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Monel Flanges

DIN 2628 Monel flanges PN 250 are high-performance weld neck flanges engineered in compliance with the DIN 2628 standard. Designed for high-pressure applications up to 250 bar (3625 psi), these flanges are constructed from Monel alloys, known for their exceptional resistance to corrosion, particularly in acidic and saline environments. Monel flanges deliver robust mechanical strength and thermal stability, making them suitable for challenging industrial applications that involve fluctuating temperatures, corrosive substances, and high mechanical stress. Ladhani Metal Corporation is a reliable global manufacturer and exporter of Monel flanges, providing products that meet exacting international standards for quality and performance. Our DIN 2628 PN 250 Monel weld neck flanges are extensively used in chemical processing, marine engineering, desalination systems, and offshore oil and gas installations. Known for superior build quality and long-term durability, these flanges ensure safe and efficient operations in pressure-sensitive systems exposed to harsh service conditions. Pressure Rating: • PN 250 (250 bar / 3625 psi): Suitable for systems requiring high-pressure endurance, secure sealing capabilities, and enhanced structural integrity. Flange Type: • Weld Neck Flanges Characterized by a long tapered hub that minimizes stress at the weld junction. Ideal for high-temperature and high-pressure applications. • Flat Face (FF) Flanges Provides an even surface for gasket compression, ensuring reliable sealing. Well-suited for connections involving cast components or brittle materials. Monel Grades and Composition: Monel 400 (UNS N04400) • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.3% Applications: Offers excellent resistance to seawater, hydrofluoric acid, and alkalis. Commonly used in marine piping, pump shafts, heat exchangers, and chemical processing equipment. Monel K500 (UNS N05500) • Nickel (Ni): ≥ 63.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2.0% • Carbon (C): ≤ 0.25% Applications: Precipitation-hardened alloy providing greater strength and hardness than Monel 400. Suitable for valves, springs, and high-strength fasteners in corrosive environments including marine and chemical processing systems. Applications of DIN 2628 Monel Flanges PN 250: • Marine Engineering Highly resistant to saltwater corrosion, suitable for shipbuilding, subsea pipelines, and desalination plants. • Chemical and Petrochemical Processing Performs well in environments containing strong acids, alkalis, and chlorinated solvents. • Offshore Oil and Gas Used in systems that handle sour gas, brine, and other corrosive fluids. • Power and Energy Ideal for condenser systems and piping exposed to high-pressure steam and corrosive environments. • Pulp and Paper Industry Effective in processes involving sulfur compounds and acidic bleaching agents. Key Features: • Designed in accordance with DIN 2628 specifications • Rated for PN 250 (250 bar / 3625 psi) pressure systems • Weld neck configuration ensures superior mechanical strength and fatigue resistance • Flat face option supports uniform gasket pressure distribution • Available in Monel 400 and Monel K500 grades • Excellent corrosion resistance in marine, chemical, and high-saline environments • High mechanical strength and good thermal performance • Custom dimensions, pressure classes, and surface finishes available on request Conclusion: DIN 2628 Monel Flanges PN 250 from Ladhani Metal Corporation are engineered for high-pressure systems operating in some of the most demanding service environments. With excellent resistance to corrosion, superior mechanical properties, and thermal stability, Monel flanges provide reliable, long-term service in critical applications across marine, chemical, and offshore industries. Contact Ladhani Metal Corporation for detailed product specifications, technical support, or to request a customized quote.

