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Titanium flanges

DIN 2632 titanium flanges PN 10 are precision-fabricated weld neck flanges produced according to the DIN 2632 standard. These flanges are designed for medium-pressure applications up to 10 bar (145 psi), offering excellent corrosion resistance, strength, and durability in highly demanding industrial environments. Manufactured from high-grade titanium alloys, they provide outstanding performance in aggressive chemical, marine, and high-temperature settings where conventional materials may fail. Ladhani Metal Corporation is a trusted global manufacturer and supplier of titanium flanges, known for its consistent quality and engineering precision. Each flange is rigorously tested to ensure compliance with applicable industrial standards and environmental regulations. Pressure Rating: • PN 10 (10 bar / 145 psi): Suitable for medium-pressure pipeline systems requiring superior corrosion resistance and mechanical integrity. Flange Type: • Weld Neck Flanges Designed with a long tapered hub to ensure strong pipe alignment and reduce stress concentration at the flange base. This design supports smooth flow transitions and enhances joint strength. • Flat Face (FF) Flanges Flat face design promotes even gasket compression and is preferred for use with cast components or soft gasket materials. Titanium Grades and Composition: Grade 2 (Commercially Pure Titanium) • Titanium (Ti): ≥ 99.2% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Iron (Fe): ≤ 0.30% • Hydrogen (H): ≤ 0.015% Applications: Known for excellent corrosion resistance and good mechanical properties, Grade 2 titanium is commonly used in chemical processing, water treatment, and marine applications where corrosion resistance is critical. Grade 5 (Ti-6Al-4V Alloy) • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.20% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.05% Applications: Grade 5 offers superior strength and excellent corrosion resistance, widely used in aerospace, marine, and high-performance chemical environments requiring higher mechanical properties. Applications of DIN 2632 Titanium Flanges PN 10: • Chemical and Petrochemical Industry Used in piping systems transporting aggressive acids, alkalis, and oxidizing substances. • Marine and Offshore Ideal for seawater piping, shipbuilding, and offshore platforms requiring corrosion-resistant materials. • Water Treatment and Desalination Applied in high-purity water systems and desalination plants operating at moderate pressures. • Aerospace and Power Generation Used in environments exposed to high temperatures and corrosive atmospheres. Key Features: • Compliant with DIN 2632 standards • PN 10 pressure rating for medium-pressure service • Weld neck design for robust pipe-flange connection • Available in Grade 2 and Grade 5 titanium alloys for tailored performance • Flat face option for even gasket contact • Lightweight with high strength-to-weight ratio • Suitable for harsh chemical and marine environments • Custom sizes, finishes, and titanium grades available upon request Conclusion: DIN 2632 Titanium Flanges PN 10 from Ladhani Metal Corporation offer a reliable and durable solution for medium-pressure applications demanding exceptional corrosion resistance and mechanical performance. Made from premium titanium alloys such as Grade 2 and Grade 5, these flanges are ideal for chemical, marine, desalination, aerospace, and power generation sectors. For custom dimensions, technical consultation, or pricing information, contact Ladhani Metal Corporation today.

