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Half Round Shields

Ladhani Metal Corporation offers Half Round Shields for LTSH (Low Temperature Superheater) Tubes, Type-I design, specially manufactured to provide protection against erosion, oxidation, and abrasive flue gas particles in boiler systems. LTSH tubes are positioned in the convection zone of boilers, where they are exposed to medium-to-high velocity flue gases and ash-laden environments, making them highly susceptible to surface wear. The Type-I Half Round Shield is precision-engineered with a semi-cylindrical profile that matches the curvature of LTSH tubes, ensuring reliable coverage and extending tube life. Function of LTSH Tubes • Carry steam through the low-temperature superheater section of the boiler • Exposed to erosive flue gases at moderate-to-high velocities • Require Half Round Shields to reduce erosion, scaling, and tube thinning Ladhani Metal Corporation manufactures, supplies, and exports Half Round Shields for LTSH, Type-I, in various sizes, thicknesses, and materials to suit different boiler designs across domestic and international markets. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Specifically used in low-temperature superheater sections of thermal power plants, waste heat recovery boilers (WHRBs), and industrial boilers where tube erosion is a recurring challenge. Uses • Shields LTSH tubes against high-velocity flue gas erosion • Prevents damage from abrasive ash particles and soot blower jets • Extends service life of LTSH components in power generation and industrial boilers • Enhances operational efficiency by reducing tube replacement frequency Features • Excellent erosion and oxidation resistance • Available in multiple stainless steels and heat-resistant alloys • Thermal stability in fluctuating temperature environments • Custom-designed to match LTSH tube curvature for accurate fitment Applications • Power plant boilers – LTSH tube protection under erosive conditions • WHRBs – Reliable defense against flue gas and ash impact • HRSGs – Guards low-temperature superheater tubes from wear • Industrial boilers – Ensures long-term efficiency in steam generation systems Conclusion The Half Round Shield for LTSH, Type-I, by Ladhani Metal Corporation offers durable and reliable protection for superheater tubes operating under erosive flue gas conditions. Manufactured from stainless steels and heat-resistant alloys such as SS 304, 310, 316, 410, 420, 430, 1Cr13, 1Cr18Ni9Ti, 1Cr20Ni14Si2, 1Cr25Ni20Si2, Cr23Ni13, and Cr25Ni20, these shields are engineered for long service life and export-ready specifications. For supply details and technical support, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Outer Half Round 90 Degree Bend Tube Shields

Ladhani Metal Corporation offers 1Cr20Ni14Si2 Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer curvature of U-bends and 90-degree tube turns in high-temperature and moderately corrosive service environments. The half-round shields are precision-formed to fit the external radius of return bends, offering direct protection against erosion, scaling, and impact from soot blowing and ash-laden gas flow. 1Cr20Ni14Si2 shields are suitable for use in thermal power stations, waste heat recovery boilers, incinerators, and petrochemical plants operating at elevated temperatures. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of 1Cr20Ni14Si2 Outer Half Round 90 Degree Bend Tube Shields, offering customizable sizes and configurations to meet the demands of varied industrial applications. 1Cr20Ni14Si2 Grade Chemical Composition – Austenitic Heat-Resistant Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Protects 90-degree bends in superheater and reheater tubes in power generation systems • Used in WHRBs and HRSGs exposed to oxidizing and dry gas flow • Shields heat exchanger and furnace tubing from scale formation and high-velocity gas erosion • Suitable for return bends in chemical and thermal processing units requiring heat durability Features • High oxidation resistance – Enhanced by silicon for long-term performance at elevated temperatures • Excellent heat stability – Resists deformation, fatigue, and creep during prolonged thermal cycling • Mechanical durability – Maintains structural integrity in harsh operating conditions • Precision-formed fit – Matches tube curvature for optimal surface coverage and protection • Adaptable installation – Can be welded, banded, or clamped to suit on-site assembly methods • Broad availability – Offered in a range of diameters, wall thicknesses, and arc lengths Applications • Thermal power plants – Shields superheater and reheater bends from erosion and surface scaling • Petrochemical and chemical processing – Protects tubing in high-temperature reaction and heating zones • Waste incineration and heat recovery – Guards bends in units subjected to corrosive and abrasive gas streams • Cement and metallurgy industries – Applied in tube shields for high-heat rotary kilns and preheater units Conclusion The 1Cr20Ni14Si2 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation offers dependable protection for tube bends in high-temperature and oxidizing environments. With enhanced thermal and oxidation resistance, these shields extend the life of heat-exposed tubing while maintaining mechanical reliability. For product customization, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Outer Half Round 90 Degree Bend Tube Shields