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Inconel Flanges

DIN 2627 Inconel flanges PN 400 are premium-grade blind flanges engineered for ultra-high-pressure applications requiring exceptional corrosion resistance, heat resistance, and mechanical strength. Manufactured in accordance with the DIN 2627 standard, these flanges are designed to seal off the ends of piping systems, especially in extreme environments involving high temperatures, aggressive chemicals, or seawater exposure. The PN 400 rating (400 bar / 5800 psi) ensures performance under intense pressure conditions. Produced using high-performance nickel-based alloys such as Inconel 600, Inconel 625, and Inconel 718, these flanges are used extensively in aerospace, chemical processing, offshore oil and gas, marine, and power generation industries. Ladhani Metal Corporation is a leading global manufacturer and exporter of Inconel flanges, supplying components that conform to international standards for material integrity, pressure containment, and corrosion resistance. Pressure Rating: • PN 400 (400 bar / 5800 psi): Suitable for high-pressure piping systems in critical applications where maximum sealing and durability are essential. Flange Type: • Blind Flanges Solid, non-bored flanges used to isolate piping systems or terminate flow. Ideal for pressure testing, maintenance, and future pipeline expansions. • Flat Face (FF) Flanges Designed with a flat sealing surface for use with full-face gaskets and flat mating components, ensuring even load distribution and effective sealing. Inconel Grades and Composition: Inconel 600 (UNS N06600) • Nickel (Ni): ≥ 72% • Chromium (Cr): 14 – 17% • Iron (Fe): 6 – 10% • Manganese (Mn): ≤ 1% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.15% • Sulfur (S): ≤ 0.015% Applications: Excellent resistance to oxidation, carburization, and chloride-ion stress corrosion cracking. Used in furnace components, heat exchangers, and food processing equipment. Inconel 625 (UNS N06625) • Nickel (Ni): ≥ 58% • Chromium (Cr): 20 – 23% • Molybdenum (Mo): 8 – 10% • Niobium + Tantalum (Nb + Ta): 3.15 – 4.15% • Iron (Fe): ≤ 5% • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 0.5% • Silicon (Si): ≤ 0.5% Applications: Outstanding corrosion and fatigue resistance in seawater and chemical environments. Common in marine, aerospace, and offshore industries. Inconel 718 (UNS N07718) • Nickel (Ni): 50 – 55% • Chromium (Cr): 17 – 21% • Iron (Fe): Balance • Niobium + Tantalum (Nb + Ta): 4.75 – 5.5% • Molybdenum (Mo): 2.8 – 3.3% • Titanium (Ti): 0.65 – 1.15% • Aluminum (Al): 0.2 – 0.8% Applications: High strength and oxidation resistance up to 700°C. Used in jet engines, gas turbines, and high-pressure valves. Applications of DIN 2627 Inconel Flanges PN 400: • Offshore Oil and Gas Platforms Withstands high-pressure, high-salinity, and corrosive environments in subsea pipelines and risers. • Chemical Processing Plants Ideal for systems handling oxidizers, acids, solvents, and reactive compounds at high temperatures and pressures. • Aerospace and Jet Propulsion Used in fuel systems, hydraulic lines, and turbine enclosures where extreme heat and stress are common. • Nuclear and Power Generation Suited for high-pressure reactor lines and heat exchanger systems exposed to radiation, heat, and corrosive media. • Desalination and Seawater Systems Highly resistant to chloride-induced pitting and crevice corrosion. • High-Temperature and Reactive Media Systems Perfect for isolating systems exposed to thermal cycling and chemical attack. Key Features: • Manufactured to DIN 2627 standards • Rated for PN 400 ultra-high-pressure systems • Blind flange design for sealing pipe ends or testing access • Flat face design for even gasket compression and sealing • Available in Inconel 600, 625, and 718 • Excellent resistance to oxidation, acids, chlorides, and high heat • High mechanical strength and fatigue resistance • Used in critical industries including aerospace, marine, oil and gas, and chemical processing • Custom sizes, alloys, pressure ratings, and surface finishes available on request Conclusion: DIN 2627 Inconel Flanges PN 400 from Ladhani Metal Corporation offer exceptional performance and reliability in the most demanding service conditions. Whether your system involves corrosive chemicals, high-pressure steam, or marine exposure, these blind flanges deliver secure sealing, longevity, and safety. Contact Ladhani Metal Corporation for material selection, technical support, or custom solutions tailored to your high-performance application.

