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Super Duplex Flanges

DIN 2633 super duplex steel flanges PN 16 are high-performance weld neck flanges manufactured in accordance with the DIN 2633 standard. Engineered for medium-pressure piping systems with a pressure rating of up to 16 bar (232 psi), these flanges are made from super duplex stainless steels, which offer a superior combination of high mechanical strength and outstanding corrosion resistance. They are specifically designed for critical applications in aggressive environments where standard stainless or duplex steels may not provide sufficient durability. Ladhani Metal Corporation is a globally recognized manufacturer and supplier of super duplex steel flanges, known for precision manufacturing, strict quality control, and compliance with international material and dimensional standards. Each flange is tested for performance, safety, and resistance to harsh operating conditions. Pressure Rating: • PN 16 (16 bar / 232 psi): Suitable for systems requiring secure, corrosion-resistant, and high-strength connections under moderate pressure. Flange Type: • Weld Neck Flanges Featuring a long tapered hub, these flanges offer optimal stress distribution, reduce turbulence at the joint, and ensure reliable pipe alignment in high-stress environments. • Flat Face (FF) Flanges Designed for uniform gasket compression, particularly effective when used with soft gaskets or cast iron mating components. Super Duplex Steel Grades and Full Composition: Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Manganese (Mn): ≤ 1.2% • Silicon (Si): ≤ 0.8% • Carbon (C): ≤ 0.03% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.02% • Iron (Fe): Balance Applications: Ideal for offshore platforms, subsea systems, desalination plants, chemical process systems, and high-chloride environments requiring superior corrosion and pitting resistance. Super Duplex S32760 • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 4.0% • Tungsten (W): 0.5 – 1.0% • Copper (Cu): 0.5 – 1.0% • Nitrogen (N): 0.2 – 0.3% • Carbon (C): ≤ 0.03% • Iron (Fe): Balance Applications: Commonly used in seawater systems, heat exchangers, fire-fighting systems, and oil & gas equipment due to excellent resistance to erosion, stress corrosion cracking, and fatigue. Applications of DIN 2633 Super Duplex Steel Flanges PN 16: • Offshore Oil and Gas Platforms Resists chloride-induced corrosion and high mechanical loads in topside and subsea installations. • Desalination and Marine Systems Performs well in high-salinity environments where other alloys may suffer from pitting or crevice corrosion. • Chemical and Petrochemical Plants Suitable for handling strong acids, caustic solutions, and oxidizing environments at elevated temperatures and pressures. • Fire Protection and Water Injection Systems Ensures reliability and corrosion resistance in safety-critical and high-pressure fluid delivery systems. • Pulp and Paper Industry Used in bleach plant systems and recovery boilers where exposure to corrosive agents is routine. Key Features: • Manufactured in compliance with DIN 2633 standards • PN 16 pressure rating for medium-pressure service • Weld neck design ensures secure, vibration-resistant connections • Available in high-strength super duplex grades S32750 and S32760 • Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking • High mechanical strength and fatigue resistance • Custom sizes, coatings, and pressure classes available upon request Conclusion: DIN 2633 super duplex steel flanges PN 16 from Ladhani Metal Corporation are designed to meet the most demanding operational requirements in highly corrosive and high-pressure environments. With unmatched strength and corrosion resistance, these flanges are ideal for offshore, marine, chemical, and industrial applications. For technical specifications, custom designs, or pricing information, contact Ladhani Metal Corporation today.

