Kolkata
+919029362692

'safe disconnection'

Items tagged with 'safe disconnection'

product image
Blind Flanges

DIN 2527 SS 321 Blind Flanges are specialized components used in industrial piping systems to close off the ends of pipes or equipment where no further connection is necessary. A blind flange is a solid, flat disc without a central bore, specifically designed to seal the open end of a pipe or a vessel. The DIN 2527 standard, developed by the German Institute for Standardization, defines the specifications for these flanges, ensuring that they meet high standards for dimensional accuracy, pressure tolerance, and mechanical strength. The SS 321 material, used for the production of these blind flanges, is an austenitic stainless steel known for its excellent resistance to high-temperature oxidation, corrosion, and scaling. The addition of titanium to this steel stabilizes its structure, making it suitable for environments where temperatures fluctuate or are consistently high. As a result, SS 321 blind flanges are frequently used in industries where both strength and resistance to harsh environmental conditions are paramount, including the chemical, petrochemical, aerospace, and power generation industries. By utilizing DIN 2527 SS 321 Blind Flanges, companies can ensure secure, long-lasting, and efficient closures for piping systems under challenging operational conditions. These flanges are essential in maintaining the integrity of systems exposed to elevated pressures and corrosive substances, ensuring the safe containment of fluids and gases. key Features of DIN 2527 SS 321 Blind Flanges: Material Composition of SS 321: Carbon (C): ≤ 0.08% Chromium (Cr): 17.0 - 19.0% Nickel (Ni): 9.0 - 12.0% Titanium (Ti): 5 times the carbon content, generally around 0.60% minimum, to prevent carbide precipitation. Manganese (Mn): 2.00% max Silicon (Si): 1.00% max Phosphorus (P): 0.045% max Sulfur (S): 0.030% max Pressure and Temperature Resistance: Operating Temperature: SS 321 can perform well in high-temperature environments, up to 900°C (1650°F) intermittently and up to around 700°C (1292°F) for continuous service. Design and Dimensions of DIN 2527 Blind Flanges: Pressure Ratings: The design of a DIN 2527 blind flange is primarily based on pressure class ratings (such as PN6, PN10, PN16, etc.), which denote the maximum pressure the flange can safely withstand. Bolt Holes: The number and size of bolt holes for DIN 2527 blind flanges are specified according to the flange's pressure class and size. The bolt pattern is designed to ensure a tight seal and accommodate appropriate bolt sizes for a given pressure class. Thickness: The thickness of a blind flange can vary depending on the pressure rating and size, with thicker flanges being required for higher pressure applications. Nominal Diameter: Blind flanges are available in various nominal pipe diameters (DN) ranging from DN10 (1/2 inch) up to DN600 (24 inches) or more. Types of DIN 2527 SS 321 Blind Flanges: Standard Blind Flange (Type A): A solid, circular flange used to seal the end of a pipe or vessel. Common for general applications. Flat-Faced Blind Flange: Has a flat sealing surface, ideal for low-pressure systems and tight sealing. Raised Face Blind Flange: Features a raised surface around the center for better sealing in higher pressure systems. Ring-Type Joint (RTJ) Blind Flange: Has a groove for an RTJ gasket, designed for high-pressure applications, often used in the oil and gas industry. Long Weld Neck Blind Flange: Has an extended neck for welding, providing additional strength and used in high-pressure or stressed systems.

