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Items tagged with 'robust construction makes'

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Duplex Flanges

DIN 2634 duplex steel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically designed for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium duplex stainless steel grades, offering exceptional corrosion resistance, excellent mechanical strength, and superior resistance to stress corrosion cracking in harsh environments. Their robust construction makes them ideal for demanding industrial applications where reliability and durability are critical. Ladhani Metal Corporation is a trusted global manufacturer and supplier of duplex steel flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Duplex Steel Grades and Typical Composition: Duplex Stainless Steel 2205 (UNS S32205 / S31803) • Chromium (Cr): 21 – 23% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.14 – 0.20% • Iron (Fe): Balance Applications: Preferred in environments with chloride exposure, such as seawater, chemical processing, and pulp and paper industries, due to excellent resistance to pitting, crevice corrosion, and stress corrosion cracking. Duplex Stainless Steel 2507 (UNS S32750) – Super Duplex • Chromium (Cr): 24 – 26% • Nickel (Ni): 6 – 8% • Molybdenum (Mo): 3.5 – 4.5% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance Applications: Used in the most aggressive environments including offshore oil and gas, desalination plants, and chemical processing where enhanced corrosion resistance and high mechanical strength are critical. Applications of DIN 2634 Duplex Steel Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater and aggressive chloride environments while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive chemicals such as acids, alkalis, and chlorides at elevated pressures. • Desalination Plants Performs exceptionally in saltwater treatment systems exposed to high pressure and corrosive media. • Oil and Gas Industry Used in pipelines and pressure vessels requiring resistance to chloride-induced stress corrosion cracking. • Pulp and Paper Industry Applied in aggressive bleaching and chemical processing environments. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Excellent corrosion resistance including pitting, crevice, and stress corrosion cracking resistance • Superior mechanical strength and toughness at elevated temperatures • Weld neck configuration ensures strong, vibration-resistant joints • Available in standard duplex and super duplex grades • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 duplex steel flanges PN 25 from Ladhani Metal Corporation are engineered for challenging environments where corrosion resistance, mechanical strength, and pressure integrity are critical. With superior durability and reliability, these duplex steel flanges are ideal for demanding applications in marine, chemical, oil and gas, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

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Monel flanges

DIN 2634 monel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically engineered for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium Monel alloys, offering excellent corrosion resistance, high strength, and durability in harsh environments. Their robust construction makes them ideal for applications involving aggressive chemical media and seawater where conventional metal flanges may degrade. Ladhani Metal Corporation is a trusted global manufacturer and supplier of Monel flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Monel Grades and Typical Composition: Monel 400 (UNS N04400) – Nickel-Copper Alloy • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Carbon (C): 0.30% maximum Applications: Preferred in seawater and saltwater service, chemical processing, and marine equipment where excellent corrosion resistance in oxidizing and reducing environments is required. Monel K500 (UNS N05500) – Nickel-Copper Alloy with Additional Strengthening Elements • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Aluminum (Al) and Titanium (Ti): Added for age hardening Applications: Used in high-strength marine and chemical environments requiring enhanced mechanical properties and corrosion resistance. Applications of DIN 2634 Monel Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater, brine, and marine atmospheres while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive media such as acids, alkalis, and chloride solutions at elevated pressures. • Desalination Plants Performs reliably in saltwater treatment and high-pressure water processing systems. • Power Generation Used in systems requiring resistance to erosion and corrosion in high-temperature steam and cooling circuits. • Pharmaceutical and Food Processing Applied in hygienic environments requiring corrosion resistance and chemical inertness. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Excellent resistance to corrosion, erosion, and stress corrosion cracking • Weld neck configuration ensures strong, vibration-resistant joints • Available in Monel 400 and Monel K500 alloys • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 monel flanges PN 25 from Ladhani Metal Corporation are engineered for demanding conditions where corrosion resistance, mechanical strength, and pressure integrity are essential. These Monel flanges provide long-term durability and reliable performance for advanced applications in marine, chemical, power generation, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