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Titanium flanges

DIN 2576 Titanium Flanges PN 10 are premium-quality, slip-on flanges crafted from corrosion-resistant titanium alloys, designed for use in low to medium-pressure piping systems. Produced according to the DIN 2576 standard, these flanges offer exceptional corrosion resistance, lightweight performance, and structural reliability, especially in chemically aggressive and marine environments. The slip-on design allows the flange to slide over the pipe and be welded into place, ensuring proper alignment and mechanical strength across diverse industrial sectors. Ladhani Metal Corporation is a globally recognized manufacturer and exporter of titanium flanges, supplying components that meet stringent international standards for quality, dimension, and performance. DIN 2576 titanium flanges are well-suited for demanding applications where resistance to chlorides, seawater, and strong oxidizers is critical. Pressure Rating: • PN 10 (10 bar / 145 psi): Designed for systems operating under low to moderate pressure, ensuring safe and long-term functionality in fluid, gas, and chemical transport systems. Flange Types: • Slip-On Flanges Designed to slip over the pipe and be welded on both the inside and outside, these flanges provide ease of installation and dependable structural support. • Flat Face (FF) Flanges Used with flat gaskets and flat mating surfaces to ensure proper load distribution and effective sealing, especially when paired with non-metallic or cast components. Titanium Grades and Composition: Titanium Grade 2 (UNS R50400) Composition: • Titanium (Ti): ≥ 98.5% • Iron (Fe), Oxygen (O), Carbon (C), Nitrogen (N), Hydrogen (H): Trace amounts Applications: Commercially pure titanium Grade 2 is known for its excellent corrosion resistance, formability, and weldability. It is widely used in chemical processing, desalination plants, and medical equipment. Titanium Grade 5 (Ti-6Al-4V, UNS R56400) Composition: • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% Applications: Grade 5 titanium offers superior strength and corrosion resistance, making it ideal for high-performance applications such as aerospace systems, offshore platforms, and high-stress piping environments. Applications of DIN 2576 Titanium Flanges: • Chemical and Petrochemical Industries Ideal for systems handling corrosive fluids, acids, and solvents, especially in chlorinated or oxidizing environments. • Desalination and Water Treatment Extensively used in seawater pipelines, brine systems, and high-purity water processing due to titanium’s resistance to chloride attack. • Marine and Offshore Engineering Suitable for shipbuilding, underwater pipelines, and ballast systems where corrosion from saltwater is a major concern. • Aerospace and Defense Used in lightweight, high-strength piping assemblies and fuel systems exposed to extreme environments. • Medical and Pharmaceutical Equipment Preferred for its biocompatibility and corrosion resistance in sterile and hygienic fluid handling systems. • High-Temperature and Reactive Environments Titanium Grade 5 flanges are used in systems exposed to thermal cycling, strong oxidizers, or aggressive chemical media. Key Features: • Manufactured in accordance with DIN 2576 standard • PN 10 pressure rating for moderate pressure systems • Exceptional resistance to corrosion, especially from seawater and chemicals • Available in Titanium Grade 2 and Grade 5 • Slip-on design for easy installation and accurate alignment • Flat face options compatible with specific gaskets and joint types • Lightweight yet mechanically strong • Suitable for marine, aerospace, medical, and chemical processing industries • Custom sizes, face types, and surface finishes available upon request Conclusion: DIN 2576 Titanium Flanges PN 10 from Ladhani Metal Corporation offer an ideal solution for industries requiring high corrosion resistance and durability in low to medium-pressure systems. With options in commercially pure and alloyed titanium, these flanges are engineered to meet the most demanding applications. For technical consultation, custom designs, or ordering information, contact Ladhani Metal Corporation today.