Send Message
product image
blind flanges

A DIN 2527 AISI 4140 blind flange is a specialized type of blind flange made from AISI 4140 alloy steel, adhering to the DIN 2527 German standard. Blind flanges are crucial components in piping systems, used to seal the end of a pipe, vessel, or valve to isolate it or stop the flow of fluids. The AISI 4140 material used for this specific flange is a high-strength alloy steel known for its robustness and excellent mechanical properties, making it ideal for high-stress applications. AISI 4140, a chromium-molybdenum alloy steel, is renowned for its excellent mechanical properties, including high tensile strength, hardness, and resistance to wear. It is often used in heavy-duty applications such as in the automotive, aerospace, and oil & gas industries, where the need for robust materials is crucial. The use of AISI 4140 steel in a DIN 2527 blind flange ensures that the flange can handle high pressures, temperatures, and mechanical stresses without compromising on performance or safety. Material: AISI 4140 Alloy Steel Composition: AISI 4140 is a medium-carbon steel alloy that contains chromium (Cr) and molybdenum (Mo) as its primary alloying elements. These elements improve the steel's hardness, strength, and wear resistance. Key Properties: Strength: High tensile strength and yield strength, making it capable of withstanding high loads and stress in high-pressure applications. Toughness: Offers excellent toughness and impact resistance, making it suitable for challenging environments where forces are dynamic. Hardness: Can be heat-treated to achieve high hardness levels, providing resistance to wear and abrasion. Corrosion Resistance: While AISI 4140 is not as corrosion-resistant as stainless steel, it can still perform well in less corrosive environments with proper surface treatment (e.g., coatings or galvanizing). Design and Dimensions (DIN 2527) Shape: The blind flange is a flat, circular plate with no central hole. Its purpose is to seal the end of a pipe or vessel, effectively "closing" the pipeline or system. Bolt Holes: The flange has evenly spaced bolt holes around the perimeter, allowing it to be bolted securely to the corresponding flange or fitting in the system. These holes align with the bolt pattern of other components. Thickness: The flange thickness varies depending on the size, pressure class, and specific application requirements. It is designed to withstand internal pressure while providing a reliable seal. Pressure Rating: Flanges are typically rated according to pressure classes such as PN 6, PN 10, PN 16, PN 25, etc., indicating the maximum pressure the flange can safely handle without failure. Applications Pipeline Sealing: The primary function of a blind flange is to seal the open end of a pipeline, preventing the passage of fluids, gases, or other materials through the system. System Isolation: Blind flanges are used to isolate a section of the system for maintenance or repairs, allowing for safe disconnection of parts while maintaining system integrity. Pressure Containment: AISI 4140 blind flanges are also used in applications where maintaining pressure within a system is critical. The high strength and durability of AISI 4140 make it suitable for use in high-pressure environments. Types of Blind Flanges in DIN 2527 Raised Face (RF): The flange surface has a small raised area around the bolt circle to improve sealing when mated with a gasket. Flat Face (FF): The flange surface is level with the flange body, typically used with softer gaskets to create a seal. Ring Type Joint (RTJ): The flange may feature a groove to accommodate a metal ring gasket for high-pressure applications, providing a secure, reliable seal.

Send Message
product image
Blind Flanges

DIN 2527 is a German standard that defines the dimensions, design, and tolerances for flanges, including blind flanges. Blind flanges made of stainless steel 316 are commonly used in piping systems to seal the ends of pipes, providing a secure and reliable closure. Here's a detailed description of DIN 2527 Stainless Steel 316 Blind Flanges: Material: Stainless Steel 316: This is a higher grade of stainless steel compared to 304, offering superior corrosion resistance. Stainless steel 316 contains molybdenum, which enhances its resistance to corrosion, particularly against chlorides, making it ideal for environments with higher risks of corrosion, such as seawater, chemicals, and marine environments. Corrosion Resistance: Stainless steel 316 has excellent resistance to a wide range of chemicals and industrial environments. Temperature Resistance: It can withstand higher temperatures compared to 304 stainless steel, making it suitable for high-temperature applications. Strength: Stainless steel 316 has slightly higher tensile strength compared to 304, offering added durability and structural integrity. Design and Dimensions: Shape: Blind flanges are flat, round plates with no center hole, used to seal the end of a pipe or pressure vessel. Bolt Holes: These flanges have bolt holes to align with bolts for connecting to other flanged components. The number and size of bolt holes depend on the diameter of the flange and the pressure class. Thickness: The thickness of DIN 2527 blind flanges varies depending on the pressure class (PN 6, PN 10, PN 16, PN 25, etc.). Thicker flanges can handle higher pressure ratings and provide a more secure seal. Pressure Rating: Similar to other flanges, the pressure rating for DIN 2527 blind flanges is important for determining the maximum pressure they can withstand without failure. Stainless steel 316 flanges can be designed to withstand high-pressure applications. Applications: Sealing: Blind flanges made of stainless steel 316 are used to seal the end of a pipeline or vessel to prevent fluid leakage, effectively creating a closed system. System Isolation: These flanges are used to isolate sections of a piping system for maintenance or modification, allowing for safe shutoff of pressure or fluid flow. High-Corrosion Environments: Due to the superior corrosion resistance of stainless steel 316, these blind flanges are used in industries where exposure to corrosive materials, saltwater, or harsh chemicals is a concern (e.g., chemical processing, marine, pharmaceutical, food processing). Types of Blind Flanges in DIN 2527: Raised Face (RF): The face of the flange is slightly raised to improve the sealing capability when paired with a gasket. Flat Face (FF): The face of the flange is level with the surface, often used with softer gaskets for a secure seal. Ring Type Joint (RTJ): For applications requiring high pressure, a ring-type joint may be used, which features a groove in the flange for a metallic gasket.

