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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are designed to provide surface protection for boiler tubes, superheaters, and heat exchangers from erosion, slag deposition, and thermal wear. These shields are commonly used in low temperature superheaters (LTSH), economizers, and coil sections in power plants and industrial heating systems. Their half-round profile allows quick installation on exposed tube surfaces, ensuring prolonged tube service life and reduced maintenance frequency. SS 304 Half Round Tube Shield for LTSH Tube The SS 304 Half Round Tube Shield is manufactured from austenitic stainless steel grade 304, which offers excellent corrosion resistance, good mechanical strength, and thermal stability. Designed specifically for LTSH (Low Temperature Super Heater) applications, it protects the exposed surfaces of tubes from low-temperature corrosion, soot erosion, and gas flow damage. The shield is precisely fabricated to match the outer diameter of LTSH tubes, enabling a tight and reliable fit. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 304 Half Round Tube Shields for LTSH applications, delivering durable and performance-oriented shielding solutions for thermal power and industrial process systems. Chemical Composition of SS 304 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Ideal for low-temperature zones in superheaters, economizers, and other heat exchange systems exposed to gas flow, corrosion, and mild scaling. Uses • Installed on LTSH tubes in power plant boilers to protect from low-temperature flue gas corrosion • Shields exposed tube sections in economizers, air preheaters, and convection coil banks • Used in heat exchangers and process heaters operating in mildly corrosive and low thermal environments • Suitable for protection in industrial boilers and steam generation systems • Applied in thermal units where soot, slag, or flue gas turbulence causes mechanical surface wear Features • Excellent corrosion resistance – Resists oxidation, acidic gas exposure, and low-temperature fouling • Custom fit – Fabricated to match the exact diameter and length of LTSH tubes • Easy installation – Can be mounted using clamp-on, tack welding, or banding methods • Moderate thermal stability – Maintains structural integrity in low to moderate heat zones • Reduces maintenance – Prevents erosion and pitting, extending tube service life • Available in various lengths, wall thicknesses, and radii as per system specifications Applications • thermal power plants – Installed on LTSH tube banks to guard against flue gas corrosion and surface damage • industrial steam systems – Shields exposed superheater and reheater tube sections • waste heat recovery – Used in lower temperature zones of WHRBs and HRSGs • chemical plants – Provides surface protection in convection and heating coils exposed to process gases • boiler maintenance – Ideal for tube protection during retrofits, upgrades, or preventive maintenance Conclusion The SS 304 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers dependable and corrosion-resistant protection for tubes in low-temperature superheater applications. With excellent mechanical and chemical performance, this shield ensures efficient operation and extended tube life in a wide range of thermal and industrial systems. For custom dimensions, technical support, or pricing, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are robust, precision-fabricated protective sleeves designed to guard the outer surfaces of tubes in boilers, heat exchangers, incinerators, and high-temperature processing equipment. Engineered to extend the service life of tubes exposed to corrosive gases, abrasive particulates, and elevated temperatures, these shields provide a reliable barrier against mechanical and chemical degradation. The half-round design facilitates easy installation while ensuring a secure, form-fitting layer of defense. 1Cr13 Half Round Tube Shield The 1Cr13 Half Round Tube Shield is a semi-cylindrical component manufactured from martensitic stainless steel containing approximately 13% chromium. Classified under the 1Cr13 grade, this alloy delivers good corrosion resistance, excellent wear performance, and moderate strength at elevated temperatures. It is especially suited for thermal environments that are not extremely oxidizing or carburizing but where erosion and mechanical wear are a concern. With a higher hardness potential through heat treatment and moderate thermal resistance, 1Cr13 shields are ideal for applications involving flue gas exposure, soot-laden atmospheres, and temperature cycling. The shield’s half-round configuration is precision-engineered for optimal tube coverage and long-term durability. It offers a balance of strength, corrosion resistance, and cost-effectiveness, making it suitable for a wide range of industrial processes. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Silicon (Si): ≤ 1.00% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields tube surfaces from flue gas erosion, ash particle abrasion, and soot buildup in economizers and waterwalls. • Heat Exchanger Tubes – Provides an extra layer of wear resistance in zones prone to mechanical stress and fluid turbulence. • Incinerator and Waste Heat Units – Guards tubes exposed to fluctuating temperatures, slag, and particulate deposits. • Cement Plant Piping – Protects tubing and ducts in kiln exhaust systems from abrasive dust and high flow velocity. • Air Preheaters and Recuperators – Enhances the durability of components subjected to temperature variations and corrosive gases. Features • Moderate Oxidation Resistance – Chromium content enables good performance in mildly oxidizing environments and intermittent exposure to high temperatures. • Wear and Abrasion Resistance – Martensitic structure offers high surface hardness and resistance to mechanical wear. • Heat Treatable – Can be hardened to increase durability