The Outer Half Round 90 Degree Bend Tube Shield is fabricated to precisely match the outer arc of 90° tube bends. Its semi-cylindrical form conforms tightly to the external curve, forming a protective barrier that resists abrasive flow and corrosive attack. These shields are typically used in superheaters, reheaters, waste heat recovery boilers (WHRBs), and HRSGs where return bends are most vulnerable. The shields are manufactured from corrosion-resistant stainless steels and heat-resistant alloys, selected based on temperature ratings and media conditions. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Outer Half Round 90 Degree Bend Tube Shields, offering standard and custom-engineered designs for a wide variety of boiler and heat recovery applications. Available Material Grades • Stainless Steels: SS 304, 304L, 310, 310S, 316, 316L, 410, 420, 430 • Heat-Resistant Alloys: 1Cr13, 1Cr18Ni9Ti, Cr25Ni20, 1Cr25Ni20Si2, Cr23Ni13, 1Cr20Ni14Si2, Inconel 600, and more Typical Chemical Composition (example – SS 316) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Used in curved tube regions where the external surface is subjected to thermal wear, ash abrasion, and corrosive gases. Uses • Protection of 90-degree U-bends in boiler and superheater tube banks • Return bend shielding in heat exchangers and WHRBs • Safeguarding curved tubes in process heaters, HRSGs, and refinery systems • Applied in thermal, petrochemical, and chemical plant steam systems • Suitable for power generation and heavy industrial boilers Features • Form-fitting design – Precisely matches outer curvature of U-bends for tight, secure installation • Heat and corrosion resistance – Manufactured from materials designed to withstand extreme thermal and chemical environments • Durable protection – Shields critical bend zones from fly ash erosion, soot-blowing wear, and gas impingement • Reduced maintenance – Prolongs tube life and minimizes unplanned outages due to bend failure • Custom-engineered – Fabricated based on user drawings, coil geometry, and tube specifications • Flexible installation – Can be clamped, welded, or banded with minimal disassembly Applications • steam power boilers – Protects outer bend regions from accelerated erosion and high-velocity flue gases • oil and gas refineries – Used in convection section return bends to enhance tube longevity • WHRB and HRSG installations – Shields bend areas exposed to intense ash loading • fertilizer and chemical processing – Ideal for curved coils in high-temperature, corrosive environments • industrial heaters – Ensures safety and long-term performance of curved tube bundles Conclusion The Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – delivers critical protection to return bends in thermal process systems. Designed for curved tube geometry, these shields reduce erosion risk, extend tube service life, and support the reliability of high-performance boilers, reformers, and heat recovery units. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponent

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 304L Half Round Straight Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from erosion, thermal fatigue, and corrosion caused by high-temperature gases and particulate matter. These shields are shaped to conform tightly to the outer tube surface, providing a protective barrier in high-wear zones. The SS 304L material offers excellent weldability and enhanced resistance to intergranular corrosion, making it ideal for shielding tubes in critical thermal environments. SS 304L Half Round Straight Tube Shield The SS 304L Half Round Straight Tube Shield is made from low-carbon austenitic stainless steel (304L), which minimizes carbide precipitation during welding and resists intergranular attack. This makes it especially useful for applications where welding is required during installation. The shield is installed over straight tube sections in boilers, superheaters, economizers, and steam processing equipment to extend tube life and reduce maintenance needs. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 304L Half Round Straight Tube Shields, offering reliable tube protection solutions for industrial heating and energy systems. Material Grade SS 304L – Low-carbon variant of austenitic stainless steel with enhanced corrosion resistance and weldability. Chemical Composition of SS 304L • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Ideal for systems involving welding, elevated temperatures, and corrosive steam or gas exposure. Uses • Shielding straight tubes in boilers and superheaters • Protection of economizer tubes and reheaters • Used in heat recovery steam generators (HRSGs) • Applied in steam reformers and chemical processing units • Effective in pulp and paper recovery boilers and refinery heaters Features • Intergranular corrosion resistance – Low carbon content prevents