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Stainless Steel Flat Flange

DIN 2576 Stainless Steel Flanges PN 10 are high-quality, slip-on flanges manufactured from corrosion-resistant stainless steel, designed for use in low to medium-pressure piping systems. Produced according to the DIN 2576 standard, these flanges offer reliable sealing, ease of installation, and long-term durability in environments involving water, steam, air, oil, and chemical fluids. The slip-on design allows the flange to slide over the pipe and be welded into place, ensuring accurate alignment and structural integrity in a wide range of industrial applications. Ladhani Metal Corporation is a recognized manufacturer and global exporter of stainless steel flanges, delivering products that meet international quality, dimensional, and performance standards. DIN 2576 flanges provide excellent mechanical strength and corrosion resistance, making them ideal for use in chemical plants, water treatment systems, and general process industries. Pressure Rating: • PN 10 (10 bar / 145 psi): Designed for systems operating under low to moderate pressure, offering dependable performance in industrial fluid and gas transport. Flange Types: • Slip-On Flanges Designed to slip over the pipe and be welded on both the inside and outside, these flanges provide easy installation and solid structural support. • Flat Face (FF) Flanges Used with flat gaskets and flat mating surfaces to ensure even gasket compression and proper load distribution, especially when joining with non-metallic components or cast iron. Stainless Steel Grades and Composition: Stainless Steel 304 (UNS S30400) Composition: • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Carbon (C): ≤ 0.08% • Manganese (Mn), Silicon (Si), Phosphorus (P), Sulfur (S): Trace amounts • Iron (Fe): Balance Applications: 304 stainless steel offers good corrosion resistance, formability, and weldability, making it suitable for applications in food processing, water piping, and light chemical handling. Stainless Steel 316 (UNS S31600) Composition: • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Carbon (C): ≤ 0.08% • Iron (Fe): Balance Applications: 316 stainless steel is ideal for more aggressive environments, offering superior resistance to chlorides, acids, and marine exposure. Common applications include chemical plants, pharmaceutical systems, and marine piping. Stainless Steel 321 (UNS S32100) Composition: • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5x(C) minimum • Carbon (C): ≤ 0.08% • Iron (Fe): Balance Applications: 321 stainless steel is stabilized with titanium to resist intergranular corrosion after welding. It is commonly used in high-temperature applications such as exhaust systems, heat exchangers, furnace parts, and thermal fluid piping in the chemical and petrochemical industries. Applications of DIN 2576 Stainless Steel Flanges: • Chemical and Petrochemical Industries Used in piping systems that handle corrosive chemicals, acids, and solvents, ensuring safe and long-lasting operation. • Water Treatment and Distribution Widely used in pipelines for potable water, wastewater, and desalination plants due to their corrosion resistance and hygienic properties. • Food and Beverage Processing Ideal for sanitary fluid handling systems, where stainless steel ensures contamination-free and easy-to-clean connections. • Marine and Offshore Applications Suitable for piping exposed to seawater and atmospheric corrosion, especially in deck and ballast systems. • General Industrial Use Used in heating systems, compressed air lines, fire protection networks, and process piping. • High-Temperature Services Grade 321 stainless steel is preferred in applications involving thermal cycling and continuous elevated temperatures, such as refinery piping and power plant components. Key Features: • Manufactured according to DIN 2576 standard • PN 10 pressure rating for low to medium-pressure systems • Excellent corrosion resistance and mechanical strength • Available in stainless steel 304, 316, 321, and other grades • Slip-on design ensures easy welding and alignment • Flat face options available for specific gasket and joint requirements • Suitable for chemical, marine, thermal, and general industrial applications • Available in customized sizes, face types, and surface finishes Conclusion: DIN 2576 Stainless Steel Flanges PN 10 from Ladhani Metal Corporation provide reliable, corrosion-resistant performance for a wide range of industrial systems operating under moderate pressure. For technical support, material selection, or custom orders, contact Ladhani Metal Corporation today. 📞 Contact Ladhani Metal Corporation Website: https://www.ladhanimetal.in/ https://www.ladhanimetal.com/ Email: info@ladhanimetals.com Request a Quote: Custom dimensions, materials, and finishes available upon request.