Ladhani Metal Corporation offers 1Cr25Ni20Si2 Outer Half Round 90 Degree Bend Tube Shields specifically designed to protect the outer curvature of U-bends and 90-degree turns in high-temperature tubes used in boilers, superheaters, reheaters, heat exchangers, and industrial furnaces. Made from high-alloy austenitic stainless steel grade 1Cr25Ni20Si2, these shields provide excellent resistance to oxidation, high-temperature corrosion, and thermal fatigue. The added silicon content enhances the steel’s oxidation resistance and structural stability in severe thermal environments. The semi-cylindrical design is precisely formed to contour the bend radius of return tubes, creating an effective barrier against particulate erosion, ash impact, and high-velocity gas flow. 1Cr25Ni20Si2 shields are ideal for thermal power generation and industrial systems exposed to oxidizing, carburizing, and dry corrosive atmospheres. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr25Ni20Si2 Outer Half Round 90 Degree Bend Tube Shields, offering tailored configurations to meet diverse thermal protection requirements. 1Cr25Ni20Si2 Grade Chemical Composition – Austenitic Heat-Resistant Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for high-temperature systems in boilers, reheaters, thermal incinerators, and petrochemical furnaces where resistance to oxidation, scaling, and heat-induced deformation is critical. Uses • Shields 90-degree curved tube sections in superheaters, reheaters, and economizers • Applied in high-temperature HRSG and WHRB coils exposed to harsh flue gases • Protects against scaling, oxidation, and high-velocity particulate erosion • Used in industrial furnaces, reformers, and exhaust gas boilers requiring thermal durability Features • Superior oxidation resistance – Silicon addition enhances resistance to scale formation at elevated temperatures • High-temperature performance – Withstands sustained thermal stress and cyclic heating • Structural stability – Maintains mechanical integrity during long-term high-temperature exposure • Accurate form – Manufactured to match specific bend radii and pipe sizes for full coverage • Flexible mounting – Can be installed using welding, banding, or mechanical clamps • Custom availability – Offered in various wall thicknesses, bend angles, lengths, and diameters Applications • Thermal power plants – Guards steam tubing and return bends from thermal wear and surface damage • Waste heat recovery units – Shields tube bends from high-temperature gas erosion • Petrochemical furnaces – Used in radiant coils and transfer lines operating at extreme temperatures • Metallurgical and cement industries – Protects heat exchange tubes exposed to oxidizing and abrasive conditions Conclusion The 1Cr25Ni20Si2 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation provides high-performance protection in extreme heat environments where oxidation, scaling, and erosion pose critical challenges. Engineered for longevity and thermal resilience, these shields are ideal for demanding industrial applications. For specialized configurations, technical guidance, or material selection support, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering

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half round tube shields

What is a Half Round Tube Shield? A Half Round Tube Shield is a specially designed metal cover that fits over the external curvature of tubes or pipes. It is commonly used in boilers, heat exchangers, and various high-temperature piping systems to prevent damage caused by erosion, corrosion, high-velocity gas flow, and thermal fatigue. These shields serve as a first line of defense by absorbing mechanical and chemical wear, thereby significantly extending the life of the underlying tubes. Tube shields are essential in high-stress areas where exposure to combustion gases, ash particles, or high-velocity steam can quickly degrade unprotected surfaces. By preventing direct impact on the base metal, they help reduce operational downtime, lower maintenance costs, and prevent unexpected system failures. In boiler systems, tube shields are especially important to avoid tube thinning and ruptures, ensuring safer and more efficient operation. Product Overview At Ladhani Metal Corporation, we manufacture and supply premium-quality Half Round Tube Shields for a wide range of industrial applications. Our products are known for their dimensional accuracy, durability, and superior resistance to wear and corrosion. Designed for harsh operating environments, our tube shields can be customized in terms of thickness, radius, length, and grade to suit specific operating requirements. Whether you require protection for straight tubes, bends, or special boiler tube configurations, we have a solution tailored for you. Available Grades We manufacture Half Round Tube Shields using high-performance stainless steel and alloy steel grades that are selected based on their mechanical strength, temperature tolerance, and corrosion resistance. Stainless Steel Grades: • SS 304, SS 304L • SS 316, SS 316L • SS 310, SS 310S • SS 410, SS 420, SS 430 Heat-Resistant & Alloy Steel Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 These materials ensure the shields can withstand aggressive media, thermal cycling, and high-velocity particulate flow without cracking or deforming over time. Types of Half Round Tube Shields We offer various forms of Half Round Tube Shields to match different tube geometries and boiler configurations: • U-Type Half Round Tube Shield Designed to cover both the top and sides of the tube, offering extended protection in U-bend areas where wear is most common. • U-Type Outer Half Round Tube Shield Specifically shaped to shield the outer curvature of U-bend tubes, ideal for areas exposed to direct flame or gas flow. • U-Type Inner Half Round Tube Shield Fits the inner curvature of U-bend tubes to protect against erosion caused by high-velocity media turning around the bend. • Half Round Tube Shield for LTSH Type Custom-made to fit tubes in Low Temperature Super Heater (LTSH) sections, providing protection from ash and flue gases. • Half Round Straight Tube Shield Standard half-round shields used for straight tube sections, offering easy installation and effective protection. • Half Round Tube Shield for R/H Tube Designed for Reheater (R/H) tubes, typically found in high-temperature zones; made from heat-resistant materials. • Half Round Shield for Tube A general-purpose shield suitable for various industrial tubes requiring surface protection. • Half Round Tube Shield for WW Screen Engineered to fit water wall screen tubes, protecting against slagging and high radiant heat. • Half Round Tube Shield for Boiler Tube Specifically designed for boiler applications, these shields reduce wear cau Each type is designed for easy integration into existing boiler or piping systems, whether for repair, reinforcement, or preventive maintenance. Key Features ✔ High Durability – Effectively resists erosion, mechanical abrasion, scaling, and chemical attack ✔ Accurate Half-Round Fit – Custom-formed to ensure close contact and full protection of tube surface ✔ Weld-On or Clip-On Installation – Offers flexibility based on site requirements and installation methods ✔ Custom Sizes Available – Tailored to meet specific pipe diameters, wall thicknesses, and operating conditions ✔ Corrosion & Heat Resistance – Performs reliably under prolonged exposure to high temperatures and corrosive flue gases Conclusion Half Round Tube Shields by Ladhani Metal Corporation provide robust protection for critical tubing in boilers, heat exchangers, and high-temperature piping systems. Manufactured with a focus on performance, longevity, and ease of installation, these shields are a dependable solution for industrial operators aiming to enhance system reliability and reduce unplanned maintenance. 📩 Get in touch with us today for customized solutions, bulk order pricing, or technical consultations tailored to your specific industry requirements.

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Half Round Wedge Wire (WW) Tube Shield

Ladhani Metal Corporation offers SS Half Round Wedge Wire (WW) Tube Shields specially engineered to protect boiler tubes in power plants, refineries, petrochemical heaters, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs). These shields are manufactured with a wedge wire surface that improves erosion resistance, enhances flue gas flow dynamics, and minimizes localized turbulence. Designed for severe operating environments, SS WW Tube Shields ensure reliable tube protection under high-velocity flue gas and abrasive ash particle exposure. Function of WW Tube Shields • Protect boiler tubes from erosion, oxidation, and soot blower jet impact • Reduce turbulence by guiding flue gas flow smoothly over tube surfaces • Increase service life of tubes operating in dust-laden high-temperature zones • Minimize downtime and maintenance in critical boiler sections Ladhani Metal Corporation manufactures, supplies, and exports SS Half Round Wedge Wire Tube Shields in standard and custom sizes, catering to both domestic and international boiler maintenance requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Ideal for superheater, reheater, economizer, and LTSH sections of boilers where tube surfaces are exposed to abrasive flue gases, ash, and high thermal stresses. Uses • Shields boiler tubes from fly ash erosion and hot flue gases • Protects against damage from soot blowers and particle impact • Extends tube service life in high-temperature operations • Suitable for power generation, petrochemical, and refinery boilers Features • Wedge wire design for superior erosion and wear resistance • High mechanical strength with thermal stability • Corrosion and oxidation resistance under high heat • Precision-engineered for accurate fit and easy installation Applications • Power generation boilers – Reheater and superheater tube protection • Waste heat recovery boilers – Safeguards against abrasive gas flows • HRSGs – Long-lasting erosion protection for high-velocity flue gas paths • Petrochemical and refinery heaters – Durable performance in extreme heat Conclusion The SS Half Round Wedge Wire (WW) Tube Shield from Ladhani Metal Corporation provides advanced erosion protection, extended service life, and reliability in the most demanding boiler environments. Available in a wide range of stainless steel and alloy grades, these shields deliver precision, durability, and global supply capability for the power and process industries. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Half Round Wedge Wire (WW) Tube Shield

