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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are purpose-built components designed to extend the life of boiler, heat exchanger, and process tubes by offering robust protection from erosion, scaling, and thermal impact. These shields are essential for maintaining system performance and reducing unscheduled downtime in industries that operate under demanding thermal and mechanical conditions. SS 420 Half Round Tube Shield The SS 420 Half Round Tube Shield is a semi-cylindrical protector fabricated from martensitic stainless steel grade 420. Known for its high hardness, wear resistance, and moderate corrosion resistance, SS 420 is ideally suited for applications where abrasion and mechanical stress are predominant concerns. The half-round configuration ensures a secure fit over existing tubes, creating a physical barrier against direct exposure to high-velocity gases, fly ash, and thermal shocks. Its ability to retain strength at elevated temperatures makes it suitable for use in utility boilers, air preheaters, and other high-wear process systems. Chemical Composition of SS 420 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides abrasion resistance in flue gas paths, soot blower zones, and areas exposed to particulate erosion in industrial boilers. • Heat Exchanger Shielding – Minimizes mechanical damage caused by turbulent flow and particulate-laden fluids, preserving heat transfer efficiency. • Furnace Tube Guarding – Protects furnace and kiln tubes from thermal scale buildup and flame impingement in harsh operating zones. • Steam and Condensate Systems – Shields tubes from vibration, pressure cycling, and moderate steam-induced corrosion. • Ash and Gas Flow Zones – Ideal for protecting tubes in areas of fly ash impact or high-speed combustion gas flow in WTE and biomass plants. Features • High Surface Hardness – Excellent resistance to surface wear, impact, and mechanical abrasion due to its high carbon and martensitic structure. • Moderate Corrosion Resistance – Withstands oxidizing and mildly corrosive conditions up to 650°C, suitable for moderate industrial atmospheres. • Structural Integrity – Maintains strength under pressure and temperature cycling, offering long service life in mechanical protection roles. • Easy Installation – The half-round design enables fast application in the field with minimal disruption to tube layout or operation. • Finishing Options – Available in bright annealed, pickled, or passivated surfaces depending on operational requirements. • Custom Built – Offered in varied lengths, diameters, thicknesses, and attachment styles (clamp-on or weld-on) to match specific installations. Applications • Thermal and Biomass Power Stations – Used to protect boiler tubes from ash erosion and gas turbulence in high-velocity flue paths. • Cement and Steel Industries – Shields kiln and heat recovery tubes from particulate impact, slag, and high-temperature dust environments. • Waste-to-Energy Plants – Guards tubes in combustion chambers and economizers where gas stream erosion and soot buildup are persistent issues. • Oil Refineries – Applied in heat exchangers and preheater tubes exposed to abrasive flow or moderate corrosion risk. • Pulp and Paper Mills – Used in black liquor recovery boilers and steam generators handling fibrous or corrosive waste products. • Air Preheaters – Ideal for tubes located in dust-laden environments requiring protection against wear and gas abrasion. Conclusion The SS 420 Half Round Tube Shield from Ladhani Metal Corporation offers a high-performance, wear-resistant solution for tube protection in mechanically aggressive and thermally intensive environments. Its martensitic structure provides outstanding surface hardness, making it especially effective in soot blower zones, high-velocity ducts, and areas subject to abrasive particle flow. While not intended for severe chemical environments, SS 420 delivers exceptional value where mechanical durability is the top priority. With full customization options and precision manufacturing, Ladhani Metal Corporation ensures durable, reliable shielding products tailored to your plant’s exact operational needs. For technical consultations, order customization, or to request a quotation, please contact Ladhani Metal Corporation.