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Monel Flanges

DIN 2627 Monel flanges PN 400 are high-performance blind flanges crafted for ultra-high-pressure systems where superior corrosion resistance, durability, and structural integrity are critical. Compliant with the DIN 2627 standard, these flanges are specifically designed to close off the ends of pipelines in extreme service environments, including highly corrosive marine atmospheres, acidic and alkaline chemical processes, and high-temperature applications. With a PN 400 rating (400 bar / 5800 psi), these flanges ensure leak-free operation under intense pressure and challenging conditions. Made from Monel alloys—primarily Monel 400 and Monel K500—these flanges are widely utilized in offshore oil rigs, naval applications, chemical processing, and power generation systems. Ladhani Metal Corporation is a global leader in manufacturing and exporting DIN-standard Monel flanges, ensuring compliance with international requirements for pressure containment, corrosion resistance, and metallurgical consistency. Pressure Rating: • PN 400 (400 bar / 5800 psi): Engineered for extremely high-pressure piping systems in critical and hazardous service environments where reliable sealing is essential. Flange Type: • Blind Flanges Solid, non-bored flanges used to seal piping systems or terminate flow paths. Ideal for pressure testing, system isolation, and future expansion. • Flat Face (FF) Flanges Designed with a flat sealing surface for use with full-face gaskets and flat mating components. Ensures uniform load distribution and optimal sealing performance. Monel Grades and Composition: Monel 400 (UNS N04400) • Nickel (Ni): ≥ 63% • Copper (Cu): 28 – 34% • Iron (Fe): ≤ 2.5% • Manganese (Mn): ≤ 2% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.3% Applications: Outstanding resistance to seawater, hydrofluoric acid, alkalis, and other corrosive media. Widely used in marine equipment, chemical processing, and heat exchangers. Monel K500 (UNS N05500) • Nickel (Ni): ≥ 63% • Copper (Cu): 27 – 33% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2% • Carbon (C): ≤ 0.25% Applications: Combines the corrosion resistance of Monel 400 with enhanced strength and hardness. Suitable for high-stress components like shafts, valve parts, and pump systems in corrosive environments. Applications of DIN 2627 Monel Flanges PN 400: • Offshore Oil and Gas Platforms Ideal for subsea systems exposed to high salinity, pressure, and corrosive gases such as hydrogen sulfide. • Marine and Shipbuilding Preferred in piping systems, ballast lines, and propulsion equipment exposed to seawater and biofouling agents. • Chemical and Petrochemical Plants Used in process systems handling caustic solutions, hydrofluoric acid, and strong alkalis at elevated pressures. • Heat Exchangers and Condensers Excellent thermal conductivity and corrosion resistance make Monel suitable for harsh thermal cycling conditions. • Nuclear and Power Generation Resilient in high-radiation and chemical-laden environments found in cooling systems and high-pressure steam lines. • Aerospace and Defense Used in fuel and hydraulic lines where strength and resistance to high-pressure corrosive media are critical. Key Features: • Manufactured according to DIN 2627 standards • Rated for PN 400 high-pressure operations • Blind flange design ensures reliable sealing and flow isolation • Flat face configuration for full-face gasket compatibility • Available in Monel 400 and Monel K500 grades • Exceptional resistance to corrosion by seawater, acids, and alkalis • High strength and durability in extreme service environments • Widely used in marine, chemical, nuclear, oil and gas, and aerospace industries • Custom configurations, sizes, and material options available on request Conclusion: DIN 2627 Monel Flanges PN 400 from Ladhani Metal Corporation are engineered for mission-critical applications where long-term durability, corrosion resistance, and high-pressure performance are mandatory. Whether you need protection against seawater, alkalis, or aggressive process chemicals, these flanges provide robust, leak-free service in the harshest operating environments. Contact Ladhani Metal Corporation for expert guidance, custom engineering, and dependable supply of Monel flange solutions tailored to your specific needs