Ladhani Metal Corporation offers Half Round Wedge Wire (WW) Tube Shields designed for protecting boiler tubes against severe erosion, corrosion, and high-velocity flue gas impact in power plants, refineries, petrochemical heaters, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs). Unlike standard shields, these tube shields feature a wedge wire surface that enhances resistance to abrasive ash particles, improves gas flow dynamics, and reduces localized turbulence, making them ideal for high-erosion environments. Function of WW Tube Shields • Protect boiler tubes from accelerated wear in flue gas zones • Minimize erosion caused by abrasive fly ash and soot blower jets • Improve gas flow distribution by reducing turbulence • Extend tube service life and reduce frequency of replacement Ladhani Metal Corporation manufactures, supplies, and exports Half Round Wedge Wire Tube Shields in standard and customized dimensions to meet diverse industrial and international project requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Commonly used in high-dust and erosive sections of boilers including LTSH, economizers, superheaters, and reheaters in thermal power plants, HRSGs, WHRBs, and refinery process heaters. Uses • Protection against flue gas erosion in high-dust zones • Shields superheater, reheater, and economizer tubes from abrasive particles • Reduces damage from soot blower impact • Enhances overall boiler efficiency and tube longevity Features • Wedge wire surface provides superior erosion resistance • Excellent high-temperature oxidation and corrosion resistance • Strong mechanical strength for high-pressure and high-heat environments • Precision-engineered for accurate fit and easy installation Applications • Power generation boilers – Superheater and reheater tube protection • HRSGs and WHRBs – Long-lasting shielding in dust-laden gas streams • Refinery and petrochemical heaters – Reliable under continuous high heat cycles • Industrial steam boilers – Cost-effective tube protection solution Conclusion The Half Round Wedge Wire (WW) Tube Shield by Ladhani Metal Corporation is a robust and advanced solution for boiler tube protection in high-erosion environments. With availability in stainless steel and heat-resistant alloys, these shields deliver durability, precision fit, and long-term reliability, meeting the demanding needs of global energy and process industries.

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Half Round Tube Shield for Boilers

Ladhani Metal Corporation offers Stainless Steel Half Round Tube Shields designed to protect boiler tubes from erosion, corrosion, oxidation, and mechanical wear in power plants, refinery heaters, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs). These shields are semi-cylindrical tube covers fitted over vulnerable sections of boiler tubes to prevent premature thinning caused by high-velocity flue gases, abrasive ash particles, and soot blower impact. By acting as a sacrificial protective layer, Stainless Steel Half Round Tube Shields significantly extend tube service life and improve boiler reliability. Function of Tube Shields • Protect boiler tubes from erosion, corrosion, and scaling • Reduce tube wear in high-temperature and high-flow zones • Minimize shutdowns and maintenance costs • Extend overall efficiency and durability of the boiler system Ladhani Metal Corporation manufactures, supplies, and exports Stainless Steel Half Round Tube Shields in a wide range of standard and custom specifications to meet domestic and international project requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Extensively used in thermal power plants, waste heat recovery units, refinery heaters, petrochemical furnaces, HRSGs, and industrial boilers operating in erosive and corrosive environments. Uses • Protects boiler tubes against flue gas erosion and oxidation • Shields reheater and superheater tubes in high-temperature zones • Guards economizer and LTSH sections from ash erosion • Extends operational life in refinery and process heaters Features • Excellent corrosion and oxidation resistance at elevated temperatures • High mechanical strength and durability under cyclic heating • Precision-engineered for accurate fit over tube diameter • Easy installation, removal, and replacement during maintenance Applications • Power generation boilers – Tube protection in superheaters and reheaters • HRSGs – Reliable under frequent thermal cycling • Waste heat recovery boilers – Protection against abrasive and corrosive flue gases • Refinery and petrochemical heaters – Enhanced durability in aggressive atmospheres Conclusion Stainless Steel Half Round Tube Shields for Boilers from Ladhani Metal Corporation are engineered to provide superior protection against erosion, corrosion, and oxidation in demanding boiler environments. Manufactured in stainless steels and heat-resistant alloys, these shields ensure long service life, reduced downtime, and export-ready quality for global energy and industrial applications. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Half Round Tube Shield