and resistance to deformation. • Cost-Effective – Provides a lower-cost alternative to austenitic and superalloy shields for moderate service conditions. • High Dimensional Accuracy – Manufactured with tight tolerances to ensure secure fitment and uniform tube coverage. • Convenient Installation – Half-round shape enables quick mounting through welding or clamping techniques. • Versatile Finishing Options – Supplied with pickled or mechanically polished surfaces to improve corrosion resistance and adhesion. Applications • Power Generation – Used in economizer, preheater, and convection sections of boilers to prevent erosion and fouling. • Chemical and Fertilizer Plants – Protects exposed tube surfaces in systems with moderate chemical exposure. • Metallurgical Furnaces – Shields mechanical and flue components exposed to particulate movement and temperature cycling. • Pulp and Paper Industry – Used in recovery boilers and heat exchangers where corrosion resistance and mechanical strength are both required. • Petrochemical Plants – Applied in lower-temperature zones where scaling and erosion are primary concerns. Conclusion The 1Cr13 Half Round Tube Shield by Ladhani Metal Corporation provides an optimal solution for industrial tube protection in moderate temperature and corrosion environments. Its martensitic stainless steel composition ensures excellent wear resistance, good oxidation stability, and structural strength at a competitive cost. Designed for easy installation and reliable performance, these shields are ideal for various applications in power, process, and heat recovery systems. Custom-built to meet specific dimensions, material thicknesses, and finishing preferences, 1Cr13 tube shields offer dependable service life extension for critical heat transfer equipment. For technical specifications, pricing, or customization inquiries, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-precision protective elements designed to safeguard boiler and heat exchanger tubes against mechanical wear, erosion, and high-temperature gas attack. These shields are essential in industrial systems where exposure to thermal cycling, high-velocity gases, and abrasive particles can rapidly degrade unprotected tubing. SS 410 Half Round Tube Shield The SS 410 Half Round Tube Shield is a semi-cylindrical tube protector manufactured using stainless steel grade 410. As a martensitic stainless steel, SS 410 offers a unique combination of good corrosion resistance, high mechanical strength, and excellent wear resistance. It is particularly suitable for environments with moderate corrosion exposure and significant mechanical stress. The half-round shape is precisely formed to ensure a tight fit over exposed tubes, providing a durable and reliable barrier that extends tube service life in industrial boilers, heat exchangers, and process equipment. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides abrasion and erosion resistance in utility and industrial boilers where tubes face harsh combustion environments. • Heat Exchanger Shielding – Reduces mechanical wear caused by high flow velocities and particulate impact in condensers and evaporators. • Furnace Tube Safeguarding – Protects radiant and convection tubes from scale buildup and flame impingement in high-temperature furnace applications. • Steam and Process Line Protection – Extends the life of piping systems in moderately corrosive environments with mechanical stress. • Air Preheater and Economizer Units – Shields tubes from dust-laden gas erosion in flue gas recovery systems. Features • Excellent Wear Resistance – High hardness and toughness of SS 410 make it ideal for shielding tubes exposed to abrasive flows or soot-blowing operations. • Good Oxidation Resistance – Performs reliably in mildly corrosive and oxidizing environments up to 650°C (1200°F). • High Strength – Provides superior mechanical durability under vibration, pressure, and impact loading conditions. • Easy to Fabricate and Install – Half-round design allows for quick field installation and secure clamping or welding without altering system layout. • Economical Option – Offers a cost-effective tube protection solution where severe corrosion resistance is not critical. • Customization – Available in different thicknesses, diameters, lengths, and surface finishes (pickled or bright annealed). Applications • Thermal Power Plants – Used in boiler and superheater tubes to resist wear from flue gas erosion and thermal fluctuations. • Cement and Steel Industries – Protects tubes in high-wear areas exposed to dust, ash, and scale in kilns, coolers, and furnaces. • Oil Refineries – Applied in areas where high strength is required along with moderate corrosion resistance, such as preheaters or tube bundles. • Chemical Plants – Suitable for process tubes in mildly corrosive environments with strong flow dynamics or steam load cycling. • Pulp and Paper Industry – Shields tubes in recovery and power boilers exposed to high-pressure steam and abrasive residues. • Biomass and Waste-to-Energy Plants – Guards against erosion from fly ash and combustion residues in environmentally demanding systems. Conclusion The SS 410 Half Round Tube Shield from Ladhani Metal Corporation is a robust and reliable solution for protecting critical tube systems subjected to mechanical wear and thermal stress. Its excellent hardness and strength make it especially effective in applications involving high-velocity gas flow, abrasive particles, and fluctuating temperatures. While not suited for highly corrosive environments, SS 410 excels in systems where durability, cost-efficiency, and resistance to erosion are key priorities. With customizable sizing and expert engineering support, Ladhani Metal Corporation ensures dependable, application-specific shielding solutions for a wide range of industries. For technical specifications, fabrication assistance, or pricing inquiries, please contact Ladhani Metal Corporation.