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Duplex Flanges

DIN 2630 Duplex flanges PN 2.5 are high-performance weld neck flanges manufactured to DIN 2630 standards, specifically designed for low-pressure applications up to 2.5 bar (36.25 psi). These flanges are made from Duplex stainless steels such as Duplex 2205 and Super Duplex 2507, which offer a balanced combination of high strength and excellent resistance to corrosion, stress corrosion cracking, and pitting. Engineered for demanding environments, these flanges provide long-lasting reliability in low-pressure systems exposed to aggressive chemicals and high temperatures. Ladhani Metal Corporation is a trusted global supplier and manufacturer of Duplex flanges, known for consistent quality and technical expertise. Our DIN 2630 PN 2.5 Duplex weld neck flanges are widely used in offshore, chemical, petrochemical, and marine industries where both mechanical performance and corrosion resistance are essential. Each flange undergoes rigorous quality control to ensure conformance with international standards and application-specific requirements. Pressure Rating: • PN 2.5 (2.5 bar / 36.25 psi): Designed for low-pressure operations requiring enhanced strength and superior corrosion resistance. Flange Type: • Weld Neck Flanges Designed with a tapered hub to evenly distribute stress and minimize erosion and turbulence in the flow path, making them suitable for high-integrity piping connections. • Flat Face (FF) Flanges Flat face flanges ensure even gasket compression and are ideal for use with cast equipment or non-metallic gasket materials in low-pressure systems. Duplex Grades and Full Composition: Duplex 2205 (UNS S32205 / S31803) • Chromium (Cr): 21.0 – 23.0% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.08 – 0.20% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Carbon (C): ≤ 0.03% • Iron (Fe): Balance Applications: Combines high strength with excellent resistance to pitting and crevice corrosion. Common in chemical process plants, desalination systems, and marine structures. Applications of DIN 2630 Duplex Flanges PN 2.5: • Offshore and Marine Engineering Used in piping systems exposed to seawater and harsh marine environments where strength and corrosion resistance are vital. • Chemical and Petrochemical Industry Ideal for handling corrosive process fluids, acids, and chloride-rich environments at low pressure. • Desalination Plants Used in brine systems and piping exposed to high chloride levels and fluctuating temperatures. • Oil and Gas Industry Applied in low-pressure sections of oil rigs, refineries, and gas processing systems where reliability and resistance to sulfide stress cracking are critical. Key Features: • Compliant with DIN 2630 specifications • PN 2.5 rating suitable for low-pressure service • Weld neck design provides high-integrity and stress-distributed connections • Flat face option for soft gasket compatibility and uniform sealing • Manufactured from Duplex and Super Duplex stainless steels for enhanced performance • High strength-to-weight ratio and excellent corrosion resistance • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2630 Duplex Flanges PN 2.5 from Ladhani Metal Corporation are engineered for performance in corrosive, high-stress environments where low-pressure service demands superior materials. Combining the strength and corrosion resistance of Duplex and Super Duplex alloys, these flanges ensure long-term durability and safety across a variety of critical applications. Contact Ladhani Metal Corporation for detailed specifications, customization options, or pricing information.

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Super Duplex Steel Flanges

DIN 2576 Super Duplex Flanges PN 10 are high-performance, slip-on flanges manufactured from super duplex stainless steel, designed for piping systems operating under low to medium pressures. Produced in accordance with the DIN 2576 standard, these flanges offer exceptional mechanical strength combined with superior corrosion resistance, making them ideal for highly aggressive and chloride-laden environments. The slip-on design facilitates easy placement over the pipe and enables secure welding, ensuring precise alignment and a reliable seal across various industrial applications. Ladhani Metal Corporation is a trusted manufacturer and global supplier of super duplex steel flanges, providing products that meet stringent international standards in terms of dimensions, metallurgy, and performance. DIN 2576 super duplex flanges are especially valued in industries where resistance to pitting, crevice corrosion, and stress corrosion cracking is critical, including marine, chemical, and wastewater systems. Pressure Rating: • PN 10 (10 bar / 145 psi): Designed for moderate-pressure systems demanding long-term durability in corrosive environments. Flange Types: • Slip-On Flanges These flanges slide over the pipe and are welded on both sides, offering ease of installation and secure mechanical performance. • Flat Face (FF) Flanges Designed for use with flat gaskets and mating surfaces, these flanges are ideal for applications involving non-metallic or cast components. Super Duplex Stainless Steel Grades and Composition: Super Duplex 2507 (UNS S32750) Composition: • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance Applications: Super Duplex 2507 delivers superior yield strength and corrosion resistance, particularly in extreme environments. It is commonly used in subsea equipment, chemical containment, high-pressure systems, and offshore platforms exposed to seawater and chlorides. Applications of DIN 2576 Super Duplex Flanges: • Offshore and Marine Engineering Well-suited for seawater cooling systems, risers, and structural elements exposed to marine conditions. • Chemical and Petrochemical Industries Ideal for conveying highly corrosive fluids, acids, and chlorides in reactors and pipelines. • Water Treatment and Desalination Applied in reverse osmosis systems, brine piping, and high-salinity water circuits requiring enhanced corrosion resistance. • Pulp and Paper Industry Offers protection against aggressive bleaching agents and chemical fluids under pressurized conditions. • Oil and Gas Used in critical systems like separators, manifolds, and sour gas applications. • Structural and Pressure Vessel Fabrication Preferred for tanks and pressure vessels operating under corrosive and mechanical stress. Key Features: • Fully compliant with DIN 2576 standard specifications • PN 10 pressure rating for use in moderate-pressure applications • Superior resistance to chloride-induced pitting, crevice corrosion, and stress corrosion cracking • High mechanical strength reduces material thickness and overall system weight • Manufactured using Super Duplex 2507 and other super duplex alloys • Slip-on design ensures straightforward alignment and welding • Flat face variants suitable for a wide range of gaskets and connection types • Widely used across marine, chemical, oil and gas, and water treatment sectors • Custom sizes, face configurations, and finishes available on request Conclusion: DIN 2576 Super Duplex Flanges PN 10 by Ladhani Metal Corporation offer exceptional strength and corrosion resistance for highly demanding industrial environments. Available in Super Duplex 2507 and other super duplex grades, these flanges ensure reliable performance in systems facing high salinity, pressure, and temperature. For technical guidance, grade selection, or customized project solutions, reach out to Ladhani Metal Corporation today.