sensitization and weld decay • High-temperature strength – Maintains integrity under prolonged heat and gas exposure • Extended tube life – Minimizes erosion, slag buildup, and surface damage • Custom sizing – Available in various diameters, thicknesses, and lengths to match tube dimensions • Simple installation – Mounts securely using clamps, welding, or metal banding • Reduced maintenance – Lowers the need for frequent inspection and tube replacement Applications • power generation – Shields straight tube segments in LTSH and superheater zones from flue gas erosion • petrochemical plants – Protects tubes in high-humidity, chloride, and acidic processing environments • industrial boilers – Enhances tube longevity in zones prone to fly ash and slag contact • waste heat recovery systems – Extends operational life under thermal cycling and gas turbulence • marine boilers – Ideal for use in steam systems aboard ships exposed to saline and humid conditions Conclusion The SS 304L Half Round Straight Tube Shield by Ladhani Metal Corporation provides a robust and corrosion-resistant solution for protecting straight tube sections in thermal processing units. With its low carbon content, superior weldability, and durable performance in high-temperature environments, it is an optimal choice for industries focused on efficiency, reliability, and long service life. For custom fabrication, project-specific designs, or technical support, please contact Ladhani Metal Corporation.

Half Round Tube Shield Ladhani Metal Corporation manufactures high-quality Half Round Tube Shields designed to protect boiler tubes from erosion, corrosion, and mechanical wear in heat transfer systems. These shields are precisely engineered to fit the curvature of boiler tubes, especially in areas exposed to flue gas turbulence and ash impact. The half-round design allows for easy installation and ensures consistent protection throughout the tube's operating life. Cr23Ni13 Half Round Tube Shield for LTSH Tube The Cr23Ni13 Half Round Tube Shield is fabricated using a high-temperature-resistant chromium-nickel alloy containing approximately 23% chromium and 13% nickel. This composition provides excellent resistance to oxidation, thermal shock, and high-temperature corrosion. It is particularly suited for shielding LTSH (Low Temperature Superheater) tubes that operate in areas where flue gases carry abrasive particles, resulting in gradual material degradation over time. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of Cr23Ni13 Half Round Tube Shields, delivering robust and thermally stable components for boiler protection applications in demanding industrial conditions. Chemical Composition of Cr23Ni13 – High Chromium-Nickel Heat-Resistant Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Ideal for high-temperature zones in boilers and furnaces where oxidation, scaling, and ash corrosion pose operational challenges. Uses • Protects LTSH tubes in coal-fired and biomass-fired boilers • Shields heat exchanger tubes in waste heat recovery units • Provides erosion and oxidation resistance in process heaters and reformers • Installed in utility and industrial boilers to prevent wear from low-temperature flue gases • Suitable for use in marine, chemical, and refining industries where steam purity and thermal efficiency are critical Features • High-temperature resistance – Excellent durability under thermal cycling conditions • Corrosion protection – Chromium-rich alloy protects against oxidizing flue gases • Precision fabrication – Custom-fit designs ensure secure coverage of exposed tube surfaces • Enhanced tube longevity – Reduces surface wear, scaling, and thermal fatigue • Multiple installation methods – Supports weld-on, clamp-on, or banding attachment options • Customizable dimensions – Lengths, thicknesses, and radii can be tailored for system compatibility Applications • thermal power stations – Extends the life of LTSH coil sections in superheaters and economizers • WHRBs – Provides protective coverage for tubes exposed to particulate-laden exhaust gases • process industries – Ideal for exchangers and preheaters in refineries and petrochemical plants • HRSGs – Shields low-temperature superheater zones in combined-cycle power systems • cement and paper plants – Protects heat transfer surfaces from soot and particulate erosion Conclusion The Cr23Ni13 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers a reliable and thermally robust solution for protecting superheater and heat exchanger tubes in abrasive and corrosive environments. Its high chromium-nickel composition ensures long-lasting performance in boiler systems where operational efficiency and tube integrity are critical. For orders, technical specifications, or consultation, contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective components used to guard boiler tubes, heat exchangers, and superheaters against flue gas erosion, fly ash abrasion, scaling, and thermal fatigue. These shields are widely used in power generation, chemical processing, and industrial steam systems to extend the operational life of tubing in high-wear zones. The half-round profile ensures easy fitment over straight or curved tubes, especially in areas exposed to turbulent gas flow and ash impact. 