Send Message
product image
Half Round Tube Shield for Reheater (R/H) Tube

Ladhani Metal Corporation offers SS 310 Half Round Tube Shields specifically designed to protect reheater (R/H) tubes in boilers, power plants, and industrial steam systems. Reheater tubes carry steam through the reheater section of the boiler, where the steam is reheated after partial expansion in the high-pressure turbine to improve efficiency and prevent moisture formation. Manufactured from high-temperature austenitic stainless steel grade SS 310, these shields offer outstanding resistance to oxidation, carburization, and scaling at elevated temperatures, making them suitable for extreme boiler environments. Function of R/H Tubes • Carry steam through the reheater section of the boiler • Exposed to very high temperatures (often > 540°C) and erosion from flue gases • Often protected with Half Round Tube Shields in areas where flue gas velocity and ash particles cause wear Ladhani Metal Corporation manufactures, supplies, and exports SS 310 Half Round Tube Shields in various lengths, diameters, and thicknesses, serving both domestic and international markets. SS 310 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.00 – 26.00% • Nickel (Ni): 19.00 – 22.00% • Iron (Fe): Balance Applications: Suitable for reheater sections in thermal power plants, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs) exposed to severe oxidation, scaling, and erosive flue gas conditions. Uses • Protects reheater tubes from erosion, oxidation, and soot blower impact • Shields R/H tubes in high-temperature, high-velocity flue gas zones • Extends operational life of boiler steam circuits in aggressive environments • Applicable in utility boilers, WHRBs, HRSGs, and petrochemical heaters Features • Excellent oxidation resistance – Withstands continuous service up to 1100°C • Superior scaling resistance – Performs well in cyclic temperature conditions • High chromium and nickel content – Enhances corrosion and heat resistance • Precision fit – Matches tube curvature for maximum shielding efficiency Applications • Power generation boilers – Long-term protection for reheater tubes under extreme thermal loads • Waste heat recovery systems – Safeguards tubes in erosive and high-temperature flue gas streams • Industrial steam plants – Maintains performance in fluctuating thermal cycles • Petrochemical furnaces – Suitable for aggressive reheating environments Conclusion The SS 310 Half Round Tube Shield for Reheater (R/H) Tubes by Ladhani Metal Corporation provides exceptional high-temperature and oxidation-resistant protection for critical steam circuit components. Designed for precision fit, durability, and long service life, these shields reduce wear, minimize downtime, and are available in a wide range of export-ready specifications. For technical details and supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield