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Monel Flanges

DIN 2543 Monel Flanges are flanges made from Monel, a group of nickel-copper alloys that are known for their excellent corrosion resistance, particularly in marine environments and chemical processing industries. Monel alloys are also highly resistant to acidic and alkaline conditions, which makes them ideal for applications in harsh environments. Material: Typically made from Monel 400 or Monel K-500, which are the most common grades of Monel alloys. Pressure Rating (PN16): Rated for 16 bar (approximately 232 psi) at 20°C (68°F), suitable for medium-pressure systems. Key Features of DIN 2543 Monel Flanges: Corrosion Resistance: Monel alloys, especially Monel 400, are highly resistant to corrosion, including in seawater, acids, and alkaline solutions. This makes them ideal for use in marine, chemical, and offshore oil environments. Strength and Durability: Monel alloys offer high strength and excellent tensile strength even at elevated temperatures. The materials maintain their integrity and resilience in harsh environments, ensuring long-term durability. Weldability: Monel alloys are weldable, but care must be taken during the welding process to ensure that there is no loss of material properties. Proper heat treatment may be required to maintain corrosion resistance and strength. Temperature Resistance: Monel alloys have excellent performance at both high and low temperatures. They can be used in a wide range of environments, including cryogenic temperatures and elevated heat applications. Types of Monel Flanges (DIN 2543): Weld Neck Flanges (WN): These flanges have a tapered neck, which is welded to the pipe. This provides additional strength and is used in applications that require high pressure or high-temperature resistance. Slip-On Flanges (SO): These flanges slide over the pipe and are welded both inside and outside. They are easy to install and commonly used in medium-pressure systems. Blind Flanges (BL): These flanges are used to seal the end of a piping system. They prevent fluid flow and are typically used in applications where future maintenance or modifications may be required. Socket Weld Flanges (SW): These flanges have a socket in which the pipe is inserted and welded. This type is used for small-bore applications in high-pressure systems. Lap Joint Flanges (LJ): These flanges are used with a lap joint stub end and are ideal for systems that require easy alignment and disassembly. They are often used in applications where frequent maintenance is necessary. Common Monel Grades for DIN 2543 Flanges: Monel 400: Composition: Approximately 63% nickel, 29% copper, with small amounts of iron, manganese, and silicon. Properties: Exceptional resistance to corrosion, especially in seawater and other marine environments. Excellent resistance to acids and alkalines, making it suitable for chemical processing applications. High tensile strength and good mechanical properties at both high and low temperatures. Monel K-500: Composition: Similar to Monel 400, but with additional aluminum and titanium, which provide higher strength and greater resistance to corrosion. Pressure Rating (PN16): PN16 refers to the pressure rating of 16 bar (approximately 232 psi) at 20°C (68°F).