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Titanium flanges

DIN 2576 Titanium Flanges PN 10 are premium-quality, slip-on flanges crafted from corrosion-resistant titanium alloys, designed for use in low to medium-pressure piping systems. Produced according to the DIN 2576 standard, these flanges offer exceptional corrosion resistance, lightweight performance, and structural reliability, especially in chemically aggressive and marine environments. The slip-on design allows the flange to slide over the pipe and be welded into place, ensuring proper alignment and mechanical strength across diverse industrial sectors. Ladhani Metal Corporation is a globally recognized manufacturer and exporter of titanium flanges, supplying components that meet stringent international standards for quality, dimension, and performance. DIN 2576 titanium flanges are well-suited for demanding applications where resistance to chlorides, seawater, and strong oxidizers is critical. Pressure Rating: • PN 10 (10 bar / 145 psi): Designed for systems operating under low to moderate pressure, ensuring safe and long-term functionality in fluid, gas, and chemical transport systems. Flange Types: • Slip-On Flanges Designed to slip over the pipe and be welded on both the inside and outside, these flanges provide ease of installation and dependable structural support. • Flat Face (FF) Flanges Used with flat gaskets and flat mating surfaces to ensure proper load distribution and effective sealing, especially when paired with non-metallic or cast components. Titanium Grades and Composition: Titanium Grade 2 (UNS R50400) Composition: • Titanium (Ti): ≥ 98.5% • Iron (Fe), Oxygen (O), Carbon (C), Nitrogen (N), Hydrogen (H): Trace amounts Applications: Commercially pure titanium Grade 2 is known for its excellent corrosion resistance, formability, and weldability. It is widely used in chemical processing, desalination plants, and medical equipment. Titanium Grade 5 (Ti-6Al-4V, UNS R56400) Composition: • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% Applications: Grade 5 titanium offers superior strength and corrosion resistance, making it ideal for high-performance applications such as aerospace systems, offshore platforms, and high-stress piping environments. Applications of DIN 2576 Titanium Flanges: • Chemical and Petrochemical Industries Ideal for systems handling corrosive fluids, acids, and solvents, especially in chlorinated or oxidizing environments. • Desalination and Water Treatment Extensively used in seawater pipelines, brine systems, and high-purity water processing due to titanium’s resistance to chloride attack. • Marine and Offshore Engineering Suitable for shipbuilding, underwater pipelines, and ballast systems where corrosion from saltwater is a major concern. • Aerospace and Defense Used in lightweight, high-strength piping assemblies and fuel systems exposed to extreme environments. • Medical and Pharmaceutical Equipment Preferred for its biocompatibility and corrosion resistance in sterile and hygienic fluid handling systems. • High-Temperature and Reactive Environments Titanium Grade 5 flanges are used in systems exposed to thermal cycling, strong oxidizers, or aggressive chemical media. Key Features: • Manufactured in accordance with DIN 2576 standard • PN 10 pressure rating for moderate pressure systems • Exceptional resistance to corrosion, especially from seawater and chemicals • Available in Titanium Grade 2 and Grade 5 • Slip-on design for easy installation and accurate alignment • Flat face options compatible with specific gaskets and joint types • Lightweight yet mechanically strong • Suitable for marine, aerospace, medical, and chemical processing industries • Custom sizes, face types, and surface finishes available upon request Conclusion: DIN 2576 Titanium Flanges PN 10 from Ladhani Metal Corporation offer an ideal solution for industries requiring high corrosion resistance and durability in low to medium-pressure systems. With options in commercially pure and alloyed titanium, these flanges are engineered to meet the most demanding applications. For technical consultation, custom designs, or ordering information, contact Ladhani Metal Corporation today.