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Carbon Steel Flanges

DIN 2634 carbon steel flanges PN 25 are high-strength weld neck flanges manufactured according to the DIN 2634 standard. Specifically designed for use in high-pressure piping systems operating up to 25 bar (362 psi), these flanges offer excellent mechanical performance and are suitable for a wide range of industrial applications. Manufactured from quality carbon steel, they provide strong, durable, and cost-effective solutions for systems where corrosion resistance requirements are moderate but structural integrity is critical. Ladhani Metal Corporation is a recognized manufacturer and global supplier of carbon steel flanges, known for precision engineering, strict adherence to international standards, and advanced production capabilities. Each flange is subject to comprehensive testing and inspection to ensure reliability and consistent performance under demanding operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Suitable for medium to high-pressure applications where strength and impact resistance are essential. Flange Type: • Weld Neck Flanges Designed with a tapered hub to ensure smooth transition from flange to pipe, weld neck flanges are ideal for systems experiencing frequent thermal cycling, pressure fluctuations, and mechanical stress. • Flat Face (FF) Flanges Recommended for use with gaskets made from soft materials or when connecting to cast iron components, flat face flanges ensure even gasket compression and reliable sealing performance. Carbon Steel Grades and Typical Composition: Carbon Steel (ASTM A105 / C22.8 equivalent) – Forged Carbon Steel • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% • Iron (Fe): Balance Applications: Commonly used in oil and gas, petrochemical, water transmission, and power generation industries, especially in applications where high mechanical strength and pressure handling are more critical than corrosion resistance. Applications of DIN 2634 Carbon Steel Flanges PN 25: • Oil and Gas Pipelines Widely used in upstream and downstream systems for fluid transport under high pressure. • Petrochemical and Refining Plants Efficiently handles high-pressure flow systems involving hydrocarbons and steam. • Power Plants and Boiler Systems Suited for high-pressure steam and water lines, offering excellent tensile strength and fatigue resistance. • Water and Wastewater Infrastructure Used in municipal and industrial pipelines requiring cost-effective, robust flange connections. • General Industrial Systems Applicable in a wide range of mechanical systems and processing plants handling non-corrosive or mildly corrosive media. Key Features: • Compliant with DIN 2634 pressure and dimensional standards • PN 25 rating ensures compatibility with high-pressure pipelines • High tensile and yield strength for demanding structural requirements • Weld neck design enhances resistance to vibration and thermal expansion • Cost-effective solution for pressure-bearing connections • Available in standard and custom sizes, surface finishes, and pressure ratings • Heat treatment and coating options available upon request Conclusion: DIN 2634 carbon steel flanges PN 25 from Ladhani Metal Corporation provide a robust and economical solution for high-pressure systems where mechanical performance is essential. Their strength, reliability, and adaptability make them a preferred choice across industries such as oil and gas, power generation, and water infrastructure. For technical specifications, custom configurations, or pricing, contact Ladhani Metal Corporation today.