Send Message
product image
Boiler Half Round Tube Shield

Ladhani Metal Corporation offers 1Cr20Ni14Si2 Boiler Half Round Tube Shields engineered for superior tube protection in high-temperature and corrosive boiler environments. Manufactured from a heat-resistant austenitic stainless steel alloy with high chromium, nickel, and silicon content, 1Cr20Ni14Si2 provides exceptional resistance to oxidation, carburization, and scaling. These shields are accurately formed into a half-round profile to fit securely over straight sections of boiler tubes. They act as a durable protective barrier against high-velocity flue gases, soot blower impact, and particulate erosion, significantly increasing tube service life and reducing unscheduled maintenance. Ladhani Metal Corporation manufactures, supplies, and exports 1Cr20Ni14Si2 Boiler Half Round Tube Shields in various sizes, lengths, and thicknesses to meet the exact specifications of clients across domestic and international markets. 1Cr20Ni14Si2 Grade Chemical Composition – Heat Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.00 – 2.00% • Chromium (Cr): 19.00 – 21.00% • Nickel (Ni): 13.00 – 15.00% • Iron (Fe): Balance Uses • Shields straight boiler tubes in superheater and reheater sections • Protects against oxidation, scaling, and abrasive flue gas erosion • Suitable for applications requiring excellent high-temperature stability • Extends operational life of boiler tubes in severe service conditions Features • High chromium-nickel-silicon alloy – Ensures outstanding oxidation and scaling resistance • Excellent thermal stability – Maintains mechanical strength at elevated temperatures • Precision half-round profile – Guarantees accurate and secure tube coverage • Long-lasting protection – Withstands high-temperature flue gas environments • Flexible installation – Compatible with welding, clamping, or banding methods • Export quality – Manufactured to meet global standards for durability and performance Applications • Power generation plants – Protects tubes in superheater and reheater assemblies • Petrochemical refineries – Resists carburization and oxidation in furnace atmospheres • Waste heat recovery boilers – Guards tubes in high-temperature gas flow zones • Cement and metallurgy industries – Provides protection in abrasive and thermal cycling environments Conclusion The 1Cr20Ni14Si2 Boiler Half Round Tube Shield from Ladhani Metal Corporation is specifically designed for extreme temperature and corrosive boiler environments. Its high chromium, nickel, and silicon composition delivers unmatched oxidation resistance and mechanical stability, ensuring long-lasting protection for critical boiler components. Available in customized sizes for both domestic and international supply, these shields provide dependable and efficient boiler tube safeguarding. For detailed specifications and global export services, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield

Send Message
product image
Boiler Half Round Tube Shield

Ladhani Metal Corporation offers 1Cr13 Boiler Half Round Tube Shields designed to provide robust protection for boiler and heat exchanger tubes operating in moderate temperature and mildly corrosive environments. Manufactured from martensitic stainless steel with a balanced chromium content, 1Cr13 offers good resistance to oxidation and corrosion, along with high mechanical strength and wear resistance. Its heat-treatable properties ensure excellent hardness and durability, making it suitable for extended service in demanding industrial conditions. They act as a protective layer against soot blower impact, abrasive flue gases, and particulate erosion, helping extend tube life and reduce maintenance frequency. Ladhani Metal Corporation manufactures, supplies, and exports 1Cr13 Boiler Half Round Tube Shields in a variety of sizes, lengths, and thicknesses to meet specific application requirements in both domestic and international markets. 1Cr13 Grade Chemical Composition – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.22% • Manganese (Mn): ≤ 0.60% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 0.60% • Chromium (Cr): 12.00 – 14.00% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Applications: Best suited for boiler tubes in environments where moderate oxidation resistance, good mechanical strength, and abrasion resistance are required. Uses • Shields straight boiler tubes in superheater and reheater sections • Protects against soot blower erosion and abrasive flue gas particles • Ideal for medium-temperature service conditions • Extends operational life of boiler tubes in industrial applications Features • Good oxidation and corrosion resistance – Suitable for moderate temperature use • High mechanical strength – Maintains structural integrity under operational stress • Wear resistant – Withstands abrasive and erosive boiler environments • Accurate fitment – Precision half-round design for secure tube coverage • Multiple installation options – Suitable for welding, clamping, or banding • Export ready – Manufactured to international quality specifications Applications • Power generation boilers – Protects superheater and reheater tube sections • Industrial steam boilers – Reduces wear from soot blowing and flue gas flow • Waste heat recovery units – Provides protection in moderate heat zones • Pulp, paper, and textile industries – Ensures tube longevity under abrasive conditions Conclusion The 1Cr13 Boiler Half Round Tube Shield from Ladhani Metal Corporation combines mechanical strength, wear resistance, and moderate oxidation protection for reliable boiler tube safeguarding. Precision-formed for secure installation and manufactured to meet export standards, these shields are an effective solution for extending tube service life in diverse industrial environments. For customized sizing and global supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield