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carbon steel blind flange

DIN 2527 Carbon Steel (C.S.) Blind Flanges are designed to seal the ends of pipes or vessels in industrial piping systems where no further connection is required. These blind flanges are made from carbon steel, which is known for its strength, durability, and cost-effectiveness. The DIN 2527 standard ensures that these flanges meet precise dimensional and mechanical requirements for reliability under various industrial conditions. Material Composition of Carbon Steel (C.S.) Blind Flanges: The material used in DIN 2527 carbon steel blind flanges typically includes carbon steel grades like St 37, St 52, or A105, which are commonly used for pressure-containing parts in piping systems. The general composition of carbon steel includes: Carbon (C): 0.05% to 0.25% – Provides strength and hardness. Manganese (Mn): 0.30% to 0.90% – Enhances toughness and strength. Silicon (Si): 0.10% to 0.60% – Adds strength and hardness. Phosphorus (P): Up to 0.04% – Ensures better toughness and workability. Sulfur (S): Up to 0.05% – Keeps the material ductile and machinable. Iron (Fe): The remainder of the material – Makes up the base composition. These carbon steel grades provide excellent mechanical properties, such as strength, ductility, and weldability, making them suitable for a wide range of applications in moderate temperature and pressure environments. Key Features of DIN 2527 Carbon Steel Blind Flanges: Temperature and Pressure Resistance: Operating Temperature: Carbon steel can withstand temperatures up to 400°C (752°F) without significant degradation. It is ideal for moderate temperature applications. Pressure Tolerance: DIN 2527 carbon steel blind flanges come with pressure ratings such as PN6, PN10, PN16, PN25, and higher, ensuring they can safely handle pressure in piping systems. Corrosion Resistance: Carbon steel is not highly resistant to corrosion, especially in moisture, chlorides, or acidic environments. To enhance the corrosion resistance, these flanges can be galvanized or coated (with zinc or paint), which helps in increasing their durability in mildly corrosive environments. Strength and Durability: Carbon steel offers high strength and good toughness under moderate stress and pressure conditions. It is stronger than mild steel, providing a reliable seal for general industrial use. Dimensional Accuracy and Pressure Class: The DIN 2527 standard ensures precise dimensional accuracy, enabling easy and reliable installation. Carbon steel blind flanges come in different pressure ratings like PN6, PN10, PN16, and PN25, providing flexibility based on the system's pressure requirements. Design and Types of DIN 2527 Carbon Steel Blind Flanges: Standard Blind Flange (Type A): A solid circular flange used for general isolation of pipeline sections where no further connection is needed. Flat-Faced Blind Flange: This flange features a flat sealing surface, making it suitable for low-pressure systems or applications where a tight seal is not required. Raised Face Blind Flange: Has a raised surface for a better seal in medium-to-high-pressure systems, where the flange is bolted to a matching raised face of another flange. Ring-Type Joint (RTJ) Blind Flange: Used in high-pressure systems, this flange has a groove that holds an RTJ gasket, offering a superior seal under high-pressure conditions. Long Weld Neck Blind Flange: Features an extended neck for welding to the pipe, providing additional strength and making it suitable for high-pressure or high-stress applications. Nominal Diameter: Available in a wide range of nominal diameters (e.g., DN10, DN50, DN150, DN600), ensuring compatibility with different pipe sizes and system requirements.

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Boiler Tube Protection Shield / Bend

Ladhani Metal Corporation manufactures, supplies, and exports Boiler Tube Protection Shields and Bends in Stainless Steel and Special Alloy grades. These shields are engineered to protect boiler tubes, especially at bends and high-impact zones, from erosion, corrosion, oxidation, and soot blower damage. Designed as a sacrificial barrier, they extend tube life, minimize maintenance downtime, and ensure reliable performance in power plants, industrial boilers, WHRBs, and HRSGs. Function of Boiler Tube Protection Shield / Bend • Shields boiler tubes at bends and exposed areas against high-velocity flue gas erosion • Reduces damage from abrasive fly ash and soot blower jets • Provides resistance to high-temperature oxidation and corrosion • Extends service life of boiler components under extreme thermal and mechanical stress Available Grades Stainless Steel Grades: • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 Special Alloy Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 Applications • Power generation boilers – reheater, superheater, and economizer tube protection • Waste Heat Recovery Boilers (WHRBs) – erosion and oxidation resistance in flue gas zones • Heat Recovery Steam Generators (HRSGs) – shielding of critical bends and exposed sections • Petrochemical and process heaters – protection under aggressive thermal cycling • Industrial steam plants – durability in corrosive and erosive service Features • High corrosion and oxidation resistance at elevated temperatures • Effective barrier against erosive flue gas streams and ash particles • Precision-engineered design ensures accurate fit on tube bends • Manufactured in stainless steels and special alloys for diverse service conditions • Export-ready in a wide range of sizes, thicknesses, and bend profiles Conclusion Boiler Tube Protection Shields and Bends from Ladhani Metal Corporation are available in a comprehensive range of stainless steel and special alloy grades to suit demanding operating environments. Offering superior erosion and corrosion resistance, these shields ensure long-term boiler efficiency, reduced downtime, and extended tube life in both domestic and international markets. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection#BoilerTubeProtection #BoilerTubeShield #BoilerBendShield #HalfRoundTubeShield #BoilerTubeWearProtection #PowerPlantTubeShield #BoilerTubeErosionShield #BoilerTubeProtectionShield #BoilerTubeSafety #BoilerTubeBendShield #IndustrialBoilerShield #SteamBoilerTubeProtection #HeatExchangerTubeShield #BoilerTubeGuard #BoilerTubeShielding