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Stainless Steel Flanges

DIN 2634 stainless steel flanges PN 25 are precision-engineered weld neck flanges designed and manufactured in accordance with the DIN 2634 standard. These flanges are suitable for high-pressure pipeline systems operating up to 25 bar (362 psi), providing robust and secure connections for a variety of critical industrial applications. Constructed from high-quality stainless steel grades such as 304, 316, and 321, these flanges offer excellent mechanical properties, enhanced corrosion resistance, and dependable performance in aggressive service conditions. Ladhani Metal Corporation is a globally recognized manufacturer and supplier of stainless steel flanges, known for delivering high-precision products that meet stringent international quality and dimensional standards. Each flange undergoes rigorous testing and quality checks to ensure optimal performance, safety, and longevity under high-pressure conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Engineered for high-pressure environments requiring reinforced flange connections with reliable resistance to corrosion and mechanical stress. Flange Type: • Weld Neck Flanges Incorporating a long tapered hub, weld neck flanges help maintain pipe alignment, reduce stress concentration at the weld joint, and enable smooth fluid flow with minimal turbulence. • Flat Face (FF) Flanges Ideal for systems utilizing soft gaskets or cast components, flat face flanges promote consistent gasket compression and sealing integrity. Stainless Steel Grades and Typical Composition: Stainless Steel 304 • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Carbon (C): ≤ 0.08% (304), ≤ 0.03% (304L) • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Suitable for general-purpose piping systems in environments with moderate corrosion exposure, including potable water and light-duty process lines. Stainless Steel 316 • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Carbon (C): ≤ 0.08% (316), ≤ 0.03% (316L) • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Ideal for systems exposed to chlorides, cleaning agents, or other corrosive substances such as in chemical processing, pharmaceuticals, and marine environments. Stainless Steel 321 • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5 × C (typically 0.20 – 0.70%) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Frequently used in high-temperature services such as thermal processing equipment, exhaust systems, and heat exchangers due to its stability against intergranular corrosion. Applications of DIN 2634 Stainless Steel Flanges PN 25: • Chemical Processing Units Handles higher operating pressures in systems transporting acids, alkalis, and solvents. • Marine and Offshore Installations Resistant to pressure fluctuations and saltwater corrosion in offshore piping networks. • Pharmaceutical and Biotech Plants Used in clean process environments where both pressure integrity and corrosion resistance are critical. • Industrial Steam and Thermal Systems Suitable for steam distribution and thermal expansion pipelines operating under high pressure. • Power Generation Facilities Applied in turbine piping, heat recovery systems, and pressurized cooling water circuits. Key Features: • Manufactured to DIN 2634 dimensional and pressure specifications • PN 25 pressure rating supports high-pressure operation • Weld neck design ensures leak-tight, stress-resistant connections • Available in stainless steel grades 304, 316, 321 and their low-carbon variants • Superior resistance to high-temperature corrosion and chemical attack • Long-term mechanical strength and fatigue resistance • Custom sizes, finishes, and pressure ratings available upon request Conclusion: DIN 2634 stainless steel flanges PN 25 from Ladhani Metal Corporation are engineered for high-performance use in high-pressure industrial environments where safety, corrosion resistance, and durability are paramount. These flanges are ideal for chemical, marine, thermal, and high-purity applications requiring strong, leak-resistant, and corrosion-resistant connections. For technical support, customized solutions, or pricing details, contact Ladhani Metal Corporation today.