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Titanium flanges

DIN 2634 titanium flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically engineered for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium titanium grades, offering exceptional corrosion resistance, low density, and outstanding mechanical strength even in the most demanding environments. Their lightweight yet highly durable nature makes them ideal for aggressive service conditions where conventional metal flanges may fail. Ladhani Metal Corporation is a trusted global manufacturer and supplier of titanium flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Titanium Grades and Typical Composition: Titanium Grade 2 (UNS R50400) – Commercially Pure Titanium • Titanium (Ti): ≥ 98.9% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Preferred in seawater service, chemical processing, and marine equipment where high corrosion resistance in oxidizing environments is required. Titanium Grade 5 (Ti-6Al-4V / UNS R56400) – Alloyed Titanium • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% • Iron (Fe): ≤ 0.40% • Oxygen (O): ≤ 0.20% Applications: Used in high-strength and high-temperature applications, including aerospace systems, pressure vessels, and heat exchangers due to its superior strength-to-weight ratio and fatigue resistance. Applications of DIN 2634 Titanium Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater and brine solutions while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive media such as chlorine, acids, and alkalis at elevated pressures. • Desalination Plants Performs exceptionally in salt-laden and high-pressure water processing systems. • Aerospace and Defense Equipment Used in high-performance fluid systems requiring lightweight and high-strength components. • Pharmaceutical and Medical Systems Applied in ultra-clean and sterile environments where corrosion-free operation is essential. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Lightweight construction reduces system weight without compromising strength • Exceptional resistance to corrosion, erosion, and high-temperature oxidation • Weld neck configuration ensures strong, vibration-resistant joints • Available in commercially pure and alloyed titanium grades • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 titanium flanges PN 25 from Ladhani Metal Corporation are engineered to perform in extreme conditions where high pressure, aggressive media, and corrosion resistance are critical. With superior mechanical strength and long-term durability, these titanium flanges are ideal for advanced applications in marine, chemical, aerospace, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

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Duplex Flanges

Ladhani Metal Corporation is a leading manufacturer and exporter of DIN 2565 duplex flanges, designed for reliable, high-strength connections in low-pressure piping systems. Manufactured in accordance with DIN 2565 standards and typically offered with a PN 6 pressure rating, these flanges are ideal for threaded pipe joints where welding is not required. Duplex flanges are crafted from duplex stainless steel, known for its dual-phase microstructure that combines the strength of ferritic steel with the corrosion resistance of austenitic steel. This makes them an excellent choice for applications where both mechanical performance and resistance to harsh environments are critical. Flange Types: • Threaded (Screwed) Flanges: Designed for easy installation and disassembly without welding, suitable for systems requiring frequent maintenance. • Raised Face (RF) Flanges: Enhances gasket sealing capabilities, ensuring leak-proof performance in pressurized systems. • Flat Face (FF) Flanges: Commonly used in low-pressure piping systems, especially with non-metallic gaskets. • Forged Threaded Flanges: Manufactured through forging for improved toughness, impact resistance, and pressure-handling capabilities. Duplex Steel Grades and Composition: Duplex 2205 (UNS S31803 / S32205) o Chromium (Cr): 22.0 – 23.0% o Nickel (Ni): 4.5 – 6.5% o Molybdenum (Mo): 3.0 – 3.5% o Nitrogen (N): 0.14 – 0.20% o Iron (Fe): Balance Applications: Ideal for chemical processing, marine applications, and high-chloride environments due to excellent pitting and crevice corrosion resistance. Applications of DIN 2565 Duplex Flanges: • Chemical and Petrochemical Industries: Withstand acidic and chloride-rich environments. • Marine and Offshore Structures: Resistant to seawater corrosion and stress corrosion cracking. • Oil & Gas Industry: Used in pressure vessels, heat exchangers, and subsea pipelines. • Pulp and Paper Industry: Excellent resistance to sulfide and chloride attack. • Desalination Plants: Long-lasting performance in salt-heavy environments. Key Features: • Compliant with DIN 2565 standard and PN 6 pressure rating • Superior strength and stress resistance compared to standard stainless steels • Excellent resistance to pitting, crevice, and stress corrosion cracking • Available in Duplex 2205 and Super Duplex 2507 grades • Delivered with full traceability and third-party inspection certificates Conclusion: DIN 2565 duplex flanges from Ladhani Metal Corporation are engineered for optimal performance in environments demanding both strength and corrosion resistance. Their robust construction, advanced metallurgy, and precise engineering make them ideal for industries where reliability and safety are paramount. For technical specifications, pricing, or bulk order inquiries, reach out to Ladhani Metal Corporation today.