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half round tube shields

What is a Half Round Tube Shield? A Half Round Tube Shield is a specially designed metal cover that fits over the external curvature of tubes or pipes. It is commonly used in boilers, heat exchangers, and various high-temperature piping systems to prevent damage caused by erosion, corrosion, high-velocity gas flow, and thermal fatigue. These shields serve as a first line of defense by absorbing mechanical and chemical wear, thereby significantly extending the life of the underlying tubes. Tube shields are essential in high-stress areas where exposure to combustion gases, ash particles, or high-velocity steam can quickly degrade unprotected surfaces. By preventing direct impact on the base metal, they help reduce operational downtime, lower maintenance costs, and prevent unexpected system failures. In boiler systems, tube shields are especially important to avoid tube thinning and ruptures, ensuring safer and more efficient operation. Product Overview At Ladhani Metal Corporation, we manufacture and supply premium-quality Half Round Tube Shields for a wide range of industrial applications. Our products are known for their dimensional accuracy, durability, and superior resistance to wear and corrosion. Designed for harsh operating environments, our tube shields can be customized in terms of thickness, radius, length, and grade to suit specific operating requirements. Whether you require protection for straight tubes, bends, or special boiler tube configurations, we have a solution tailored for you. Available Grades We manufacture Half Round Tube Shields using high-performance stainless steel and alloy steel grades that are selected based on their mechanical strength, temperature tolerance, and corrosion resistance. Stainless Steel Grades: • SS 304, SS 304L • SS 316, SS 316L • SS 310, SS 310S • SS 410, SS 420, SS 430 Heat-Resistant & Alloy Steel Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 These materials ensure the shields can withstand aggressive media, thermal cycling, and high-velocity particulate flow without cracking or deforming over time. Types of Half Round Tube Shields We offer various forms of Half Round Tube Shields to match different tube geometries and boiler configurations: • U-Type Half Round Tube Shield Designed to cover both the top and sides of the tube, offering extended protection in U-bend areas where wear is most common. • U-Type Outer Half Round Tube Shield Specifically shaped to shield the outer curvature of U-bend tubes, ideal for areas exposed to direct flame or gas flow. • U-Type Inner Half Round Tube Shield Fits the inner curvature of U-bend tubes to protect against erosion caused by high-velocity media turning around the bend. • Half Round Tube Shield for LTSH Type Custom-made to fit tubes in Low Temperature Super Heater (LTSH) sections, providing protection from ash and flue gases. • Half Round Straight Tube Shield Standard half-round shields used for straight tube sections, offering easy installation and effective protection. • Half Round Tube Shield for R/H Tube Designed for Reheater (R/H) tubes, typically found in high-temperature zones; made from heat-resistant materials. • Half Round Shield for Tube A general-purpose shield suitable for various industrial tubes requiring surface protection. • Half Round Tube Shield for WW Screen Engineered to fit water wall screen tubes, protecting against slagging and high radiant heat. • Half Round Tube Shield for Boiler Tube Specifically designed for boiler applications, these shields reduce wear cau Each type is designed for easy integration into existing boiler or piping systems, whether for repair, reinforcement, or preventive maintenance. Key Features ✔ High Durability – Effectively resists erosion, mechanical abrasion, scaling, and chemical attack ✔ Accurate Half-Round Fit – Custom-formed to ensure close contact and full protection of tube surface ✔ Weld-On or Clip-On Installation – Offers flexibility based on site requirements and installation methods ✔ Custom Sizes Available – Tailored to meet specific pipe diameters, wall thicknesses, and operating conditions ✔ Corrosion & Heat Resistance – Performs reliably under prolonged exposure to high temperatures and corrosive flue gases Conclusion Half Round Tube Shields by Ladhani Metal Corporation provide robust protection for critical tubing in boilers, heat exchangers, and high-temperature piping systems. Manufactured with a focus on performance, longevity, and ease of installation, these shields are a dependable solution for industrial operators aiming to enhance system reliability and reduce unplanned maintenance. 📩 Get in touch with us today for customized solutions, bulk order pricing, or technical consultations tailored to your specific industry requirements.