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Monel Flanges

DIN 2573 Monel Flanges PN 6 are premium-quality, low-pressure plate flanges crafted from Monel alloys, specifically engineered for systems that operate in highly corrosive and aggressive environments. Manufactured in accordance with DIN 2573 standards, these flanges offer excellent resistance to seawater, acids, and high-temperature conditions, making them an ideal choice for industries such as marine engineering, chemical processing, oil and gas, and power generation. The exceptional properties of Monel alloys ensure durability and reliability in applications requiring strong resistance to pitting, crevice corrosion, and stress corrosion cracking. Ladhani Metal Corporation is a trusted manufacturer and global supplier of Monel alloy flanges, delivering high-quality products that meet rigorous international standards. The DIN 2573 flange design ensures easy installation and provides a secure, leak-free connection, even in low-pressure, harsh environments. Pressure Rating: • PN 6 (6 bar / 87 psi): Designed for low-pressure applications in corrosive and high-temperature environments where Monel’s strength and resistance to corrosion are critical for long-term performance. Flange Types: • Plate Flanges Flat flanges ideal for bolted connections in piping systems where gasket sealing is required, providing secure, leak-free operation in low-pressure systems. • Flat Face (FF) Flanges Used with flat gaskets and mating surfaces, ensuring uniform contact and load distribution, particularly when joining with non-metallic components or cast iron systems. • Slip-On Flanges These flanges slip over the pipe, providing easy alignment and easy-to-weld connections, ideal for low-pressure applications with moderate pressure fluctuations. • Custom-Machined Flanges Tailored to meet specific dimensional and material requirements, available in various sizes, grades, and face finishes to suit the needs of custom applications. Monel Grades and Composition: Monel 400 (UNS N04400) Composition: • Nickel (Ni): 63.0 – 70.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn), Silicon (Si), Carbon (C): Trace amounts Applications: Monel 400 is widely used in marine environments, chemical processing, and heat exchangers, where it is subjected to both high temperatures and exposure to saltwater or acids. Its superior resistance to corrosion and oxidation makes it a preferred material in demanding applications like pumps, valves, and marine piping systems. Monel K-500 (UNS N05500) Composition: • Nickel (Ni): 63.0 – 70.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.2% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2.5% Applications: Monel K-500 offers higher strength and hardness compared to Monel 400, making it suitable for applications in oil and gas extraction, marine industries, and aerospace systems, where both corrosion resistance and high mechanical properties are required. Applications of DIN 2573 Monel Flanges: • Chemical and Petrochemical Plants: Monel flanges are ideal for use in chemical reactors, exchangers, and pipelines handling aggressive chemicals like sulfuric acid, hydrochloric acid, and caustics. • Marine and Offshore Engineering: Highly resistant to seawater corrosion, Monel flanges are used extensively in marine piping systems, offshore oil rigs, and shipbuilding applications where exposure to saltwater and harsh weather conditions is frequent. • Oil and Gas Industry: Monel flanges are often used in production platforms, refineries, and pipelines exposed to brine and acidic substances, offering both strength and resistance to corrosion under high-stress conditions. • Power Generation: Used in systems handling high-temperature steam and corrosive environments, Monel flanges provide reliable service for high-performance power plant components. • Desalination and Water Treatment: With their corrosion resistance to saline environments, Monel flanges are also ideal for seawater desalination plants and water treatment facilities. Key Features: • Manufactured according to DIN 2573 standards • Rated for PN 6 low-pressure systems, with exceptional resistance to corrosion • Outstanding performance in highly corrosive, high-temperature environments • Available in Monel 400, Monel K-500, and other Monel alloys • High strength-to-weight ratio for reliable long-term performance • Suitable for marine, offshore, chemical, and power generation applications • Available with custom drilling, surface finishes, and flange faces Conclusion: DIN 2573 Monel Flanges PN 6 from Ladhani Metal Corporation provide unmatched durability, corrosion resistance, and performance in low-pressure applications exposed to challenging chemical, thermal, and environmental conditions. For custom dimensions, material selections, or technical support, contact Ladhani Metal Corporation today.

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Super Duplex Flanges

DIN 2566 super duplex flanges PN 16 are engineered for superior mechanical strength and excellent corrosion resistance in medium-pressure threaded piping systems. These flanges are manufactured in accordance with DIN 2566 standards and are designed for use in harsh environments where conventional stainless steel flanges may not perform reliably. With a threaded, non-welded design, they are ideal for systems that require ease of installation and frequent maintenance access. Ladhani Metal Corporation is a reputed manufacturer and exporter of super duplex stainless steel flanges, offering high-performance products with excellent dimensional accuracy, strength, and resistance to pitting, crevice corrosion, and stress corrosion cracking. These flanges are well-suited for demanding industries such as oil and gas, desalination, chemical processing, and offshore engineering. Flange Types: • Threaded (Screwed) Flanges: Quick and easy to install without welding; ideal for systems that require regular disassembly or adjustments. • Raised Face (RF) Flanges: Enhances gasket compression by focusing pressure on a smaller surface area for improved sealing. • Flat Face (FF) Flanges: Used in systems with flat-sealing surfaces, especially in low-pressure or brittle material connections. • Forged Threaded Flanges: Manufactured through precision forging to achieve superior strength, tight tolerances, and impact resistance. • Custom-Machined Flanges: Available in custom sizes, pressure ratings, and face types as per project specifications. Available Super Duplex Grade and Composition: 1. Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Carbon (C): ≤ 0.030% • Manganese (Mn): ≤ 1.2% • Silicon (Si): ≤ 0.80% Applications: Super Duplex 2507 is used in highly corrosive environments where strength and corrosion resistance are paramount. Typical applications include subsea and offshore structures, chemical process systems, high-salinity water handling, pressure vessels, and marine components. Applications of DIN 2566 Super Duplex Flanges: • Offshore Oil & Gas: Withstands harsh subsea conditions and sour service • Desalination and Water Treatment: Excellent in brine and chlorinated environments • Chemical and Petrochemical Industries: Handles aggressive process chemicals with ease • Marine and Shipbuilding: High durability in saltwater and humid environments • Structural and High-Pressure Piping: Suitable for critical load-bearing and high-stress systems Key Features: • Manufactured to DIN 2566 standard with PN 16 pressure rating • Exceptional corrosion resistance, especially against chlorides and sulfides • Very high tensile and yield strength • Threaded connection for fast and weld-free installation • Outstanding resistance to stress corrosion cracking and erosion • Supplied with material test certificates, third-party inspection (if required), and traceability documentation Conclusion: DIN 2566 super duplex flanges PN 16 from Ladhani Metal Corporation provide unmatched performance in extreme environments where both high strength and superior corrosion resistance are essential. Engineered for long service life with minimal maintenance, these flanges are the preferred solution for the most demanding industrial and marine applications. For inquiries, technical specifications, or project-based customization, contact Ladhani Metal Corporation today.