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers 1Cr20Ni14Si2 Boiler Half Round Tube Shields engineered for superior tube protection in high-temperature and corrosive boiler environments. Manufactured from a heat-resistant austenitic stainless steel alloy with high chromium, nickel, and silicon content, 1Cr20Ni14Si2 provides exceptional resistance to oxidation, carburization, and scaling. These shields are accurately formed into a half-round profile to fit securely over straight sections of boiler tubes. They act as a durable protective barrier against high-velocity flue gases, soot blower impact, and particulate erosion, significantly increasing tube service life and reducing unscheduled maintenance. Ladhani Metal Corporation manufactures, supplies, and exports 1Cr20Ni14Si2 Boiler Half Round Tube Shields in various sizes, lengths, and thicknesses to meet the exact specifications of clients across domestic and international markets. 1Cr20Ni14Si2 Grade Chemical Composition – Heat Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.00 – 2.00% • Chromium (Cr): 19.00 – 21.00% • Nickel (Ni): 13.00 – 15.00% • Iron (Fe): Balance Uses • Shields straight boiler tubes in superheater and reheater sections • Protects against oxidation, scaling, and abrasive flue gas erosion • Suitable for applications requiring excellent high-temperature stability • Extends operational life of boiler tubes in severe service conditions Features • High chromium-nickel-silicon alloy – Ensures outstanding oxidation and scaling resistance • Excellent thermal stability – Maintains mechanical strength at elevated temperatures • Precision half-round profile – Guarantees accurate and secure tube coverage • Long-lasting protection – Withstands high-temperature flue gas environments • Flexible installation – Compatible with welding, clamping, or banding methods • Export quality – Manufactured to meet global standards for durability and performance Applications • Power generation plants – Protects tubes in superheater and reheater assemblies • Petrochemical refineries – Resists carburization and oxidation in furnace atmospheres • Waste heat recovery boilers – Guards tubes in high-temperature gas flow zones • Cement and metallurgy industries – Provides protection in abrasive and thermal cycling environments Conclusion The 1Cr20Ni14Si2 Boiler Half Round Tube Shield from Ladhani Metal Corporation is specifically designed for extreme temperature and corrosive boiler environments. Its high chromium, nickel, and silicon composition delivers unmatched oxidation resistance and mechanical stability, ensuring long-lasting protection for critical boiler components. Available in customized sizes for both domestic and international supply, these shields provide dependable and efficient boiler tube safeguarding. For detailed specifications and global export services, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr20Ni14Si2 U Type Half Round Tube Shield The 1Cr20Ni14Si2 U Type Half Round Tube Shield is manufactured from a high-temperature austenitic stainless steel alloy designed for demanding thermal environments. Composed primarily of chromium and nickel with enhanced silicon content, this alloy provides outstanding resistance to oxidation, scaling, carburization, and thermal fatigue. It is particularly effective in shielding U-bend tube sections within boilers, reformers, and heat recovery systems where prolonged exposure to high heat and reactive gases can degrade performance. The U-type configuration ensures full coverage of the inner and outer arcs of curved tubes, delivering comprehensive protection against mechanical and thermal damage. • Outer U Type Half Round Tube Shield – Protects the outer curvature of U-bends from high-temperature flue gas erosion, slag deposits, and oxidizing environments. • Inner U Type Half Round Tube Shield – Shields the inner bend arc from thermal stress cracking, scale formation, and turbulence-induced wear. Ladhani Metal Corporation provides 1Cr20Ni14Si2 U Type Half Round Tube Shields for industries requiring reliable, long-term protection in aggressive high-temperature service conditions. Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Ideal for continuous and cyclic high-temperature systems where resistance to oxidation, thermal fatigue, and carburization is critical. Uses • Protection of U-bend tubes in superheaters and reheaters in power generation systems • Shielding of return bends in waste heat recovery boilers and HRSGs operating under high flue gas flow • Coverage for curved tube sections in reformers, cracking furnaces, and thermal oxidizers • Safeguarding tube bends in heat exchangers, condensers, and process gas heating systems • Applicable in chemical, metallurgical, and energy industries where extreme thermal cycling and gas exposure occur Features • Excellent oxidation resistance – Chromium and silicon-rich composition provides strong protection against scaling in high-temperature, oxidizing atmospheres. • Superior