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers Cr23Ni13 Boiler Half Round Tube Shields designed for high-performance tube protection in industrial boilers and heat exchangers operating under elevated temperature and corrosive conditions. Manufactured from an austenitic heat-resistant stainless steel alloy containing high chromium and nickel content, Cr23Ni13 provides excellent resistance to oxidation, carburization, and scaling. These shields are precisely formed into a half-round profile for accurate fitting over straight sections of boiler tubes. They serve as a robust barrier against abrasive flue gases, soot blower impact, and high-velocity particulate erosion, significantly increasing tube lifespan and reducing maintenance downtime. Ladhani Metal Corporation manufactures, supplies, and exports Cr23Ni13 Boiler Half Round Tube Shields in various sizes, lengths, and thicknesses to meet the specific requirements of domestic and international clients. Cr23Ni13 Grade Chemical Composition – Heat Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 22.00 – 24.00% • Nickel (Ni): 12.00 – 14.00% • Iron (Fe): Balance Applications: Suitable for high-temperature boilers, waste heat recovery units, and process heaters Uses • Shields straight boiler tubes in superheater and reheater sections • Protects against oxidation, scaling, and abrasive flue gas erosion • Ideal for applications requiring moderate carburization resistance • Extends service life in high-heat process and power generation equipment Features • High chromium-nickel alloy – Ensures superior scaling and oxidation resistance • Good thermal stability – Maintains mechanical strength at elevated temperatures • Precision half-round profile – Guarantees accurate tube coverage and fitment • Durable construction – Withstands abrasive and corrosive flue gas conditions • Versatile installation – Compatible with welding, clamping, or banding methods • Export quality – Manufactured to meet international dimensional and quality standards Applications • Power plants – Protects tubes in superheater and reheater assemblies • Waste heat recovery systems – Guards against oxidation in high-temperature gas flow areas • Petrochemical process heaters – Resists carburization in refinery furnace atmospheres • Cement and metallurgy industries – Offers protection in abrasive and thermal cycling conditions Conclusion The Cr23Ni13 Boiler Half Round Tube Shield from Ladhani Metal Corporation is engineered for reliable performance in high-temperature and corrosive boiler environments. With its optimal chromium-nickel balance, it delivers strong resistance to oxidation and scaling while maintaining structural integrity. Available in customized dimensions for both domestic supply and global export, these shields provide dependable and long-lasting boiler tube protection. For technical specifications and order assistance, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 304 Boiler Tube Shields engineered to protect straight boiler and heat exchanger tubes from erosion, oxidation, and impact damage in aggressive thermal environments. Manufactured from austenitic stainless steel grade SS 304, these shields provide excellent corrosion resistance, good mechanical strength, and thermal stability at high operating temperatures. SS 304 is widely used in applications where exposure to flue gases, steam, and particulate matter demands reliable, long-term protection. The half-round design is precision-formed to match the curvature of straight boiler tubes, ensuring a snug and secure fit. This close contact minimizes tube exposure to abrasive particles, high-velocity gases, and soot blower impact. The shields serve as a durable physical barrier, extending tube life and reducing the frequency of costly maintenance and replacements. Ladhani Metal Corporation manufactures, supplies, and exports SS 304 Boiler Tube Shields in a variety of lengths, diameters, and thicknesses to suit specific application requirements across domestic and international markets. SS 304 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Suitable for thermal power stations, process heaters, WHRBs, HRSGs, and chemical industries operating under corrosive and high-heat environments. Uses • Protection of straight boiler tubes from erosion and oxidation • Installed in radiant and convection