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Monel Flanges

Ladhani Metal Corporation is a reputed manufacturer and exporter of DIN 2561 Monel flanges, engineered for durability and corrosion resistance in low-pressure piping systems. Manufactured in accordance with the DIN 2561 standard, these flanges are available in pressure ratings including PN6, PN10, PN16, PN25, and PN40, offering excellent adaptability for custom project requirements. Monel, a high-performance nickel-copper alloy, is known for its exceptional resistance to seawater, acidic environments, and high-temperature oxidation. These properties make Monel flanges a preferred choice for marine, chemical, and oil & gas applications. Flange Types: Weld neck flanges: Designed for high-strength applications and superior leak-proof integrity. Raised face (RF): Enhances gasket compression and improves sealing performance. Flat face (FF): Ideal for connections involving brittle or non-metallic mating surfaces. Grades, Chemical Composition, and Applications: Monel 400 (UNS N04400) Chemical Composition: Nickel (Ni): ≥ 63.0% Copper (Cu): 28.0 – 34.0% Iron (Fe): ≤ 2.5% Manganese (Mn): ≤ 2.0% Silicon (Si): ≤ 0.5% Carbon (C): ≤ 0.30% Applications: Used in marine engineering, chemical processing, hydrocarbon processing, and heat exchangers. Outstanding resistance to seawater, acidic solutions (such as hydrofluoric and sulfuric acids), and high-pressure steam. Monel K500 (UNS N05500) Chemical Composition: Nickel (Ni): ≥ 63.0% Copper (Cu): 27.0 – 33.0% Aluminum (Al): 2.3 – 3.15% Titanium (Ti): 0.35 – 0.85% Iron (Fe): ≤ 2.0% Carbon (C): ≤ 0.25% Applications: Commonly used in oil and gas drilling tools, marine shafts, fasteners, and pumps. Offers higher strength and hardness than Monel 400 while retaining excellent corrosion resistance. Key Features: Complies with DIN 2561 standard specifications. Excellent resistance to corrosion in seawater and acidic environments. High mechanical strength and dimensional stability. Available in custom sizes, face finishes, and drilling options. Supplied with complete material test certificates and quality documentation. Applications: Marine & Shipbuilding: Exceptional resistance to saltwater corrosion makes Monel flanges suitable for seawater piping, condensers, and pump components. Oil & Gas Industry: Ideal for offshore rigs, valves, drilling equipment, and sour gas environments due to their resistance to corrosion and high pressure. Chemical Processing: Used in equipment handling hydrofluoric acid, alkalis, and other corrosive media in chemical plants. Conclusion: DIN 2561 Monel flanges from Ladhani Metal Corporation are engineered to deliver superior corrosion resistance and mechanical strength in aggressive environments. With Monel grades such as 400 and K500, these flanges are trusted by global industries for critical applications where reliability and performance are paramount. Our strict quality control and precision manufacturing ensure flanges that meet the highest standards of durability and safety. For technical details, pricing, or bulk inquiries, contact Ladhani Metal Corporation.