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Inconel Flanges

DIN 2569 Inconel Flanges PN 100 are precision-engineered welding neck flanges manufactured from high-performance Inconel alloys, designed for superior performance in extreme high-temperature, high-pressure, and corrosive industrial applications. Built to DIN 2569 standards, these flanges offer exceptional resistance to oxidation, corrosion, and high-stress environments, making them suitable for critical systems in industries such as aerospace, chemical processing, power generation, marine, and petrochemical. Ladhani Metal Corporation is a trusted manufacturer and exporter of Inconel flanges, providing products that meet rigorous international standards. The welding neck design ensures reliable, leak-proof connections, ideal for systems that require high strength, thermal stability, and resistance to thermal cycling. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems that require outstanding sealing performance, mechanical reliability, and resistance to extreme temperatures and corrosive conditions. Flange Types: • Welding Neck Flanges Ensure high-strength, welded connections ideal for systems with continuous pressure, temperature cycles, and mechanical stress. • Raised Face (RF) Flanges Enhances sealing capability under high-pressure and elevated-temperature conditions. • Flat Face (FF) Flanges Used in systems with flat mating surfaces, especially where non-metallic or brittle materials are involved. • Forged Welding Neck Flanges Provide enhanced strength, impact resistance, and dimensional precision. • Custom-Machined Flanges Available in various sizes, pressure classes, and Inconel grades tailored to customer specifications. Inconel Grades and Composition: 1. Inconel 600 (Nickel-Chromium Alloy) Composition: • Nickel (Ni): Balance • Chromium (Cr): 14.0 – 17.0% • Iron (Fe): ≤ 6.0% • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.0% • Silicon (Si): ≤ 0.50% Applications: Commonly used in chemical processing, heat exchangers, and systems exposed to high-temperature oxidation and carburization, as it provides excellent resistance to both oxidation and carburization. 2. Inconel 625 (Nickel-Chromium-Molybdenum Alloy) Composition: • Nickel (Ni): Balance • Chromium (Cr): 20.0 – 23.0% • Molybdenum (Mo): 8.0 – 10.0% • Iron (Fe): ≤ 5.0% Applications: Ideal for high-stress, high-temperature applications, such as jet engines, rocket motors, and heat exchangers, due to its outstanding fatigue and thermal-fatigue strength. 3. Inconel 718 (Nickel-Chromium Alloy) Composition: • Nickel (Ni): Balance • Chromium (Cr): 17.0 – 21.0% • Iron (Fe): ≤ 18.0% • Molybdenum (Mo): 2.8 – 3.3% • Niobium (Nb): 4.75 – 5.5% Applications: Used in highly demanding industries like aerospace and nuclear power generation, Inconel 718 is designed for applications requiring resistance to high-temperature and corrosion environments, along with high strength at elevated temperatures. Applications of DIN 2569 Inconel Flanges: • Aerospace and Aviation: Used in turbine engines, combustion chambers, and exhaust systems due to its ability to withstand high temperatures and oxidative environments. • Chemical and Petrochemical Plants: Ideal for processing plants handling aggressive chemicals, where Inconel’s resistance to oxidation and corrosion at high temperatures is critical. • Power Generation: Employed in steam turbines, gas turbines, and nuclear reactors where high strength and resistance to thermal expansion are necessary. • Marine Engineering: Perfect for seawater exposure and other harsh conditions, making it ideal for shipbuilding and offshore applications. • Heat Exchangers and Furnace Components: Used in applications requiring high thermal conductivity and resistance to heat-induced degradation. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Excellent oxidation and corrosion resistance, particularly at high temperatures • High strength and fatigue resistance, ideal for demanding industrial environments • Welding neck design ensures permanent, high-integrity connections • Available with test certificates, quality documentation, and traceability • Suitable for polishing, pickling, passivation, and custom surface treatments Conclusion: DIN 2569 Inconel Flanges PN 100 from Ladhani Metal Corporation are designed for high-performance applications where superior strength, corrosion resistance, and high-temperature stability are required. Whether used in aerospace, petrochemical, power generation, or marine industries, these flanges provide long-lasting and reliable service. Customizable sizes and material grades are available for specific project needs. For further technical consultations or to place an order, contact Ladhani Metal Corporation today.