Ladhani Metal Corporation offers Half Round Tube Shields specially designed for refinery heaters, where tubes are exposed to extremely high operating temperatures, flue gas velocity, and abrasive particle erosion. These shields act as a protective barrier, preventing tube surface wear, oxidation, and localized damage in the radiant and convection sections of refinery heaters. By absorbing erosive and thermal stress, Half Round Tube Shields extend tube service life, reduce maintenance downtime, and improve heater reliability. Function of Tube Shields in Refinery Heaters • Protect heater tubes against erosion, oxidation, and scaling • Reduce wear in high-flue-gas velocity zones and flame-impinged areas • Extend tube lifespan under continuous high-temperature service • Improve refinery heater efficiency and minimize shutdown frequency Ladhani Metal Corporation manufactures, supplies, and exports Half Round Tube Shields in refinery-grade stainless steels and heat-resistant alloys, offering custom sizes to meet specific heater configurations. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Used in refinery heaters, petrochemical furnaces, process gas heaters, and other fired equipment requiring tube surface protection against oxidation, erosion, and flame impingement. Uses • Shields radiant section tubes from high-temperature scaling • Protects convection section tubes against flue gas erosion • Extends operational life of refinery heater components • Provides reliability under continuous refinery operating cycles Features • Excellent high-temperature oxidation resistance • Strong mechanical strength under thermal cycling • Precision-formed to match tube curvature for complete coverage • Available in stainless steel and heat-resistant alloy grades Applications • Refinery fired heaters – Protects radiant and convection section tubes • Petrochemical process furnaces – Guards against erosive and thermal wear • Thermal cracking and reformer heaters – Enhances tube longevity • Industrial fired heaters – Suitable for high-temperature corrosive atmospheres Conclusion Half Round Tube Shields for Refinery Heaters by Ladhani Metal Corporation deliver reliable, export-quality protection for tubes operating under extreme refinery service conditions. Available in stainless steels and special alloys, these shields are engineered to enhance efficiency, reduce erosion damage, and extend heater tube service life.

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Arc Tube Shield

Ladhani Metal Corporation manufactures SS Arc Tube Shields engineered to provide maximum protection for boiler tubes operating under severe thermal and erosive conditions. These shields are designed with a curved or arc profile to cover specific tube sections that are most vulnerable to flue gas turbulence, abrasive ash particles, and soot blower impact. Widely used in superheaters, reheaters, economizers, and waste heat recovery boilers, SS Arc Tube Shields ensure extended service life, reduced downtime, and improved efficiency of boiler systems. Function of SS Arc Tube Shields • Protect tube surfaces from localized erosion and high-temperature oxidation • Provide angular coverage in zones most affected by flue gas and ash flow • Extend tube life and minimize costly replacements • Enhance operational reliability in high-stress boiler environments Ladhani Metal Corporation manufactures, supplies, and exports SS Arc Tube Shields in various radii, thicknesses, and custom-fit designs for use in power plants, WHRBs, HRSGs, and industrial steam boilers. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Suitable for thermal power plants, waste heat recovery boilers, HRSGs, petrochemical heaters, and cement industry boilers operating under erosive and high-temperature environments. Uses • Protects boiler tube bends, elbows, and high-impact areas • Shields against abrasive flue gas streams and soot blower erosion • Extends operational life of superheater, reheater, and economizer tubes • Reduces maintenance frequency and shutdown costs Features • High-temperature oxidation and erosion resistance • Strong mechanical integrity with precision-engineered fit • Manufactured in stainless steel and heat-resistant alloys • Easy to install, remove, and replace during boiler overhauls Applications • Power generation boilers – Protects high-erosion flue gas path tubes • Waste heat recovery boilers – Shields against abrasive gas flows • HRSGs – Ensures durability in cyclic temperature operations • Industrial and process heaters – Reliable in corrosive and scaling conditions Conclusion SS Arc Tube Shields by Ladhani Metal Corporation provide effective, long-lasting protection for boiler tubes exposed to harsh environments. Available in stainless steel grades (SS 304/304L, SS 310/310S, SS 316/316L, SS 410/420/430) and special alloys (1Cr13, 1Cr18Ni9Ti, 1Cr20Ni14Si2, 1Cr25Ni20Si2, Cr23Ni13, Cr25Ni20), these shields are precision-engineered to improve boiler tube performance, reduce wear, and deliver export-quality durability.

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