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation offers high-performance SS 310S Outer Half Round 90 Degree Bend Tube Shields—engineered to protect the outer curvature of 90-degree bends and U-bend sections in boilers, superheaters, HRSGs, and heat exchangers. Made from austenitic stainless steel grade SS 310S, a low-carbon variant of SS 310, these shields deliver exceptional resistance to oxidation, sulfidation, and thermal scaling while minimizing the risk of sensitization during welding. They are the preferred choice in environments with elevated temperatures, fluctuating thermal loads, and corrosive flue gases. Designed with a semi-cylindrical geometry, each shield conforms precisely to the external arc of curved tubes, forming a robust physical barrier against ash erosion, soot-blower impact, and high-velocity gas flow. Ladhani Metal Corporation, a trusted manufacturer, supplier, and exporter, provides fully customizable SS 310S tube shields to suit client-specific coil configurations and industrial standards. SS 310S Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suited for high-temperature and corrosive environments where outer U-bend protection is essential—such as thermal power plants, WHRBs, and steam generation systems. Uses • Protection of 90-degree and U-bend tube curves in boilers and reheaters • Shields return bends in HRSGs, WHRBs, and exhaust flue systems • Applied in steam reformers, petrochemical heaters, and thermal oxidizers • Guards tubes from scaling, oxidation, and erosion in high-temperature zones Features • Low carbon content – Reduces the risk of carbide precipitation and sensitization • High-temperature capability – Retains strength and corrosion resistance up to 1100°C • Oxidation and sulfidation resistance – Suitable for flue gas and high-sulfur fuel exposure • Precision fit – Engineered to match bend radii and tube diameters accurately • Flexible installation – Clamp-on, weld-on, or banded methods available • Custom fabrication – Offered in varied lengths, thicknesses, and alloy specs Applications • Power generation plants – Extends life of curved tubes exposed to combustion gases • Refineries – Protects tube bends in process heaters and convection zones • WHRBs and HRSGs – Preserves tube integrity in exhaust gas circuits • Chemical and fertilizer plants – Resists attack from aggressive flue gas compounds Conclusion The SS 310S Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation is an ideal solution for shielding curved tubes under severe thermal and corrosive stress. Its superior resistance to high temperatures, oxidation, and weld-related degradation ensures long-lasting protection and operational efficiency in industrial boilers and heat recovery systems. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation offers SS 304 Half Round Straight Tube Shields engineered to protect straight sections of boiler and heat exchanger tubes from erosion, scaling, and high-temperature wear. These shields are installed over exposed tube surfaces to serve as a physical barrier against hot flue gases, fly ash, and other abrasive or corrosive elements present in thermal processing systems. The half-round design ensures close contact with the tube, providing effective protection and extended service life. SS 304 Half Round Straight Tube Shield The SS 304 Half Round Straight Tube Shield is designed for use in environments where straight tubes face constant exposure to high-temperature gases and particulate matter. SS 304 is an austenitic stainless steel with excellent corrosion resistance, high-temperature strength, and formability. These properties make it a preferred material for shielding straight tube sections in boilers, waste heat recovery systems, and steam reformers. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 304 Half Round Straight Tube Shields, offering precision-fabricated shielding components for various industrial thermal systems. Material Grade SS 304 – Austenitic Stainless Steel with high chromium and nickel content for enhanced corrosion resistance. Chemical Composition of SS 304 • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Ideal for environments with exposure to steam, hot gases, and corrosive particles where durability and corrosion resistance are essential. Uses • Protection of straight tube sections in boilers and superheaters • Shielding tubes in economizers and HRSG systems • Applied in chemical heat exchangers and refinery heaters • Used in pulp and paper industry recovery boilers • Suited for marine and coastal power plants facing chloride exposure Features • Corrosion resistance – Excellent protection against oxidation, steam, and flue gas attack • Thermal durability – Withstands continuous exposure to elevated temperatures without deformation • Wear resistance – Shields tube surface from impact, erosion, and ash impingement • Custom fabrication – Tailored to tube size, wall thickness, and system layout • Secure installation – Easily mounted with clamps, welding, or stainless-steel banding • Cost-effective – Reduces maintenance frequency and extends tube life Applications • thermal power stations – Prevents tube thinning and cracking in straight sections exposed to ash-laden gas streams • chemical and petrochemical plants – Provides robust shielding for exchanger tubes in corrosive processing environments • waste heat recovery units – Enhances protection in systems where temperature fluctuation and gas velocity are high • industrial boilers – Ensures system reliability and energy efficiency by maintaining tube wall integrity • marine and offshore boilers – Protects tubes from saline steam and acidic corrosion Conclusion The SS 304 Half Round Straight Tube Shield from Ladhani Metal Corporation is a reliable and durable solution for shielding straight tube sections in demanding thermal applications. Manufactured from corrosion-resistant stainless steel and designed for easy installation, these shields provide lasting protection that enhances boiler performance and reduces maintenance downtime. For detailed specifications, custom sizes, or technical support, please contact Ladhani Metal Corporation.