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Stainless Steel Flanges

DIN 2569 Stainless Steel Flanges PN 100 are precision-engineered welding neck flanges manufactured from high-quality stainless steel, designed for reliable performance in high-pressure industrial applications. Built to DIN 2569 standards, these flanges offer superior corrosion resistance, mechanical strength, and thermal stability, making them suitable for use in critical systems across industries such as chemical processing, pharmaceuticals, marine engineering, food and beverage, and water treatment. Ladhani Metal Corporation is a trusted manufacturer and exporter of stainless steel flanges, providing products that meet rigorous international standards. The welding neck design allows for strong, permanent connections, making these flanges particularly valuable in systems requiring high structural integrity and resistance to pressure and temperature fluctuations. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems requiring excellent sealing performance, mechanical reliability, and corrosion resistance in aggressive or demanding environments. Flange Types: • Welding Neck Flanges Ensure high-strength, welded connections ideal for systems with continuous pressure and thermal cycling. • Raised Face (RF) Flanges Enhances sealing capability in elevated pressure and temperature conditions. • Flat Face (FF) Flanges Used in systems with flat mating surfaces, particularly where non-metallic or brittle materials are involved. • Forged Welding Neck Flanges Provide enhanced strength, impact resistance, and dimensional precision. • Custom-Machined Flanges Available in a range of sizes, pressure classes, and stainless steel grades tailored to customer requirements. Stainless Steel Grades and Composition: 1. 304 (Austenitic Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 11.0% Applications: Commonly used in food processing, water treatment, and mild chemical applications due to its excellent corrosion resistance and weldability. 2. 316 (Molybdenum-Alloyed Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% Applications: Ideal for corrosive environments such as marine, chemical, and offshore industries due to its enhanced resistance to chlorides and acids. 3. 321 (Titanium-Stabilized Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5x(C+N) Applications: Suitable for high-temperature applications, including exhaust systems and thermal processing equipment, offering improved resistance to intergranular corrosion. Applications of DIN 2569 Stainless Steel Flanges: • Chemical and Petrochemical Plants: Used in corrosive process environments where stainless steel’s durability is essential. • Marine and Offshore Engineering: Ideal for saltwater exposure and harsh weather conditions. • Pharmaceutical and Food Processing: Used in hygienic systems that require corrosion resistance and easy cleaning. • Water and Wastewater Systems: Employed in potable and industrial water lines, offering rust-free performance. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Superior corrosion resistance and mechanical integrity • Strong welded neck design for permanent, high-pressure connections • Compatible with various sealing surfaces and pipe connections • Available with test certifications, quality documentation, and traceability • Suitable for polishing, pickling, passivation, and custom surface treatments Conclusion: DIN 2569 Stainless Steel Flanges PN 100 from Ladhani Metal Corporation are engineered for high-pressure performance, long-term durability, and structural strength. Designed for a variety of demanding industrial and mechanical applications, these flanges offer reliable service and are available in customizable specifications. For custom sizes, material grades, or technical consultations, contact Ladhani Metal Corporation today

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Stainless Steel Flanges

DIN 2568 Stainless Steel Flanges PN 64 are precision-engineered threaded flanges manufactured from high-quality stainless steel, designed for reliable performance in high-pressure industrial applications. Built to DIN 2568 standards, these flanges offer superior corrosion resistance, mechanical strength, and thermal stability, making them suitable for use in critical systems across industries such as chemical processing, pharmaceuticals, marine engineering, food and beverage, and water treatment. Ladhani Metal Corporation is a trusted manufacturer and exporter of stainless steel flanges, providing products that meet rigorous international standards. The threaded design allows for fast, weld-free assembly and disassembly, making these flanges particularly valuable in systems requiring frequent maintenance or installation flexibility. Pressure Rating: • PN 64 (64 bar / 928 psi): Specifically