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Carbon Steel Flanges

DIN 2633 carbon steel flanges PN 16 are reliable weld neck flanges manufactured in compliance with the DIN 2633 standard. Designed for use in medium-pressure piping systems with a pressure rating of up to 16 bar (232 psi), these flanges are fabricated from high-quality carbon steel, providing dependable mechanical strength and ease of fabrication. They are widely utilized in a range of general industrial and utility applications where corrosion resistance demands are moderate. Ladhani Metal Corporation is a globally trusted manufacturer and supplier of carbon steel flanges, recognized for high-precision production, rigorous quality assurance, and strict adherence to international material and dimensional standards. Every flange is tested to ensure consistent performance, mechanical integrity, and compatibility with a variety of piping systems. Pressure Rating: • PN 16 (16 bar / 232 psi): Suitable for medium-pressure systems requiring strong, cost-effective, and durable connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges help evenly distribute mechanical stress and ensure secure, vibration-resistant joints, particularly effective in systems subject to bending or thermal expansion. • Flat Face (FF) Flanges Ideal for use with soft gaskets or cast iron components, flat face flanges ensure even gasket compression, reducing the risk of flange warping or over-tightening. Carbon Steel Grades and General Composition: Typical Carbon Steel Grade: ASTM A105 (for forged carbon steel flanges) • Carbon (C): 0.35% max • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): 0.035% max • Sulfur (S): 0.040% max • Silicon (Si): 0.10 – 0.35% • Iron (Fe): Balance Applications: Carbon steel flanges to DIN 2633 PN 16 are widely applied in environments where corrosion resistance is not the primary concern but where mechanical strength, weldability, and cost-efficiency are essential. Applications of DIN 2633 Carbon Steel Flanges PN 16: • Power Plants Used in steam, water, and air systems for medium-pressure operations. • Water Treatment and Distribution Well-suited for water mains, treatment facilities, and irrigation networks where strength and reliability are critical. • Petrochemical and Refining Industries Employed in non-corrosive process piping, utility lines, and support systems. • HVAC and Fire Protection Systems Ideal for chilled water, fire suppression, and compressed air applications. • General Industrial Manufacturing Used in structural piping systems and mechanical infrastructure with stable temperature and pressure conditions. Key Features: • Manufactured to DIN 2633 specifications • PN 16 pressure rating for medium-duty service • Weld neck configuration provides robust, leak-resistant connections • Cost-effective and easy to fabricate and install • Excellent machinability and weldability • Available in various sizes and configurations • Coating and corrosion protection options available upon request Conclusion: DIN 2633 carbon steel flanges PN 16 from Ladhani Metal Corporation are engineered for dependable performance in standard industrial environments. With proven strength, versatility, and affordability, these flanges are a reliable choice for water, steam, gas, and general utility applications. For detailed technical specifications, custom options, or pricing inquiries, contact Ladhani Metal Corporation today.

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Super Duplex Flanges

DIN 2633 super duplex steel flanges PN 16 are high-performance weld neck flanges manufactured in accordance with the DIN 2633 standard. Engineered for medium-pressure piping systems with a pressure rating of up to 16 bar (232 psi), these flanges are made from super duplex stainless steels, which offer a superior combination of high mechanical strength and outstanding corrosion resistance. They are specifically designed for critical applications in aggressive environments where standard stainless or duplex steels may not provide sufficient durability. Ladhani Metal Corporation is a globally recognized manufacturer and supplier of super duplex steel flanges, known for precision manufacturing, strict quality control, and compliance with international material and dimensional standards. Each flange is tested for performance, safety, and resistance to harsh operating conditions. Pressure Rating: • PN 16 (16 bar / 232 psi): Suitable for systems requiring secure, corrosion-resistant, and high-strength connections under moderate pressure. Flange Type: • Weld Neck Flanges Featuring a long tapered hub, these flanges offer optimal stress distribution, reduce turbulence at the joint, and ensure reliable pipe alignment in high-stress environments. • Flat Face (FF) Flanges Designed for uniform gasket compression, particularly effective when used with soft gaskets or cast iron mating components. Super Duplex Steel Grades and Full Composition: Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Manganese (Mn): ≤ 1.2% • Silicon (Si): ≤ 0.8% • Carbon (C): ≤ 0.03% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.02% • Iron (Fe): Balance Applications: Ideal for offshore platforms, subsea systems, desalination plants, chemical process systems, and high-chloride environments requiring superior corrosion and pitting resistance. Super Duplex S32760 • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 4.0% • Tungsten (W): 0.5 – 1.0% • Copper (Cu): 0.5 – 1.0% • Nitrogen (N): 0.2 – 0.3% • Carbon (C): ≤ 0.03% • Iron (Fe): Balance Applications: Commonly used in seawater systems, heat exchangers, fire-fighting systems, and oil & gas equipment due to excellent resistance to erosion, stress corrosion cracking, and fatigue. Applications of DIN 2633 Super Duplex Steel Flanges PN 16: • Offshore Oil and Gas Platforms Resists chloride-induced corrosion and high mechanical loads in topside and subsea installations. • Desalination and Marine Systems Performs well in high-salinity environments where other alloys may suffer from pitting or crevice corrosion. • Chemical and Petrochemical Plants Suitable for handling strong acids, caustic solutions, and oxidizing environments at elevated temperatures and pressures. • Fire Protection and Water Injection Systems Ensures reliability and corrosion resistance in safety-critical and high-pressure fluid delivery systems. • Pulp and Paper Industry Used in bleach plant systems and recovery boilers where exposure to corrosive agents is routine. Key Features: • Manufactured in compliance with DIN 2633 standards • PN 16 pressure rating for medium-pressure service • Weld neck design ensures secure, vibration-resistant connections • Available in high-strength super duplex grades S32750 and S32760 • Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking • High mechanical strength and fatigue resistance • Custom sizes, coatings, and pressure classes available upon request Conclusion: DIN 2633 super duplex steel flanges PN 16 from Ladhani Metal Corporation are designed to meet the most demanding operational requirements in highly corrosive and high-pressure environments. With unmatched strength and corrosion resistance, these flanges are ideal for offshore, marine, chemical, and industrial applications. For technical specifications, custom designs, or pricing information, contact Ladhani Metal Corporation today.