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields from Ladhani Metal Corporation are durable, precisely fabricated components used to protect boiler tubes from erosion, scaling, and corrosion caused by flue gas flow and particulate impact. Their half-round, semi-cylindrical structure is designed to conform closely to tube surfaces, especially in areas subjected to repeated thermal cycling or mechanical wear. These shields are extensively applied in boilers, heat exchangers, and waste heat recovery systems. 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube The 1Cr25Ni20Si2 Half Round Tube Shield is manufactured from a high-performance chromium-nickel-silicon alloy designed for elevated-temperature service. With approximately 25% chromium, 20% nickel, and added silicon content, this alloy exhibits superior resistance to oxidation, thermal fatigue, and carburization. Its mechanical stability under high-temperature operation makes it a preferred material for protective applications in Low Temperature Superheater (LTSH) zones. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr25Ni20Si2 Half Round Tube Shields, offering high-performance shielding solutions tailored for harsh, heat-intensive industrial environments. Chemical Composition of 1Cr25Ni20Si2 – Chromium-Nickel-Silicon Heat-Resistant Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.5 – 2.5% • Chromium (Cr): 24.0 – 27.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for high-temperature steam systems, where resistance to flue gas corrosion, thermal oxidation, and mechanical fatigue is essential. Uses • Protects LTSH tubes in thermal power plants from scaling and soot-induced wear • Shields heat exchanger tubes from low-temperature corrosive gases and ash deposition • Used in boilers and HRSGs exposed to fluctuating temperature and combustion by-products • Suitable for high-wear areas in biomass boilers and incineration systems • Enhances operational life of reheater and superheater coil sections Features • High thermal stability – Withstands temperature fluctuations without structural deformation • Excellent oxidation and carburization resistance – Ideal for extended high-temperature exposure • Custom fit – Designed according to specific tube radii and coil geometries for accurate alignment • Reduced maintenance – Shields tubes from damage, minimizing downtime and repair costs • Versatile installation – Compatible with weld-on, clamp-on, and banding installation techniques • Long service life – Resistant to scaling and degradation in heat-intensive environments Applications • power generation boilers – Provides long-term protection for LTSH coils in flue gas zones • WHRBs and HRSGs – Used in low-temperature convection sections to counteract erosive gas flow • chemical and refining industries – Prevents corrosion in heat exchangers handling acidic media • marine steam systems – Protects low-temperature sections exposed to salt-laden air and gases • waste-to-energy plants – Shields boiler tubing from high-volume particulate streams Conclusion The 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance component designed for superior protection of boiler tubes in corrosive and thermally aggressive environments. It ensures durability, thermal resistance, and long-term reliability in LTSH and similar service applications. For specifications, custom fabrication, or bulk orders, contact Ladhani Metal Corporation.

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