1Cr18Ni9Ti Half Round Tube Shield for LTSH Tube The 1Cr18Ni9Ti Half Round Tube Shield is manufactured from a titanium-stabilized austenitic stainless steel grade, equivalent to AISI 321. This material offers excellent resistance to intergranular corrosion and high-temperature oxidation while maintaining good mechanical strength. Its titanium content improves stability during welding and long-term thermal exposure, making it especially suitable for Low Temperature Superheater (LTSH) applications in boilers and heat recovery systems where steam tubes are subject to moderate heat, soot, and particulate attack. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr18Ni9Ti Half Round Tube Shields for LTSH systems, offering reliable and corrosion-resistant protection for thermal and energy-related applications. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C% • Iron (Fe): Balance Applications: Ideal for LTSH areas and convection zones in boilers exposed to flue gas condensation, moderate corrosion, and thermal fatigue from cyclic operations. Uses • Installed on LTSH tubes to protect from scaling, soot erosion, and ash deposition in thermal power plants • Shields superheater coils and heat exchanger bends in WHRBs and HRSGs • Suitable for industrial boilers in chemical plants where acidic or chloride-bearing gases are present • Used in biomass and coal-fired systems to reduce wear on tube surfaces from fly ash and gas turbulence • Effective in marine and coastal steam generation systems with moisture and chloride exposure Features • Excellent intergranular corrosion resistance – Stabilized with titanium for weld integrity and long-term stability • High-temperature oxidation resistance – Performs well under cyclic heat exposure and oxidizing gas conditions • Custom fit – Manufactured to match exact tube diameter, curvature, and installation length • Easy to mount – Suitable for welding, clamping, or banding installation methods • Enhanced tube life – Reduces maintenance frequency and increases system efficiency • Available in various thicknesses, lengths, and bend radii as per operational needs Applications • thermal power stations – Protects LTSH tubes from scaling and ash erosion in flue gas zones • waste heat recovery units – Shields return tube bends and convection coils from abrasive flow • steam generation systems – Enhances tube life in low-temperature superheater environments • refinery boilers – Resists acidic gas effects and thermal stress in process heating units • utility boilers – Used in coal-fired and biomass-fired systems requiring long-term tube protection Conclusion The 1Cr18Ni9Ti Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers high-performance protection for boiler and superheater tubes in low-temperature, corrosive, and abrasive environments. With titanium stabilization and excellent thermal durability, it ensures extended service life and improved system reliability in a range of industrial and thermal applications. For customized designs, technical consultation, or pricing details, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are protective components engineered to shield boiler tubes, superheaters, and heat exchangers from erosion, scaling, and ash impact. These shields are widely used in thermal power plants, industrial steam systems, and waste heat recovery units to prolong tube life and enhance operational reliability. Their semi-cylindrical shape allows for easy installation over exposed tube surfaces, especially in zones exposed to abrasive flue gases and thermal stress. SS 310S Half Round Tube Shield for LTSH Tube The SS 310S Half Round Tube Shield is manufactured from low-carbon austenitic stainless steel grade 310S. With high chromium and nickel content, it offers excellent resistance to oxidation and scaling at elevated temperatures, while its reduced carbon level enhances weldability and reduces the risk of sensitization. This makes it ideal for Low Temperature Superheater (LTSH) applications, where tubes are exposed to flue gas streams, ash particles, and moderate thermal cycling. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 310S Half Round Tube Shields for LTSH tubes, offering high-performance shielding solutions for long-term service in boiler and heat recovery systems. Chemical Composition of SS 310S – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for areas with exposure to moderate temperatures, oxidizing gases, and ash deposition where high-temperature strength and corrosion resistance are critical. Uses • Protects LTSH tubes in power boilers from ash erosion, soot impact, and flue gas corrosion • Used in convection zones of HRSGs, economizers, and waste heat recovery units • Shields tube surfaces in steam generation systems exposed to gas turbulence and thermal cycling • Effective in industrial heating systems and chemical boilers facing scale formation and heat stress • Enhances durability of tubes in coal-fired and biomass-fired boilers with fly ash carryover Features • Excellent oxidation and scaling resistance – Performs in oxidizing environments and thermal zones • Superior weldability – Low carbon content minimizes risk of intergranular corrosion during welding • Tailored protection – Custom-fabricated to match tube diameter, bend radius, and system layout • Simple installation – Compatible with clamping, banding, or welding methods for quick setup • Extended tube life – Minimizes erosion and surface degradation, reducing maintenance downtime • Available in various lengths and thicknesses per system requirements Applications • thermal power plants – Installed on LTSH tube banks for long-term protection against erosion and corrosion • waste heat recovery boilers – Shields curved tubes in return flow zones with ash-laden flue gas • petrochemical units – Applied on steam coils and heat exchanger tubes operating under oxidizing gas exposure • utility boilers – Protects superheater tubes from scaling and particulate impact in low-temperature sections • industrial boiler systems – Enhances performance and service life of steam tubes in energy recovery zones Conclusion The SS 310S Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers reliable protection for superheater tubes operating in low-temperature, oxidizing, and abrasive flue gas environments. With enhanced weldability, high-temperature resistance, and custom-fit fabrication, this shield ensures dependable performance across a wide range of thermal and industrial applications. For technical assistance, tailored designs, or quotation requests, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. Cr23Ni13 U Type Half Round Tube Shield The Cr23Ni13 U Type Half Round Tube Shield is designed to provide high-temperature and corrosion protection for U-bend tube sections in critical thermal and process equipment. Made from Cr23Ni13, an austenitic stainless steel alloy containing approximately 23% chromium and 13% nickel, this shield offers excellent resistance to oxidation, scaling, and carburization. It is particularly effective in applications involving fluctuating temperatures, aggressive gas streams, and surface wear. The U-type design ensures complete protection of both the inner and outer arcs of curved tubes, where damage due to thermal and flow-induced stress is most likely to occur. • Outer U Type Half Round Tube Shield – Protects the outer bend radius from slag accumulation, flame impingement, and flue gas erosion. • Inner U Type Half Round Tube Shield – Shields the inner arc against turbulent flow wear, scale formation, and heat-induced deformation. Ladhani Metal Corporation supplies Cr23Ni13 U Type Half Round Tube Shields for use in high-performance industrial systems requiring reliable operation under thermal and chemical stress. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Best suited for high-temperature applications requiring good resistance to oxidation, thermal fatigue, and moderate carburizing or corrosive environments. Uses • Protection of U-bend tubes in superheaters, reheaters, and boiler coils in thermal power plants • Shielding of tube bends in chemical reformers, preheaters, and gas-fired furnaces • Guarding return bends in WHRBs and HRSGs exposed to particulate-laden flue gases and cyclic heating • Coverage for high-temperature tube curves in petrochemical and refining units • Ideal for heavy industrial systems operating under oxidizing and moderately corrosive gas flow Features • Excellent heat resistance – Withstands continuous operation in high-temperature conditions while resisting scaling and oxidation. • Good corrosion resistance – Chromium and nickel content provide stability in oxidizing and mildly corrosive environments. • U-bend coverage – Available in inner and outer U-type designs for complete tube bend protection. • Precision fitment – Custom-engineered to match the tube's radius and diameter for a secure, stable installation. • Fast installation – Can be attached using clamps, tack welding, or stainless banding without interrupting system operation. • Long-lasting durability – Designed to endure thermal cycling and mechanical wear, reducing the need for frequent replacements. Applications • thermal and industrial boilers – Used in U-bends of superheaters and reheaters to prevent scaling, wear, and fatigue cracking. Enhances heat transfer and reliability. • petrochemical