Send Message
product image
Outer Half Round 90 Degree Bend Tube Shields

Ladhani Metal Corporation offers Cr25Ni20 Outer Half Round 90 Degree Bend Tube Shields engineered to safeguard the outer arc of U-bends and 90-degree curved tubes in high-temperature industrial systems such as boilers, heat exchangers, superheaters, and reheaters. The half-round shield is precision-formed to match the curvature of return tube bends, creating a robust physical barrier against erosive flue gas, particulate impact, and mechanical wear from soot blowing. Cr25Ni20 shields are especially suited for utility boilers, incinerators, petrochemical heaters, and waste heat recovery units operating under aggressive thermal and oxidizing conditions. Ladhani Metal Corporation is a reputed manufacturer, supplier, and exporter of Cr25Ni20 Outer Half Round 90 Degree Bend Tube Shields, offering customized configurations for optimal fit and performance. Cr25Ni20 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses • Shields 90-degree return bends in radiant sections of superheaters and reheaters • Applied in HRSGs, waste heat boilers, and incinerators under severe temperature conditions • Guards against metal loss due to flue gas erosion and thermal cycling • Suitable for tube bends in high-temperature reformers, furnaces, and gas processing units Features • Outstanding heat resistance – Performs reliably at sustained temperatures above 1000°C • Excellent oxidation and scaling resistance – Protects metal surfaces in oxidizing and carburizing atmospheres • Long service life – High alloy content ensures resistance to metal fatigue and thermal stress • Tailored fit – Fabricated to match various tube bend radii and dimensions • Flexible installation – Can be clamped, tack welded, or banded based on site requirements • Wide availability – Offered in diverse lengths, wall thicknesses, and bend angles Applications • Power plants – Protects reheater and superheater tube bends in extreme heat zones • Waste incineration plants – Shields tubes from ash erosion and corrosive gas attack • Petrochemical and refinery sectors – Applied in high-temperature fired heaters and steam reformers • Metal and glass industries – Protects furnace coils and curved tubes from high-temperature damage Conclusion The Cr25Ni20 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation offers superior protection for tube bends exposed to intense heat, oxidation, and thermal cycling. With high alloy stability and long-term performance in extreme environments, these shields are ideal for critical thermal processing systems. For custom dimensions, application-specific material advice, or product inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

