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Product Name: Titanium Rack
Material: Gr1, Gr2
Application: Anodizing
Size: Customized
Surface: Bright
Generally, titanium jigs/racks have a long life because they do not consume chemicals and they do not need to be stripped after anodizing. They can specially design all kinds of fingers, clips and other contact points and be sized to maximize the volume of parts. Titanium jigs can also be designed to keep parts superior to rinsing and drainage, and protect parts from damage during travel. Therefore, a well-designed shelf is an effective way to improve the processing capacity (i.e. better quality). The finishing cost is reduced by increasing the utilization rate of the tank and avoiding the stripping requirements. When designing the fast shelf and disassembly tools, the load is increased to the greatest extent, so as to produce faster turnover time. The problem is that these titanium racks for anodizing can be very expensive considering the cost of materials and the special cutting and welding processes used to build them. Generally speaking, the recovery period of titanium stent is about [500 uses]. The delivery time of titanium alloy rack is usually about 8 weeks after the design is completed, so the use of titanium rack also needs some planning.
The design of titanium anodising jigs should consider the shape of the part, the nature of the plating solution, the production method, the distance and position between the anodes, and the number of workpieces, to ensure that the power lines of the parts in the bath are evenly distributed, the thickness of the coating is uniform, and the process requirements are met. The function of titanium anodising jigs is to suspend or fix various parts to connect them with the cathode. During anodizing and electroplating, they are connected with the anode to conduct current to the parts to achieve plating or other processing purposes. Titanium anodising jigs are of great significance for improving product quality, reducing manufacturing costs, reducing labor intensity and safe operation.
Product Name: Pure titanium jigs For Electroplating
Material: Gr1, Gr2
Application: Electroplating, anodizing etc.
Size: Customized
Surface: Polished
Pure titanium jigs For Electroplating
Titanium fixtures and racks are mainly used in electroplating, anodizing and other industries. Anodizing fixtures are usually made of aluminum or titanium. The aluminum fixture is anodized after being used for a period of time and must be chemically cleaned. Continuous anodizing and stripping lead to short service life. Therefore, the titanium that does not need to be stripped after anodizing is used. Titanium has been widely used in a large number of applications.
Advantages of titanium jigs :
● titanium jigs, consistent from operation to operation.
● titanium fixtures and racks are not anodized like aluminum racks. Therefore, you can use your rectifier anodized parts instead of the rack.
● the high initial cost of titanium jig is offset by the advantages of titanium process savings, better consistency and longer service life.
Product name titanium anodizing rack/titanium jigs for anodizing
Material
Titanium Gr1 Gr2
Technology
Sand Blasting, Acid Washing
Dimension & Shape
Different dimension and shape is available,or according to customer's drawing
Parameter
Current density≤2000A/M2
Temperature<65°C
PH 0.1~14
Max content of Fluoride ion is 200PPM
Features
Superior electric catalytic property
Strong anti-corrosion property
High current efficiency property
Keep the operating voltage stably
Decrease the wastage of additive
Keep the plating solution stable
Long lifetime
Different complex geometry design
Applications
Ø Precious metal plating(Ag, Au, Rh, Pd)
Ø Hard chrome plating(Cr6+)
Ø Base metal plating(Cu, Zn, Ni)
Ø Precious metal recovery, etc.
Remarks
Titanium anode also called MMO anode,DSA & Insoluble anode
Cathode also be provided
Packing
Plywood case or carton, or according to customer’s demand
Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc.
OD: 150-2500mm
Thickness: 30-250mm
Production Methods: Forging,annealing and machining
Packing: Plywood box
Gr2 Titanium Tubesheet
Product Description
In the process of titanium tubesheet inspection, the main inspection indicators are hole position, hole diameter tolerance, hole finish, presence or absence of burrs, and groove position. For double tubesheets, more attention should be paid to the location of the holes during the inspection process, and the degree of coordination of the holes is very important. Usually, it can be guaranteed with a CNC drilling machine. Compared with thick plates, the verticality of holes above 300mm is very important. These large-diameter thick plates require more sophisticated tools and equipment.
Product Name: Titanium Rack
Material: Gr1, Gr2
Application: Anodizing
Size: Customized
Surface: Bright
Generally, titanium jigs/racks have a long life because they do not consume chemicals and they do not need to be stripped after anodizing. They can specially design all kinds of fingers, clips and other contact points and be sized to maximize the volume of parts. Titanium jigs can also be designed to keep parts superior to rinsing and drainage, and protect parts from damage during travel. Therefore, a well-designed shelf is an effective way to improve the processing capacity (i.e. better quality). The finishing cost is reduced by increasing the utilization rate of the tank and avoiding the stripping requirements. When designing the fast shelf and disassembly tools, the load is increased to the greatest extent, so as to produce faster turnover time. The problem is that these titanium racks for anodizing can be very expensive considering the cost of materials and the special cutting and welding processes used to build them. Generally speaking, the recovery period of titanium stent is about [500 uses]. The delivery time of titanium alloy rack is usually about 8 weeks after the design is completed, so the use of titanium rack also needs some planning.