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90 Degree Bend Tube Shield

The Outer Half Round 90 Degree Bend Tube Shield is fabricated to precisely match the outer arc of 90° tube bends. Its semi-cylindrical form conforms tightly to the external curve, forming a protective barrier that resists abrasive flow and corrosive attack. These shields are typically used in superheaters, reheaters, waste heat recovery boilers (WHRBs), and HRSGs where return bends are most vulnerable. The shields are manufactured from corrosion-resistant stainless steels and heat-resistant alloys, selected based on temperature ratings and media conditions. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Outer Half Round 90 Degree Bend Tube Shields, offering standard and custom-engineered designs for a wide variety of boiler and heat recovery applications. Available Material Grades • Stainless Steels: SS 304, 304L, 310, 310S, 316, 316L, 410, 420, 430 • Heat-Resistant Alloys: 1Cr13, 1Cr18Ni9Ti, Cr25Ni20, 1Cr25Ni20Si2, Cr23Ni13, 1Cr20Ni14Si2, Inconel 600, and more Typical Chemical Composition (example – SS 316) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Used in curved tube regions where the external surface is subjected to thermal wear, ash abrasion, and corrosive gases. Uses • Protection of 90-degree U-bends in boiler and superheater tube banks • Return bend shielding in heat exchangers and WHRBs • Safeguarding curved tubes in process heaters, HRSGs, and refinery systems • Applied in thermal, petrochemical, and chemical plant steam systems • Suitable for power generation and heavy industrial boilers Features • Form-fitting design – Precisely matches outer curvature of U-bends for tight, secure installation • Heat and corrosion resistance – Manufactured from materials designed to withstand extreme thermal and chemical environments • Durable protection – Shields critical bend zones from fly ash erosion, soot-blowing wear, and gas impingement • Reduced maintenance – Prolongs tube life and minimizes unplanned outages due to bend failure • Custom-engineered – Fabricated based on user drawings, coil geometry, and tube specifications • Flexible installation – Can be clamped, welded, or banded with minimal disassembly Applications • steam power boilers – Protects outer bend regions from accelerated erosion and high-velocity flue gases • oil and gas refineries – Used in convection section return bends to enhance tube longevity • WHRB and HRSG installations – Shields bend areas exposed to intense ash loading • fertilizer and chemical processing – Ideal for curved coils in high-temperature, corrosive environments • industrial heaters – Ensures safety and long-term performance of curved tube bundles Conclusion The Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – delivers critical protection to return bends in thermal process systems. Designed for curved tube geometry, these shields reduce erosion risk, extend tube service life, and support the reliability of high-performance boilers, reformers, and heat recovery units. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponent

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures precision-engineered Half Round Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from wear, erosion, scaling, and thermal degradation. These shields are essential in areas where tubes are exposed to high-velocity gas flow, ash impact, or corrosive atmospheres. Their half-round, semi-cylindrical structure allows secure and quick installation on straight tube surfaces without the need for disassembly or major downtime. Half Round Straight Tube Shield The Half Round Straight Tube Shield is designed specifically to protect straight runs of boiler or exchanger tubes in high-temperature, corrosive, and abrasive service environments. These shields act as a barrier between the process medium and the tube surface, reducing the risk of tube thinning, cracking, and premature failure. Fabricated from a variety of stainless steels and heat-resistant alloys, the shields are available in multiple grades to suit varying application demands . Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Half Round Straight Tube Shields, offering customizable shielding solutions for a wide range of thermal process equipment and conditions. Available Material Grades • Stainless Steels: SS 304, 304L, 310, 310S, 316, 316L, 410, 420, 430 • Heat-Resistant Alloys: 1Cr13, 1Cr18Ni9Ti, Cr25Ni20, 1Cr25Ni20Si2, Cr23Ni13, 1Cr20Ni14Si2, Inconel 600, and others Typical Chemical Composition (example – SS 304) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Designed for use in systems where straight tube lengths are exposed to hot, corrosive gases, ash particles, or scaling environments. Uses • Protection of straight boiler tubes in high-temperature zones • Shielding of exchanger tubes in oil refineries and chemical plants • Surface protection in economizers, superheaters, and reheaters • Applied in Waste Heat Recovery Boilers (WHRBs) and HRSGs • Suitable for utility boilers in thermal and captive power plants Features • Corrosion-resistant – Manufactured from stainless steels and alloys suited for chemical and high-heat environments • Thermal stability – Capable of withstanding prolonged exposure to high temperatures without deformation • Wear protection – Prevents tube erosion from fly ash, flue gas, and thermal cycling • Precise fitment – Custom-bent and sized to match tube diameter and length requirements • Easy installation – Can be clamped, welded, or banded with minimal downtime • Custom options – Available in various lengths, wall thicknesses, and alloy choices Applications • thermal power plants – Protects straight tubes from scale buildup and gas impingement • petrochemical refineries – Used in process heaters and tube exchangers to combat high-temperature corrosion • WHRB systems – Applied in exhaust zones to preserve tube integrity • chemical processing units – Offers reliable protection in corrosive steam and flue environments • pulp and paper industry – Shields recovery boiler tubes from ash erosion and chemical attack Conclusion The Half Round Straight Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – provides robust protection for straight tube sections in boilers, heat exchangers, and process heaters. With a range of alloy options and custom-fit configurations, these shields enhance the durability and efficiency of heat transfer systems operating in corrosive, abrasive, or high-thermal-stress environments. For technical guidance, size customization, or pricing, contact Ladhani Metal Corporation.

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect boiler tubes, heat exchanger coils, and superheaters from flue gas erosion, fly ash impact, scaling, and corrosion. These shields are widely used in power plants, industrial boilers, and waste heat recovery units to reduce tube wear, extend service life, and improve operational efficiency. Their half-round, semi-cylindrical design ensures easy installation and a secure fit over curved or straight tubes exposed to abrasive gas flow and thermal cycling. SS 430 Half Round Tube Shield for LTSH Tube The SS 430 Half Round Tube Shield is made from ferritic stainless steel grade 430, which provides good oxidation resistance, moderate corrosion protection, and excellent thermal stability. It is particularly suitable for Low Temperature Superheater (LTSH) applications where boiler tubes operate in moderately corrosive environments and are subject to ash deposition and dry gas erosion. With its high chromium content and low carbon levels, SS 430 offers a cost-effective shielding solution for boiler systems requiring dependable surface protection without the need for high nickel alloys. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 430 Half Round Tube Shields for LTSH applications, providing durable and economical protection in moderately corrosive and thermally demanding environments. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Iron (Fe): Balance Applications: Best suited for low-temperature superheater zones and convection areas where oxidation, thermal exposure, and ash erosion are concerns in boiler and steam systems. Uses • Installed on LTSH tubes to prevent scaling, ash abrasion, and flue gas corrosion • Shields tube surfaces in HRSGs, economizers, and convection zones of WHRBs • Used in industrial and utility boilers operating in dry, oxidizing flue gas environments • Suitable for coal, biomass, or oil-fired systems with moderate corrosion potential • Applied where cost-effective surface protection is required without compromising durability Features • Good oxidation resistance – Maintains integrity under sustained thermal exposure • Cost-effective – Offers a lower-cost alternative to austenitic and molybdenum-bearing steels • Custom-fit design – Precision-fabricated to match tube radius, bend geometry, and length • Easy installation – Can be installed using clamp-on, weld-on, or banding techniques • Reduces tube wear – Protects surfaces from erosion, scaling, and soot buildup • Available in multiple dimensions and thicknesses to match application specifications Applications • thermal power plants – Installed on LTSH tube banks for long-term surface protection • waste heat recovery units – Protects return bends and convection tubes from particulate erosion • steam generation systems – Applied to shield tubes in low-temperature flue zones • industrial boilers – Guards against ash impact in biomass or coal-fired heating systems • process boilers – Enhances durability of heat exchange surfaces in oxidizing environments Conclusion The SS 430 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers reliable and cost-efficient protection for superheater and boiler tubes in low-temperature, oxidizing environments. Its thermal stability and erosion resistance make it ideal for power and industrial systems where long-term durability and low maintenance are essential. For detailed specifications, sizing options, or technical consultation, please contact Ladhani Metal Corporation.

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