thermal fatigue performance – Maintains mechanical strength and dimensional stability under rapid temperature fluctuations. • Dual-arc shielding – Available in inner and outer U-type configurations for total protection of return bends in heat exchanger systems. • Precision engineered – Manufactured to match tube diameter and bend radius, ensuring tight, secure installation without vibration or misalignment. • Easy to install – Can be quickly mounted using banding, clamps, or tack welds without the need to disassemble tube bundles. • Long service life – Designed for demanding environments, reducing maintenance frequency and enhancing overall system efficiency. Applications • thermal power plants – Installed in U-bends of superheaters and reheaters to prevent heat-induced scaling, erosion, and fatigue cracking. Improves reliability and heat transfer efficiency. • petrochemical and refinery units – Used in process heaters, reformers, and thermal units where high-temperature gas exposure is constant. Provides stable, long-term protection. • waste heat recovery units – Shields U-shaped tubes in WHRBs and HRSGs from slag deposits, oxidizing gases, and temperature cycling stress. • chemical industries – Ideal for ammonia synthesis, methanol production, and gas reforming systems exposed to thermal shock and oxidizing media. • metal and glass manufacturing – Protects curved tubes in furnaces and preheaters exposed to abrasive and high-heat environments. Conclusion The 1Cr20Ni14Si2 U Type Half Round Tube Shield by Ladhani Metal Corporation is a high-performance solution for protecting U-bend tube sections in the most demanding thermal and chemical environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this shield is ideal for use in power plants, refineries, chemical processing units, and high-temperature industrial systems. Designed for precision fit and easy installation, it provides dependable, long-lasting protection that reduces maintenance and extends equipment service life. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr18Ni9Ti U Type Half Round Tube Shield The 1Cr18Ni9Ti U Type Half Round Tube Shield is specifically designed for protection of U-bend tube sections in high-temperature heat exchangers, boilers, and superheaters. Manufactured from 1Cr18Ni9Ti, a titanium-stabilized austenitic stainless steel equivalent to AISI 321, this shield delivers excellent resistance to intergranular corrosion, high-temperature oxidation, and thermal fatigue. The titanium addition prevents chromium carbide precipitation during welding or long-term heat exposure, making it ideal for use in welded structures subjected to continuous heating cycles. • Outer U Type Half Round Tube Shield – Provides robust protection to the outer curve of U-bends against hot gas erosion, flame impingement, and scaling. • Inner U Type Half Round Tube Shield – Safeguards the inner arc of the bend from localized wear, slag buildup, and thermal degradation. Ladhani Metal Corporation manufactures and exports 1Cr18Ni9Ti U Type Half Round Tube Shields to industries requiring high-performance shielding in aggressive thermal and chemical service environments, particularly where welding is involved. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Applications: Suitable for high-temperature environments where welded tube systems are exposed to flue gases, thermal cycling, and corrosive atmospheres. Uses • Protection of U-bend tubes in reheaters and superheaters in thermal power plants • Shielding tube bends in waste heat recovery boilers and steam reformers • Coverage for curved tubes in high-temperature chemical process equipment • Guarding return bends in condensers and evaporators subject to scaling and oxidation • Ideal for systems requiring welded tube shields with resistance to intergranular corrosion Features • Titanium stabilization – Prevents sensitization and intergranular corrosion in welded or heat-affected zones, ensuring long-term structural reliability. • Excellent high-temperature resistance – Performs reliably under continuous thermal exposure, resisting scaling and surface degradation. • Complete bend protection – Available in both inner and outer U-type configurations for full shielding of curved tube areas. • Tight fit and customization – Manufactured to precise dimensions matching tube radius and diameter for secure, stable installation. • Easy to mount – Designed for hassle-free installation using clamps, tack welding, or banding without requiring tube removal. • Versatile performance – Suitable for oxidizing and mildly corrosive environments involving high heat and mechanical stress. Applications • thermal power stations – Protects U-bend tubes in critical heat transfer sections against heat-induced wear and gas corrosion. Enhances operational lifespan and safety. • petrochemical and refinery plants – Used in process heaters, reformers, and exchangers exposed to flue gases and thermal cycling. Maintains performance under continuous operation. • waste