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Duplex Flanges

DIN 2633 duplex steel flanges PN 16 are precision-manufactured weld neck flanges designed according to the DIN 2633 standard, ideal for medium-pressure piping systems operating up to 16 bar (232 psi). These flanges are crafted from duplex stainless steels that combine the benefits of austenitic and ferritic microstructures, offering excellent mechanical strength, superior resistance to stress corrosion cracking, and enhanced durability in aggressive chemical and chloride-containing environments. They are ideal for applications where both corrosion resistance and high strength are essential. Ladhani Metal Corporation is a leading global manufacturer and supplier of duplex steel flanges, recognized for high-quality production, dimensional accuracy, and strict compliance with international standards. All flanges undergo rigorous inspection and testing to ensure reliable performance in challenging industrial conditions. Pressure Rating: • PN 16 (16 bar / 232 psi): Suitable for medium-pressure pipelines requiring corrosion resistance and increased mechanical integrity. Flange Type: • Weld Neck Flanges These flanges feature a long tapered hub for improved flow characteristics and reduced mechanical stress at the weld area, ensuring stable and secure connections. • Flat Face (FF) Flanges Designed to provide a consistent sealing surface, especially effective when used with soft gaskets or when connecting to cast components. Duplex Steel Grades and Full Composition: Duplex 2205 (UNS S31803/S32205) • Chromium (Cr): 21.0 – 23.0% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.08 – 0.20% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Carbon (C): ≤ 0.03% • Phosphorus (P): ≤ 0.03% • Sulfur (S): ≤ 0.02% • Iron (Fe): Balance Applications: Widely used in desalination plants, chemical process vessels, marine environments, and pulp and paper industries due to high strength and resistance to localized corrosion. Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Manganese (Mn): ≤ 1.2% • Silicon (Si): ≤ 0.8% • Carbon (C): ≤ 0.03% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.02% • Iron (Fe): Balance Applications: Preferred in highly corrosive offshore, oil and gas, chemical, and high-chloride environments where superior strength and corrosion resistance are essential. Applications of DIN 2633 Duplex Steel Flanges PN 16: • Chemical and Petrochemical Plants Provides strong and corrosion-resistant connections for chemical reactors, storage tanks, and acid-handling systems. • Marine and Offshore Engineering Suitable for submerged systems, seawater cooling, and ballast water piping due to excellent resistance to chloride-induced corrosion. • Pulp and Paper Industry Performs reliably in bleaching and chemical recovery processes where both chemical resistance and strength are required. • Desalination and Water Treatment Ideal for high-salinity water systems and reverse osmosis pipelines requiring durable, corrosion-resistant components. • Oil and Gas Refineries Used in pipelines, pressure vessels, and heat exchangers subjected to sour gas and high-pressure operating environments. Key Features: • Manufactured to DIN 2633 standard • PN 16 pressure class for medium-pressure service • Weld neck configuration supports vibration resistance and proper alignment • Available in Duplex 2205 and Super Duplex 2507 grades • High resistance to stress corrosion cracking, pitting, and crevice corrosion • Excellent mechanical strength and fatigue resistance • Custom sizes, finishes, and specifications available upon request Conclusion: DIN 2633 duplex steel flanges PN 16 from Ladhani Metal Corporation offer an optimal combination of strength, corrosion resistance, and reliability for use in harsh industrial conditions. With high-performance duplex and super duplex materials, these flanges are the preferred choice for applications in chemical processing, offshore platforms, and desalination plants. For detailed technical support, customized configurations, or pricing, contact Ladhani Metal Corporation today.