The design of titanium anodising jigs should consider the shape of the part, the nature of the plating solution, the production method, the distance and position between the anodes, and the number of workpieces, to ensure that the power lines of the parts in the bath are evenly distributed, the thickness of the coating is uniform, and the process requirements are met. The function of titanium anodising jigs is to suspend or fix various parts to connect them with the cathode. During anodizing and electroplating, they are connected with the anode to conduct current to the parts to achieve plating or other processing purposes. Titanium anodising jigs are of great significance for improving product quality, reducing manufacturing costs, reducing labor intensity and safe operation.
Product Name: Titanium Bar
Standard: ASTM B348
Material: GR1, GR2, GR5, GR7, GR12
Shape: Round, Square, Flat, Hex
Diameter: 6-350mm
Length: Max 6000mm
Surface: Bright
Product Information
Standard: ASTM B348, AMS 4928, ASTM F67,ASTM F136
Grade: GR1, GR2, GR4, GR5, GR5 ELI, GR7, GR12, GR23, TC11, TC21, Ti-15333, Ti-662 etc.
Russian Grade: BT1-100,BT1-0,BT6 etc.
Shape: Round, Square, Flat, Hex
Diameter: 3-350mm
Length: up to 6000mm, random length is also ok and the price is lower
Tolerance: H8, H9, H10, H11, H12, H13K9, K10, K11, K12 or as per your requirements
Surface: Polishing, Pickling
Condition: R/M/Y
Features: 1. Not any defects free from cracks no pitting.
2. Two ends flatting making sure length tolerance and good looking.
Applications: water treatment, desalination, power generation, marine, aerospace, chemical processing, engine components, autometic parts, medical industry, sports equipment etc.
Size(mm)
Tolerance(mm)
Ovality(mm)
6.35 to 7.94
±0.13
0.20
7.94 to 11.11
±0.15
0.23
11.11 to 15.88
±0.18
0.25
15.88 to 22.22
±0.20
0.30
22.22 to 25.40
±0.23
0.33
25.40 to 28.58
±0.25
0.38
28.58 to 31.75
±0.28
0.41
31.75 to 34.92
±0.30
0.46
34.92 to 38.10
±0.36
0.53
38.10 to 50.80
±0.40
0.58
50.80 to 63.50
+0.79, − 0
0.58
63.50 to 88.90
+1.19, − 0
0.89
88.90 to 114.30
+1.59, − 0
1.17
DIN 2527 is a German standard for flanges, and it specifies the design, dimensions, and tolerances for blind flanges made of stainless steel 304. These flanges are commonly used in piping systems to seal the end of a pipe, creating a closed-off section. Here’s a detailed description:
DIN 2527 Stainless Steel 304 Blind Flanges
Material:
Stainless Steel 304: This is an austenitic grade of stainless steel known for its excellent corrosion resistance, particularly against atmospheric, chemical, and other harsh environments. Stainless steel 304 is also known for its good weldability, formability, and strength, making it an ideal material for flanges used in a variety of industries, including chemical, food processing, and construction.
Design and Dimensions:
Shape: Blind flanges are flat, circular plates with no center hole, designed to seal the end of a pipeline or vessel.
Bolt Holes: These flanges are designed to match the corresponding pipe flange with holes to align with the bolts that will attach them to other flanged components. The bolt holes are usually equally spaced around the perimeter.
Thickness: The thickness of DIN 2527 blind flanges varies depending on the pressure rating and the size of the flange. This thickness is essential for the flange to withstand internal pressure and provide a secure seal.
Pressure Rating:
These flanges are rated according to pressure classes such as PN 6, PN 10, PN 16, PN 25, etc. The rating determines the maximum pressure the flange can safely handle without failure.
Applications:
Pipeline Sealing: Primarily used to seal the open end of a pipeline or system to prevent leaks and maintain pressure in a closed system.
System Isolation: Used when isolating a section of the system for maintenance or modification, as they allow for the easy disconnection of parts.
Pressure Containment: In applications where maintaining pressure is essential, a DIN 2527 blind flange provides a tight seal that can withstand varying levels of internal pressure.
Features:
Corrosion Resistance: As the flange is made of stainless steel 304, it offers excellent resistance to corrosion, even in moderately acidic or alkaline environments.
Temperature Resistance: Stainless steel 304 can withstand high temperatures, making it suitable for use in elevated temperature environments.
Durability: Stainless steel 304 has excellent strength and durability, ensuring a long service life with minimal wear or corrosion.
Types of Blind Flanges in DIN 2527:
Raised Face: The face of the flange is slightly raised to create a better seal when mated with the gasket.
Flat Face: The face is level with the rest of the flange surface and is generally used with softer gaskets to create the seal.
Ring Type Joint (RTJ): Some blind flanges may also come with a grooved surface designed for use with metallic gaskets that provide a more secure, high-pressure seal.
These DIN 2527 stainless steel 304 blind flanges are essential components in many piping systems, offering a reliable, durable, and efficient way to seal and isolate sections of the pipeline.
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