industries – Installed in high-temperature processing units such as reformers and gas converters to guard against carburizing gas streams. • waste heat recovery systems – Protects U-bend tubes in WHRBs and HRSGs from slag erosion and high-temperature oxidation. • chemical processing plants – Suitable for heat exchanger tube bends handling oxidizing gases and acidic vapors at elevated temperatures. • metallurgy and furnace systems – Shields return bends and elbows in air preheaters, combustion chambers, and radiant heating tubes. Conclusion The Cr23Ni13 U Type Half Round Tube Shield by Ladhani Metal Corporation offers durable and effective protection for U-bend tube sections in high-temperature and moderate corrosion service. With its balanced chromium-nickel composition, this shield ensures reliable resistance to oxidation, scaling, and erosion in demanding thermal environments. Designed for precision fit, quick installation, and long-term performance, it supports the safe and efficient operation of power plants, chemical processing systems, and heavy industrial boilers. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are expertly engineered components designed to extend the life of boiler and heat exchanger tubes by protecting them against high-temperature oxidation, flue gas erosion, and mechanical damage. These shields are essential in power generation, petrochemical, and process industries where tube integrity is critical for system reliability and operational safety. 1Cr18Ni9Ti Half Round Tube Shield The 1Cr18Ni9Ti Half Round Tube Shield is a semi-cylindrical protective cover manufactured from titanium-stabilized stainless steel grade 1Cr18Ni9Ti. This material is equivalent to AISI 321 and is known for its excellent resistance to intergranular corrosion, especially after welding or prolonged high-temperature exposure. The addition of titanium in the alloy stabilizes the microstructure and prevents chromium carbide precipitation, making it ideal for thermal systems operating between 400°C and 900°C. The shield’s half-round design allows for quick and secure installation over existing tubes, providing durable protection in aggressive industrial environments. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Uses • Boiler Tube Protection – Guards tubes from high-temperature scaling and corrosion in superheater and reheater sections exposed to combustion gases. • Heat Exchanger Tubing – Reduces risk of thermal fatigue and corrosion in steam or process exchangers operating in elevated temperature zones. • Furnace Tube Shielding – Ideal for protecting radiant and convection zone tubes from oxidation and mechanical wear in refinery and chemical furnaces. • Petrochemical Piping – Prevents tube degradation in reformers, heaters, and gas coolers exposed to carburizing and oxidizing atmospheres. • Power Plant Steam Systems – Shields tubing in HRSGs and utility boilers operating under high-temperature and fluctuating load conditions. Features • Excellent Intergranular Corrosion Resistance – Titanium addition prevents carbide precipitation, making the shield ideal for welded and heat-cycled environments. • High-Temperature Stability – Performs effectively up to 850°C with consistent mechanical strength and oxidation resistance. • Austenitic Structure – Offers good ductility, toughness, and resistance to thermal shock and creep deformation. • Half-Round Precision Fit – Custom-formed to match tube diameters, ensuring tight coverage and easy field installation with clamps or welds. • Corrosion Protection – Withstands acidic flue gases, steam condensates, and other corrosive industrial byproducts. • Finishing Options – Supplied in bright annealed, pickled, or passivated finishes to suit operational and aesthetic needs. • Custom Dimensions – Available in various wall thicknesses, lengths, and diameters to suit different system designs and operating conditions. Applications • Thermal and Nuclear Power Plants – Protects boiler and superheater tubes from high-temperature stress and oxidation in base-load and cyclic operations. • Oil Refineries – Applied in fired heaters and reformers where tube protection from scale and corrosion is essential for system longevity. • Chemical Process Plants – Guards steam and fluid tubes in reactors and exchangers handling acidic or oxidizing media at high heat. • Fertilizer Industry – Shields ammonia converter and steam reforming tubes subjected to repeated thermal cycling. • Waste-to-Energy and Biomass Plants – Prevents erosion and degradation of tubes in flue gas zones with corrosive combustion byproducts. • Heat Recovery Steam Generators – Used in combined-cycle plants to extend the life of high-temperature steam tubing systems. Conclusion The 1Cr18Ni9Ti Half Round Tube Shield by Ladhani Metal Corporation is a superior-grade solution for tube protection in high-temperature, high-pressure, and