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monel flanges

DIN 2633 Monel flanges PN 16 are precision-engineered weld neck flanges manufactured in accordance with the DIN 2633 standard. Designed for pipeline systems operating at pressures up to 16 bar (232 psi), these flanges provide exceptional resistance to corrosive environments, including seawater, acids, and alkalis. Manufactured from high-performance Monel alloys such as Monel 400 and Monel K500, they combine outstanding mechanical strength with excellent corrosion resistance, making them suitable for demanding industrial and marine applications. Ladhani Metal Corporation is a trusted global manufacturer and supplier of Monel flanges, known for superior material quality, dimensional accuracy, and strict compliance with international standards. Each flange undergoes rigorous quality checks and testing to ensure consistent performance in critical service conditions. Pressure Rating: • PN 16 (16 bar / 232 psi): Suitable for medium-pressure systems requiring corrosion resistance and structural reliability. Flange Type: • Weld Neck Flanges Designed with a long tapered hub to ensure smooth flow transitions, proper pipe alignment, and minimized stress concentration for high-integrity connections. • Flat Face (FF) Flanges Provides a uniform sealing surface ideal for systems with soft gasket materials or cast mating components, ensuring optimal gasket compression. Monel Grades and Full Composition: Monel 400 • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.3% Applications: Widely used in marine engineering, chemical processing, pump and valve components, and environments exposed to hydrofluoric and sulfuric acids. Monel K500 • Nickel (Ni): ≥ 63.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2.0% • Carbon (C): ≤ 0.25% Applications: Suitable for high-strength applications in marine, oil and gas, and sour gas service environments. Offers improved mechanical properties over Monel 400 while retaining excellent corrosion resistance. Applications of DIN 2633 Monel Flanges PN 16: • Marine and Offshore Systems Ideal for saltwater piping, desalination systems, and submerged components due to excellent resistance to chloride stress corrosion. • Chemical Processing Industries Used in systems handling strong acids, alkalis, and organic solvents, especially hydrofluoric acid. • Oil and Gas Exploration Resistant to sour gas environments, high pressures, and corrosive drilling fluids. • Heat Exchangers and Condensers Monel flanges are preferred for their stability under fluctuating thermal loads and corrosive fluids. • Power Generation Used in cooling water and fuel handling systems where reliability under stress and corrosion is essential. Key Features: • Manufactured to DIN 2633 specifications • PN 16 rating for medium-pressure pipelines • Weld neck design for stress-distributed, leak-proof connections • Available in Monel 400 and K500 grades for tailored performance • Excellent resistance to corrosion in marine, acidic, and alkaline environments • High tensile strength and resistance to mechanical fatigue • Custom sizes, pressure classes, and finishes available on request Conclusion: DIN 2633 Monel Flanges PN 16 from Ladhani Metal Corporation offer robust performance in highly corrosive and pressure-sensitive applications. With superior resistance to seawater, acids, and harsh industrial chemicals, these flanges are engineered for longevity and strength in marine, chemical, and oil and gas systems. For custom configurations, technical advice, or pricing details, contact Ladhani Metal Corporation today.

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