing and machining Advantage: Excellent corrosion resistance ability Packing: Plywood case Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc. Grade 2 Titanium Tube Sheet Titanium tubesheet / titanium tube sheet is to drill a hole slightly larger than the outer diameter of the tube on the circular titanium plate. It is a component in the titanium heat exchanger that plays the role of fixing the tube and sealing medium. It is a kind of fitting that penetrates the pipe into the tube plate and is welded and fixed. The accuracy of tubesheet processing, especially the pipe hole spacing and pipe diameter tolerance, perpendicularity and finish, greatly affect the assembly and service performance of the chemical equipment listed above. In the environment of strong acid, high pressure, high temperature and nuclear energy, corrosion-resistant materials such as titanium alloy, stainless steel and 16 manganese are needed. The application of new synthetic materials brings new vitality to tubesheet products.

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Titanium Steel Composite Tube Plate

Porduct name : Titanium Steel Composite Tube plate Material: Titanium +steel,Titanium+stainless steel etc. Size &Standard: As per client drawing Production Method: Forging,annealing and machining Advantage: Excellent corrosion resistance ability Packing: Plywood case Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc. Titanium steel composite tube plate Name Clad Metal Base Metal Specification Standard Application Titanium-Steel Cladding plate TA1, TA2, TA9, TA10 Q235, Q245R Q345R Coating metal thickness: 0.5~50mm Base material thickness: 0.5~500mm ASME, ASTM petrochemical, vacuum salt making, Chlor-alkali, food, fertilizer, hydrometallurgy, electroplate and etc. Main applications: Titanium clad steel plate tube sheet is mainly used in two aspects: heat exchanger tube sheet and processing container plate. The total thickness of the tube sheet is 75-100mm and the thickness of the coating is 12-15mm. The total thickness of the processing vessel plate is 19-25mm and the coating thickness is 2-3mm. Titanium-steel clad plate has a good application prospect in the manufacture of heat exchanger tube sheet, large diameter (1800 mm) seamless head and reactor. Titanium clad steel plate tube sheet is used more in the reactor and terephthalic acid plant equipment, as well as ethylene glycol, maleic acid and rust remover production equipment. Some reservoirs have operating temperatures up to 200℃, internal pressure of 9 MPa, equipment diameters of 700 mm, length of 1080 mm, and composite plate thickness of (2 + 15) mm.For petrochemical equipment operating at ordinary high pressures and temperatures, the lining must provide good heat conduction and must withstand heat cycles, pressure differences and other pressures. Therefore, loose lining or spot welding additional lining is not satisfactory, but the titanium-steel clad plate can meet the above requirements. Titanium clad steel plates tube sheets are used not only in pressure vessels, heat exchangers and tubesheets, but also in the following applications: A. containers for municipal sewage treatment, which contain larger chloride. B. chemical distillation tanks for high temperature applications. C. water storage containers and containers for nuclear waste disposal

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 316L Boiler Half Round Tube Shields designed to provide reliable protection for straight boiler and heat exchanger tubes operating in corrosive, high-moisture, and high-temperature environments. SS 316L is particularly suited for marine, chemical, and pharmaceutical boiler systems where both corrosion resistance and cleanliness are critical. The shields are precision-formed into a half-round profile to ensure a secure fit over the tube surface, creating a strong barrier against soot blower impact, abrasive ash particles, and corrosive condensates. This design not only extends the operational life of boiler tubes but also reduces maintenance and downtime. Ladhani Metal Corporation manufactures, supplies, and exports SS 316L Boiler Half Round Tube Shields in a wide range of diameters, lengths, and thicknesses to meet both domestic and international standards. SS 316L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Uses • Protection of straight boiler tubes in corrosive marine and coastal environments • Shields against chemical attack in refineries and petrochemical boilers • Prevents tube wear and scaling in moist flue gas areas • Suitable for heat recovery systems in chemical, food, and pharmaceutical plants • Effective in boilers handling chloride-containing fuels or feedwater Features • Excellent corrosion resistance – Withstands chloride-rich and acidic conditions • Low carbon content – Minimizes risk of sensitization during welding • Long service life – Protects against erosion, scaling, and pitting corrosion • Precision fit – Half-round profile ensures complete tube surface coverage • Flexible installation – Can be clamped, welded, or banded • Export quality – Produced to meet global performance and dimensional standards Applications • Marine and offshore boilers – Resistance to seawater-induced corrosion • Food and beverage processing – Meets hygiene and durability requirements • Chemical and pharmaceutical boilers – Withstands aggressive process vapors • Waste heat boilers – Protection against moist and corrosive flue gas exposure Conclusion The SS 316L Boiler Half Round Tube Shield from Ladhani Metal Corporation combines superior corrosion resistance, low-carbon weldability, and precise fit to ensure long-lasting boiler tube protection in challenging environments. Designed for both domestic and export applications, these shields are an ideal choice for industries requiring durability, hygiene, and resistance to aggressive operating conditions. For technical details, sizing options, or international supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield

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