designed for high-pressure systems requiring excellent sealing performance, mechanical reliability, and corrosion resistance in aggressive or demanding environments. Flange Types: • Threaded (Screwed) Flanges Allows convenient assembly and disassembly, ideal for systems requiring regular access. • Raised Face (RF) Flanges Enhances sealing capability in elevated pressure and temperature conditions. • Flat Face (FF) Flanges Used in systems with flat mating surfaces, particularly where non-metallic or brittle materials are involved. • Forged Threaded Flanges Provide enhanced strength, impact resistance, and dimensional precision. • Custom-Machined Flanges Available in a range of sizes, pressure classes, and stainless steel grades tailored to customer requirements. Stainless Steel Grades and Composition: 1. ASTM A182 F304 (Austenitic Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 11.0% Applications: Commonly used in food processing, water treatment, and mild chemical applications due to its excellent corrosion resistance and weldability. 2. ASTM A182 F316 (Molybdenum-Alloyed Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% Applications: Ideal for corrosive environments such as marine, chemical, and offshore industries due to its enhanced resistance to chlorides and acids. 3. ASTM A182 F321 (Titanium-Stabilized Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5x(C+N) Applications: Suitable for high-temperature applications, including exhaust systems and thermal processing equipment, offering improved resistance to intergranular corrosion. Applications of DIN 2568 Stainless Steel Flanges: • Chemical and Petrochemical Plants: Used in corrosive process environments where stainless steel’s durability is essential. • Marine and Offshore Engineering: Ideal for saltwater exposure and harsh weather conditions. • Pharmaceutical and Food Processing: Used in hygienic systems that require corrosion resistance and easy cleaning. • Water and Wastewater Systems: Employed in potable and industrial water lines, offering rust-free performance. • HVAC and Mechanical Systems: Integrated in industrial air, heating, and cooling networks requiring long-lasting service. Key Features: • Manufactured to DIN 2568 standard • Available in PN 64 pressure rating • Superior corrosion resistance and mechanical integrity • Weld-free, threaded design for easy installation and disassembly • Compatible with various sealing surfaces and pipe connections • Available with test certifications, quality documentation, and traceability • Suitable for polishing, pickling, passivation, and custom surface treatments Conclusion: DIN 2568 Stainless Steel Flanges PN 64 from Ladhani Metal Corporation are engineered for high-pressure performance, long-term durability, and ease of installation. Designed for a variety of demanding industrial and mechanical applications, these flanges offer reliable service and are available in customizable specifications. For custom sizes, material grades, or technical consultations, contact Ladhani Metal Corporation today.

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Shield for Boiler Tube

Ladhani Metal Corporation offers SS Half Round Protection Shields for boiler tubes, designed to provide superior erosion and oxidation resistance in boilers, thermal power plants, waste heat recovery systems, and industrial steam generators. Boiler tubes in superheaters, reheaters, economizers, and water wall sections face high-velocity flue gases, abrasive ash particles, and soot blower impacts, which lead to erosion, thinning, and premature tube failure. SS Half Round Protection Shields act as a covering in these high-wear zones, ensuring longer service life and stable boiler efficiency. Function of Boiler Tubes • Carry water or steam through critical heating sections of the boiler • Exposed to erosion, oxidation, and scaling from hot flue gases and ash • Protected with Half Round Shields in high-impact and erosion-prone zones Ladhani Metal Corporation manufactures, supplies, and exports SS Half Round Protection Shields in various lengths, diameters, and thicknesses, tailored to client and project-specific requirements across domestic and international markets. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 Applications: Used extensively in power plant boilers, WHRBs, HRSGs, and industrial steam systems where durability, corrosion resistance, and high-temperature stability are critical. Uses • Shields boiler tubes in superheater, reheater, and economizer sections • Protects against soot blower erosion and abrasive ash particle damage • Minimizes oxidation and scaling in high-temperature flue gas conditions • Extends service life of steam circuit components in thermal systems Features • High corrosion and oxidation resistance • Reliable mechanical strength at elevated temperatures • Wide grade availability to suit diverse operating atmospheres • Precision-engineered for accurate tube fit and easy installation Applications • Thermal power plant boilers – Reheater and superheater tube protection • Waste heat recovery boilers – Shields economizer tubes from erosion • HRSGs – Prevents damage to tubes under flue gas flow • Industrial steam plants and petrochemical heaters – Durable in high-temperature service Conclusion SS Half Round Protection Shields for Boiler Tubes by Ladhani Metal Corporation deliver long-lasting protection in the most demanding boiler environments. Manufactured from high-grade stainless steels, they ensure erosion resistance, thermal stability, and reduced maintenance downtime. Available in multiple SS grades and export-ready specifications, these shields are a trusted solution for power, petrochemical, and industrial boiler systems. For inquiries and technical assistance, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Half Round Shield for Boiler Tube

Ladhani Metal Corporation offers 1Cr25Ni20Si2 Half Round Tube Shields designed for the protection of boiler tubes in reheater, superheater, and waste heat recovery sections. Manufactured from high-performance heat-resistant alloy grade 1Cr25Ni20Si2, these shields offer superior high-temperature strength, excellent oxidation resistance, and enhanced service life in extreme boiler environments. The addition of silicon improves oxidation resistance and thermal stability, making them suitable for long-term use in aggressive furnace conditions. Function of Boiler Tubes • Carry water or steam through critical heating sections of the boiler • Continuously exposed to scaling, erosion, and oxidation from hot flue gases • Protected with Half Round Tube Shields in erosion-prone and soot blower impact zones Ladhani Metal Corporation manufactures, supplies, and exports 1Cr25Ni20Si2 Half Round Tube Shields in multiple lengths, diameters, and thicknesses, tailored to domestic and international requirements. 1Cr25Ni20Si2 Grade Chemical Composition – Heat Resistant Alloy Steel • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.00 – 2.00% • Chromium (Cr): 24.00 – 26.00% • Nickel (Ni): 19.00 – 22.00% • Iron (Fe): Balance Applications: Ideally suited for reheater and superheater sections of thermal power plants, waste heat recovery boilers, HRSGs, petrochemical heaters, and other industrial furnaces operating at high temperatures under oxidizing and erosive conditions. Uses • Shields boiler tubes from high-temperature oxidation, erosion, and scaling • Protects reheater and superheater tubes against soot blower wear • Extends service life of critical boiler tube components in thermal plants • Commonly applied in WHRBs, HRSGs, and petrochemical processing units Features • Excellent oxidation and scaling resistance at elevated temperatures • High thermal stability due to silicon addition in the alloy • Strong creep resistance for long-term boiler service • Accurate fit and easy installation to cover high-wear tube surfaces Applications • Power generation boilers – Protection for tubes in reheater and superheater zones • Waste heat recovery boilers – Guards against erosive and high-temperature gases • Industrial steam plants – Ensures extended tube life under severe thermal cycling • Petrochemical heaters – Reliable in corrosive and oxidizing service environments Conclusion The 1Cr25Ni20Si2 Half Round Tube Shield for Boiler Tubes by Ladhani Metal Corporation delivers durable, high-temperature protection against erosion, oxidation, and scaling in the harshest boiler conditions. With superior thermal stability and long service life, these shields reduce downtime and extend equipment reliability. Available in export-ready sizes and specifications, they are trusted worldwide for demanding boiler and furnace applications. For supply and technical inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 304L Boiler Half Round Tube Shields designed to protect straight boiler tubes from high-temperature erosion, oxidation, and mechanical impact. Manufactured from low-carbon austenitic stainless steel grade SS 304L, these shields provide superior corrosion resistance and improved weldability, making them ideal for applications where tubes are exposed to aggressive gases, thermal cycling, and post-weld environments. SS 304L minimizes the risk of intergranular corrosion and maintains mechanical strength in elevated temperatures. The shield features a precision-formed half-round profile that matches standard tube diameters for secure fitting and optimal protection. It serves as a physical barrier against soot blower blasts, high-velocity gas streams, and abrasive particulate matter, effectively extending the operational life of boiler tubes. Ladhani Metal Corporation manufactures, supplies, and