corrosive industrial environments. Its titanium-stabilized austenitic structure offers outstanding resistance to intergranular corrosion, making it especially effective in welded applications and thermal systems exposed to fluctuating service conditions. Engineered for durability and precision, these shields help reduce maintenance costs, prevent tube failures, and ensure continuous, efficient system performance. With customizable sizes, expert fabrication, and reliable material traceability, Ladhani Metal Corporation is a trusted partner for advanced tube shielding solutions. For technical consultation, application support, or quotation requests, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed components used to protect boiler and heat exchanger tubes from erosion, wear, and high-temperature damage. Manufactured with precision and expertise, these shields ensure enhanced tube life, reduced maintenance, and efficient operation in demanding industrial environments. SS 304 Half Round Tube Shield The SS 304 Half Round Tube Shield is a semi-circular protective cover made from high-quality stainless steel grade 304. It is widely used in thermal and mechanical systems where tube surfaces are exposed to harsh operating conditions. The half-round design allows for easy installation over the tubes while providing robust protection against flue gases, abrasives, and thermal stress. Chemical Composition of SS 304 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Widely used in boilers, heat exchangers, steam lines, and furnaces due to its excellent corrosion resistance, oxidation resistance, and durability in high-temperature environments. Uses Half Round Tube Shields are essential components in a wide range of thermal and mechanical systems. Their primary function is to protect exposed tube surfaces from damage caused by high-temperature operations, abrasive flow, and chemical environments. Common uses include: Boiler tube protection in thermal and power plants, where shields guard against ash erosion, slagging, and flame impingement. Shielding heat exchanger tubes from erosion and corrosion caused by turbulent gas flow and aggressive operating media. Preventing mechanical wear from high-velocity gas flow in furnace and combustion systems, especially in radiant heat zones. Providing long-term protection for high-temperature tubing in petrochemical and refinery systems, helping to reduce downtime and costly tube replacements. These shields serve as a barrier between the harsh environment and the structural tube surface, thereby improving operational safety, minimizing maintenance, and extending the service life of critical equipment. Features Ladhani Metal Corporation designs and manufactures Half Round Tube Shields with features that ensure long-term reliability, precise fit, and consistent performance even in the most challenging environments: Material: Made from high-grade stainless steel 304, offering excellent resistance to corrosion, oxidation, and heat-related stress. Design: Formed into a precise half-round shape to ensure full coverage and a secure fit over the outer curvature of tubes. Finish: Available in bright annealed, pickled & passivated, or other surface finishes as per client requirements for enhanced surface integrity and aesthetic appeal. Durability: Built with strong mechanical properties to withstand erosion, impact, and thermal cycling over prolonged use. Custom Sizes: Manufactured in a variety of thicknesses, lengths, and diameters to match specific tube dimensions and installation needs. Applications: Thermal Power Stations, where boiler tubes are continuously exposed to high heat and fly ash. Refineries and Petrochemical Plants, where process gases and liquids can be corrosive and erosive. Heat Recovery Steam Generators (HRSGs), where shields protect tubes during the waste heat recovery process. Chemical Processing Units, where exposure to reactive media necessitates strong material protection. Pulp and Paper Industry, particularly in recovery boilers and steam-generating systems. Industrial Boilers and Steam Systems that require reliable tube integrity for safe and efficient operation. These shields are critical to maintaining the integrity and efficiency of equipment in heavy-duty industrial systems. Conclusion The SS 304 Half Round Tube Shield by Ladhani Metal Corporation is a trusted solution for protecting vital tube systems in aggressive and high-temperature environments. Engineered for performance and longevity, these shields not only extend the life of your tubing systems but also minimize downtime and maintenance costs. With customizable dimensions, superior raw material, and precision forming, Ladhani Metal Corporation stands as a dependable partner for all your tube protection requirements. For more details, inquiries, or to request a quote, please contact Ladhani Metal Corporation.