heat recovery systems – Shields curved tubes from erosion and scaling in gas recovery units and economizers. Improves durability in high-velocity environments. • chemical industries – Applied to tube bends in reactors, steam heaters, and evaporators where corrosion and temperature resistance are essential. • boiler systems and HRSGs – Provides reliable protection against fatigue, oxidation, and slag accumulation in high-temperature return bends. Conclusion The 1Cr18Ni9Ti U Type Half Round Tube Shield from Ladhani Metal Corporation is an advanced solution for protecting U-bend tube sections in thermally aggressive and welded environments. Its titanium-stabilized composition offers superior resistance to intergranular corrosion, oxidation, and thermal stress. Custom-engineered for precision fit and available in dual-sided configurations, this tube shield enhances system reliability and reduces maintenance needs in power, chemical, and industrial heating systems. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective components designed to safeguard boiler and heat exchanger tubes from thermal fatigue, oxidation, and mechanical erosion. These shields improve system reliability and extend tube service life in harsh industrial environments. The half-round form enables simple installation and effective protection of exposed tube surfaces. SS 310 U Type Half Round Tube Shield The SS 310 U Type Half Round Tube Shield is a high-temperature protective sleeve designed to cover U-bend and straight sections of tubes in boilers, superheaters, and heat exchangers. Made from stainless steel grade 310, it offers outstanding resistance to oxidation, carburization, and thermal stress at elevated temperatures. The U-type design ensures complete protection of return bends, where tube degradation is most common. Available in both inner and outer U configurations, these shields are custom-bent to match tube radius and diameter. • Outer U Type Half Round Tube Shield – Protects the external arc of the U-bend from radiant heat, slag buildup, and erosion. • Inner U Type Half Round Tube Shield – Shields the internal curve of the bend from gas turbulence, scaling, and corrosion. Ladhani Metal Corporation is a leading manufacturer and exporter of SS 310 U Type Half Round Tube Shields, offering durable and tailored solutions for global heat transfer systems. Chemical Composition of SS 310 – High Temperature Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Preferred in high-temperature operations where oxidation resistance, heat stability, and carburization resistance are essential. Uses • U-bend protection in superheater and reheater coils • Shielding curved tubes in furnace coils and process heat exchangers • Prevention of high-temperature erosion in WHRB and HRSG systems • Surface protection in reformers and chemical reactors • Safeguarding heat transfer tubes in incinerators and kilns Features • Made from high-quality SS 310, the shield offers superior resistance to oxidation, scaling, and high-temperature corrosion, making it suitable for continuous exposure up to 1100°C. • The inner and outer U-type configurations provide complete protection for both sides of curved tube bends, ensuring uniform shielding in the most erosion-prone areas. • Precision-formed to match the tube’s bend radius and diameter, ensuring a tight, vibration-free fit that enhances durability and minimizes tube wall exposure. • Retains mechanical strength and dimensional stability under cyclic thermal loading, preventing deformation, cracking, or failure in high-heat environments. • Offered in various finishes such as pickled, passivated, or bright annealed to suit different service conditions and enhance surface corrosion resistance. • Easily installed using welding, clamping, or banding methods without requiring tube removal, enabling quick field installation and minimal system downtime. • Fully customizable in terms of thickness, length, and radius, allowing seamless integration with existing boiler, furnace, or heat exchanger systems. Applications • thermal power plants – Protects U-bend coils in superheaters and reheaters. Resists scale formation and creep at high flue gas temperatures. • petrochemical refineries – Shields curved exchanger tubes in reformers and heaters. Maintains integrity under carburizing and oxidizing atmospheres. • waste heat recovery systems (WHRBs) – Guards return bends against ash and slag attack. Enhances tube durability in high-flow, abrasive environments. • chemical and fertilizer plants – Used in U-tube reactors and ammonia converters. Prevents corrosion and surface damage under cyclic thermal loads. • HRSGs and boilers – Applied to curved tube sections in heat recovery units. Ensures stability under rapid heating and cooling cycles. Conclusion The SS 310 U Type Half Round Tube Shield by Ladhani Metal Corporation offers superior protection for curved tube sections operating in high-temperature and corrosive service conditions. Its exceptional