exports SS 304L Boiler Half Round Tube Shields in a wide range of lengths, diameters, and thicknesses tailored to meet domestic and international boiler protection requirements. SS 304L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Designed for use in boilers, HRSGs, WHRBs, and industrial heat systems operating in corrosive and high-temperature environments. Uses • Protection of straight tubes in power and process boilers • Installed in radiant and convection zones exposed to flue gas • Shields against erosion from soot blowers and fly ash • Suitable for post-weld environments requiring low carbon stainless steel • Used in chemical, food, and pharmaceutical industries Features • Excellent corrosion resistance – Performs well in oxidizing and corrosive atmospheres • Low carbon content – Prevents carbide precipitation during welding • High thermal stability – Resists deformation under continuous heating • Custom-fit profile – Precisely formed for close contact and effective shielding • Easy installation – Clamping, welding, or banding as required • Export-ready – Manufactured to meet global quality and dimensional standards Applications • Power generation boilers – Protection for superheater and economizer tubes • Chemical and fertilizer plants – Corrosion-resistant shielding in heat zones • Food and dairy processing – Suitable for hygienic and thermally stable conditions • Waste heat recovery systems – Effective in high-temperature gas paths Conclusion The SS 304L Boiler Half Round Tube Shield from Ladhani Metal Corporation offers dependable protection for boiler tubes operating in corrosive, high-temperature environments. With enhanced corrosion resistance, superior weldability, and custom manufacturing options, these shields provide a long-lasting solution for industrial and utility boiler systems. For orders, sizing, or technical assistance, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Outer Half Round 90 Degree Bend Tube Shields

Ladhani Metal Corporation offers 1Cr13 Outer Half Round 90 Degree Bend Tube Shields engineered to provide robust protection for the outer arc of U-bends and 90-degree tube turns in boilers, heat exchangers, superheaters, reheaters, and industrial furnaces. The semi-cylindrical profile is precisely formed to conform to the curvature of return tube bends, acting as a physical shield against flue gas erosion, soot blower impact, and ash particle abrasion. These shields are well-suited for use in thermal power plants, utility boilers, waste heat recovery systems, and industrial heaters where mechanical protection is critical. Ladhani Metal Corporation is a dependable manufacturer, supplier, and exporter of 1Cr13 Outer Half Round 90 Degree Bend Tube Shields, offering custom-made options to meet specific plant and system requirements. 1Cr13 Grade Chemical Composition – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Applications: Ideal for dry flue gas systems, high-velocity ducting, and thermal processing equipment where resistance to wear and moderate oxidation is essential. Uses • Protects 90-degree bends in superheaters and reheaters from mechanical erosion • Applied in WHRBs, HRSGs, and industrial furnaces under dry service conditions • Shields tube curves from flue gas abrasion, ash particle impact, and soot blower blasts • Used in exhaust systems and ducting where moderate corrosion resistance is sufficient Features • High wear resistance – Withstands mechanical damage from ash and particulate flow • Moderate oxidation resistance – Performs well in dry, non-aggressive gas environments • Structural strength – Maintains rigidity and protection under high mechanical stress • Precision fit – Formed to match exact bend radii for effective coverage • Easy to install – Can be clamped, tack welded, or banded based on operational needs • Size flexibility – Available in a range of lengths, thicknesses, and diameters for tailored application Applications • Power and utility boilers – Shields return bends from soot erosion and surface damage • Waste heat recovery units – Protects tube bends in clean and dry gas systems • Industrial furnaces – Applied in zones with high particulate flow and moderate heat exposure • Petrochemical and cement plants – Guards high-wear tube bends from abrasive gas streams Conclusion The 1Cr13 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation offers durable and cost-effective protection for tube bends operating in dry, high-velocity, and mildly corrosive environments. Its mechanical strength and resistance to erosion make it a practical solution for extending the service life of critical tube components. For tailored solutions, technical consultation, or sizing requirements, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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