DIN 2633 super duplex steel flanges PN 16 are high-performance weld neck flanges manufactured in accordance with the DIN 2633 standard. Engineered for medium-pressure piping systems with a pressure rating of up to 16 bar (232 psi), these flanges are made from super duplex stainless steels, which offer a superior combination of high mechanical strength and outstanding corrosion resistance. They are specifically designed for critical applications in aggressive environments where standard stainless or duplex steels may not provide sufficient durability. Ladhani Metal Corporation is a globally recognized manufacturer and supplier of super duplex steel flanges, known for precision manufacturing, strict quality control, and compliance with international material and dimensional standards. Each flange is tested for performance, safety, and resistance to harsh operating conditions. Pressure Rating: • PN 16 (16 bar / 232 psi): Suitable for systems requiring secure, corrosion-resistant, and high-strength connections under moderate pressure. Flange Type: • Weld Neck Flanges Featuring a long tapered hub, these flanges offer optimal stress distribution, reduce turbulence at the joint, and ensure reliable pipe alignment in high-stress environments. • Flat Face (FF) Flanges Designed for uniform gasket compression, particularly effective when used with soft gaskets or cast iron mating components. Super Duplex Steel Grades and Full Composition: Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Manganese (Mn): ≤ 1.2% • Silicon (Si): ≤ 0.8% • Carbon (C): ≤ 0.03% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.02% • Iron (Fe): Balance Applications: Ideal for offshore platforms, subsea systems, desalination plants, chemical process systems, and high-chloride environments requiring superior corrosion and pitting resistance. Super Duplex S32760 • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 4.0% • Tungsten (W): 0.5 – 1.0% • Copper (Cu): 0.5 – 1.0% • Nitrogen (N): 0.2 – 0.3% • Carbon (C): ≤ 0.03% • Iron (Fe): Balance Applications: Commonly used in seawater systems, heat exchangers, fire-fighting systems, and oil & gas equipment due to excellent resistance to erosion, stress corrosion cracking, and fatigue. Applications of DIN 2633 Super Duplex Steel Flanges PN 16: • Offshore Oil and Gas Platforms Resists chloride-induced corrosion and high mechanical loads in topside and subsea installations. • Desalination and Marine Systems Performs well in high-salinity environments where other alloys may suffer from pitting or crevice corrosion. • Chemical and Petrochemical Plants Suitable for handling strong acids, caustic solutions, and oxidizing environments at elevated temperatures and pressures. • Fire Protection and Water Injection Systems Ensures reliability and corrosion resistance in safety-critical and high-pressure fluid delivery systems. • Pulp and Paper Industry Used in bleach plant systems and recovery boilers where exposure to corrosive agents is routine. Key Features: • Manufactured in compliance with DIN 2633 standards • PN 16 pressure rating for medium-pressure service • Weld neck design ensures secure, vibration-resistant connections • Available in high-strength super duplex grades S32750 and S32760 • Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking • High mechanical strength and fatigue resistance • Custom sizes, coatings, and pressure classes available upon request Conclusion: DIN 2633 super duplex steel flanges PN 16 from Ladhani Metal Corporation are designed to meet the most demanding operational requirements in highly corrosive and high-pressure environments. With unmatched strength and corrosion resistance, these flanges are ideal for offshore, marine, chemical, and industrial applications. For technical specifications, custom designs, or pricing information, contact Ladhani Metal Corporation today.