Send Message
product image
Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation offers high-performance SS 310 Outer Half Round 90 Degree Bend Tube Shields engineered to protect the outer curvature of 90-degree bends and U-bend tubes in boilers, superheaters, heat exchangers, and reheaters. Manufactured from austenitic stainless steel grade SS 310, these shields exhibit excellent resistance to oxidation, scaling, and high-temperature corrosion. Designed for extreme service environments, they safeguard vulnerable bend sections from flue gas erosion, fly ash impingement, and thermal cycling. The precisely formed semi-cylindrical profile ensures secure fitting on outer tube bends, enhancing operational reliability and extending tube life under severe conditions. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 310 Outer Half Round 90 Degree Bend Tube Shields, delivering custom-fabricated shielding solutions to suit diverse industrial boiler geometries and performance needs. SS 310 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Designed for use in thermal power plants, WHRBs, and industrial boilers where return bends are exposed to high heat, ash impact, and corrosive gases. Uses • Protection of 90-degree return bends in superheaters, reheaters, and boilers • Shields for U-bend tubes in heat recovery steam generators (HRSGs) and waste heat boilers • Ideal for applications in petrochemical plants and thermal processing units • Guards tube bends against scaling, thermal fatigue, and soot-blower wear Features • Exceptional high-temperature strength – SS 310 maintains stability and strength at elevated temperatures • Oxidation and scaling resistance – Performs reliably in oxidizing environments up to 1100°C • Long service life – Resists cracking, erosion, and corrosion in demanding flue gas atmospheres • Precision bent – Custom-formed to align with the radius of tube bends for optimal protection • Installation flexibility – Can be installed using clamping, welding, or banding methods • Configurable design – Available in various lengths, thicknesses, and bend radii to match boiler specifications Applications • Thermal power plants – Shields U-bend and elbow tubes in high-heat boiler zones • HRSGs and WHRBs – Protects curved sections in exhaust gas recovery systems • Chemical plants and refineries – Resists aggressive corrosion in reformers and heaters • Cement and pulp industries – Minimizes wear from abrasive particles and corrosive fumes Conclusion The SS 310 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation offers robust thermal and corrosion protection for curved boiler tube sections operating in extreme environments. With its high-temperature resistance and precision fit, this shielding solution ensures reduced maintenance and extended equipment life. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

Send Message
product image
90 Degree Bend Tube Shield

The Outer Half Round 90 Degree Bend Tube Shield is fabricated to precisely match the outer arc of 90° tube bends. Its semi-cylindrical form conforms tightly to the external curve, forming a protective barrier that resists abrasive flow and corrosive attack. These shields are typically used in superheaters, reheaters, waste heat recovery boilers (WHRBs), and HRSGs where return bends are most vulnerable. The shields are manufactured from corrosion-resistant stainless steels and heat-resistant alloys, selected based on temperature ratings and media conditions. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Outer Half Round 90 Degree Bend Tube Shields, offering standard and custom-engineered designs for a wide variety of boiler and heat recovery applications. Available Material Grades • Stainless Steels: SS 304, 304L, 310, 310S, 316, 316L, 410, 420, 430 • Heat-Resistant Alloys: 1Cr13, 1Cr18Ni9Ti, Cr25Ni20, 1Cr25Ni20Si2, Cr23Ni13, 1Cr20Ni14Si2, Inconel 600, and more Typical Chemical Composition (example – SS 316) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Used in curved tube regions where the external surface is subjected to thermal wear, ash abrasion, and corrosive gases. Uses • Protection of 90-degree U-bends in boiler and superheater tube banks • Return bend shielding in heat exchangers and WHRBs • Safeguarding curved tubes in process heaters, HRSGs, and refinery systems • Applied in thermal, petrochemical, and chemical plant steam systems • Suitable for power generation and heavy industrial boilers Features • Form-fitting design – Precisely matches outer curvature of U-bends for tight, secure installation • Heat and corrosion resistance – Manufactured from materials designed to withstand extreme thermal and chemical environments • Durable protection – Shields critical bend zones from fly ash erosion, soot-blowing wear, and gas impingement • Reduced maintenance – Prolongs tube life and minimizes unplanned outages due to bend failure • Custom-engineered – Fabricated based on user drawings, coil geometry, and tube specifications • Flexible installation – Can be clamped, welded, or banded with minimal disassembly Applications • steam power boilers – Protects outer bend regions from accelerated erosion and high-velocity flue gases • oil and gas refineries – Used in convection section return bends to enhance tube longevity • WHRB and HRSG installations – Shields bend areas exposed to intense ash loading • fertilizer and chemical processing – Ideal for curved coils in high-temperature, corrosive environments • industrial heaters – Ensures safety and long-term performance of curved tube bundles Conclusion The Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – delivers critical protection to return bends in thermal process systems. Designed for curved tube geometry, these shields reduce erosion risk, extend tube service life, and support the reliability of high-performance boilers, reformers, and heat recovery units. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponent

Send Message

Still searching for
safe disconnection?