resistance to oxidation and carburization makes it ideal for thermal, chemical, and energy-intensive industries. Manufactured with precision, these shields are available in custom sizes and finishes, ensuring a tight fit and long-term durability. For reliable and cost-effective tube protection, Ladhani Metal Corporation provides trusted solutions tailored to your operational demands. For design assistance, material selection, or quotation inquiries, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are expertly engineered components designed to extend the life of boiler and heat exchanger tubes by protecting them against high-temperature oxidation, flue gas erosion, and mechanical damage. These shields are essential in power generation, petrochemical, and process industries where tube integrity is critical for system reliability and operational safety. 1Cr18Ni9Ti Half Round Tube Shield The 1Cr18Ni9Ti Half Round Tube Shield is a semi-cylindrical protective cover manufactured from titanium-stabilized stainless steel grade 1Cr18Ni9Ti. This material is equivalent to AISI 321 and is known for its excellent resistance to intergranular corrosion, especially after welding or prolonged high-temperature exposure. The addition of titanium in the alloy stabilizes the microstructure and prevents chromium carbide precipitation, making it ideal for thermal systems operating between 400°C and 900°C. The shield’s half-round design allows for quick and secure installation over existing tubes, providing durable protection in aggressive industrial environments. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Uses • Boiler Tube Protection – Guards tubes from high-temperature scaling and corrosion in superheater and reheater sections exposed to combustion gases. • Heat Exchanger Tubing – Reduces risk of thermal fatigue and corrosion in steam or process exchangers operating in elevated temperature zones. • Furnace Tube Shielding – Ideal for protecting radiant and convection zone tubes from oxidation and mechanical wear in refinery and chemical furnaces. • Petrochemical Piping – Prevents tube degradation in reformers, heaters, and gas coolers exposed to carburizing and oxidizing atmospheres. • Power Plant Steam Systems – Shields tubing in HRSGs and utility boilers operating under high-temperature and fluctuating load conditions. Features • Excellent Intergranular Corrosion Resistance – Titanium addition prevents carbide precipitation, making the shield ideal for welded and heat-cycled environments. • High-Temperature Stability – Performs effectively up to 850°C with consistent mechanical strength and oxidation resistance. • Austenitic Structure – Offers good ductility, toughness, and resistance to thermal shock and creep deformation. • Half-Round Precision Fit – Custom-formed to match tube diameters, ensuring tight coverage and easy field installation with clamps or welds. • Corrosion Protection – Withstands acidic flue gases, steam condensates, and other corrosive industrial byproducts. • Finishing Options – Supplied in bright annealed, pickled, or passivated finishes to suit operational and aesthetic needs. • Custom Dimensions – Available in various wall thicknesses, lengths, and diameters to suit different system designs and operating conditions. Applications • Thermal and Nuclear Power Plants – Protects boiler and superheater tubes from high-temperature stress and oxidation in base-load and cyclic operations. • Oil Refineries – Applied in fired heaters and reformers where tube protection from scale and corrosion is essential for system longevity. • Chemical Process Plants – Guards steam and fluid tubes in reactors and exchangers handling acidic or oxidizing media at high heat. • Fertilizer Industry – Shields ammonia converter and steam reforming tubes subjected to repeated thermal cycling. • Waste-to-Energy and Biomass Plants – Prevents erosion and degradation of tubes in flue gas zones with corrosive combustion byproducts. • Heat Recovery Steam Generators – Used in combined-cycle plants to extend the life of high-temperature steam tubing systems. Conclusion The 1Cr18Ni9Ti Half Round Tube Shield by Ladhani Metal Corporation is a superior-grade solution for tube protection in high-temperature, high-pressure, and corrosive industrial environments. Its titanium-stabilized austenitic structure offers outstanding resistance to intergranular corrosion, making it especially effective in welded applications and thermal systems exposed to fluctuating service conditions. Engineered for durability and precision, these shields help reduce maintenance costs, prevent tube failures, and ensure continuous, efficient system performance. With customizable sizes, expert fabrication, and reliable material traceability, Ladhani Metal Corporation is a trusted partner for advanced tube shielding solutions. For technical consultation, application support, or quotation requests, please contact Ladhani Metal Corporation.

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