zones of boilers • Shields against soot blower damage in utility boilers • Used in HRSG and WHRB systems exposed to flue gases • Ideal for chemical, food, and textile processing boilers Features • Excellent corrosion resistance – Performs in oxidizing and mildly acidic environments • High thermal durability – Maintains strength at elevated temperatures • Long service life – Minimizes wear and reduces maintenance intervals • Easy to install – Can be clamped, tack welded, or banded • Custom-built – Available in varied lengths, thicknesses, and diameters • Export-ready – Manufactured to meet international standards Applications • Power plants – Steam generator tube protection from scale and erosion • Refineries and petrochemical units – For tube shielding in process heaters • Waste heat recovery systems – In cement, steel, and glass industries • Industrial boilers – Where high temperature and flue gas exposure are present Conclusion The SS 304 Boiler Tube Shield from Ladhani Metal Corporation delivers robust and corrosion-resistant protection for straight tubes exposed to harsh thermal and gaseous environments. With high-grade austenitic stainless steel construction, precise fit, and customizable dimensions, these shields are ideal for domestic and global boiler systems. For technical consultation, material selection, or custom orders, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation provides premium SS 304L Outer Half Round 90 Degree Bend Tube Shields, specifically designed to shield the outer curvature of 90-degree bends and U-bend tubes in boilers, heat exchangers, superheaters, and reheaters. Fabricated from austenitic stainless steel grade SS 304L, these shields offer enhanced corrosion resistance, superior weldability, and reliable performance in high-temperature and corrosive environments. Their semi-cylindrical form conforms precisely to the outer arc of curved tubes, acting as a robust barrier against fly ash erosion, flue gas corrosion, and thermal fatigue. By reducing wear on vulnerable bend sections, these shields contribute to longer tube life and lower maintenance costs. Ladhani Metal Corporation is a dependable manufacturer, supplier, and exporter of SS 304L Outer Half Round 90 Degree Bend Tube Shields, offering tailor-made shielding solutions to meet specific plant configurations and tube geometries. SS 304L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Designed for use in power plants, heat exchangers, WHRBs, and industrial steam systems where U-bends and return bends require outer surface protection from erosion and corrosion. Uses • External protection of 90-degree return bends in boilers and superheaters • Shields for curved tube sections in petrochemical reformers and HRSGs • Ideal for tube bends in WHRBs, process heaters, and power plant steam circuits • Protects high-risk bend areas from gas impingement and soot-blower erosion Features • Excellent corrosion resistance – SS 304L withstands oxidation and chemical attack in flue gas environments • Durable construction – Fabricated from high-strength stainless steel for long service life • Thermal resilience – Maintains structural integrity under cyclic thermal loads • Precision fit – Custom-formed to match the outer radius of 90-degree bends • Versatile installation – Clamp-on, weld-on, or banded as per application needs • Customization available – Length, thickness, and radius can be tailored to project specifications Applications • Thermal power stations – Provides wear protection for curved superheater and reheater tubes • WHRBs and HRSGs – Shields return bends in exhaust heat recovery systems • Refineries – Used in process heater tubes and convection section bends • Chemical and pulp industries – Resists ash and gas corrosion in corrosive atmospheres Conclusion The SS 304L Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation delivers dependable protection to curved tube surfaces in boiler and heat recovery applications. Its corrosion-resistant material, form-fitting geometry, and high-temperature capability make it a practical solution for reducing tube failure and improving plant reliability. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures Cr25Ni20 Half Round Straight Tube Shields for use in high-temperature industrial environments where resistance to oxidation, carburization, and thermal fatigue is critical. Cr25Ni20 is a heat-resistant alloy with a high chromium (25%) and nickel (20%) content, offering excellent stability under prolonged exposure to high heat and corrosive flue gases. This alloy is widely used in boilers, reformers, waste heat recovery systems, and thermal process units. Cr25Ni20 Half Round Straight Tube Shield The Cr25Ni20 Half Round Straight Tube Shield is precisely shaped to fit the outer surface of straight heat exchanger or boiler tubes. It forms a durable, semi-cylindrical layer of protection against high-temperature scaling, tube thinning, and erosion caused by particulate-laden flue gas. The shield enhances tube longevity in radiation zones and areas prone to direct flame or high-velocity gas flow. Its excellent thermal shock resistance also makes it suitable for cyclic heating and cooling conditions. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of Cr25Ni20 Half Round Straight Tube Shields, delivering robust thermal shielding solutions for critical tube protection. Material Grade Cr25Ni20 – High chromium-nickel heat-resistant alloy Chemical Composition of Cr25Ni20 • Carbon (C): ≤ 0.08% • Silicon (Si): ≤ 1.5% • Manganese (Mn): ≤ 2.0% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses • Protection of boiler tubes in radiant and convection zones • Straight tube shielding in reformers and furnace outlets • High-temperature air and gas heater shielding • Application in coal gasification and petrochemical furnaces • Tube erosion prevention in thermal incineration units Features • Excellent high-temperature performance – Operates reliably above 1000°C • Resistant to oxidation and scale – Maintains surface integrity in oxidizing environments • Superior creep strength – Suitable for long-term service under thermal stress • Effective in carburizing atmospheres – Ideal for furnaces and gas reactors • Thermal fatigue resistance – Withstands repeated heating and cooling cycles • Custom fabrication – Available in multiple lengths, thicknesses, and diameters Applications • power generation boilers – Radiant zone tube protection • thermal cracking units – Resistant to flame impingement and high gas velocity • waste heat recovery boilers – Prolongs tube life in high-ash flue gas areas • fertilizer plants – Used in ammonia reformer tube protection • metallurgical furnaces – Shields exposed tubes in extreme temperature cycles Conclusion Cr25Ni20 Half Round Straight Tube Shields from Ladhani Metal Corporation offer outstanding durability and heat resistance, making them ideal for straight tubes operating in the most demanding high-temperature applications. Their high chromium and nickel content ensures reliable service where oxidation, erosion, and thermal cycling are a concern. For custom sizes, specifications, or technical consultations, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 304L Half Round Straight Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from erosion, thermal fatigue, and corrosion caused by high-temperature gases and particulate matter. These shields are shaped to conform tightly to the outer tube surface, providing a protective barrier in high-wear zones. The SS 304L material offers excellent weldability and enhanced resistance to intergranular corrosion, making it ideal for shielding tubes in critical thermal environments. SS 304L Half Round Straight Tube Shield The SS 304L Half Round Straight Tube Shield is made from low-carbon austenitic stainless steel (304L), which minimizes carbide precipitation during welding and resists intergranular attack. This makes it especially useful for applications where welding is required during installation. The shield is installed over straight tube sections in boilers, superheaters, economizers, and steam processing equipment to extend tube life and reduce maintenance needs. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 304L Half Round Straight Tube Shields, offering reliable tube protection solutions for industrial heating and energy systems. Material Grade SS 304L – Low-carbon variant of austenitic stainless steel with enhanced corrosion resistance and weldability. Chemical Composition of SS 304L • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Ideal for systems involving welding, elevated temperatures, and corrosive steam or gas exposure. Uses • Shielding straight tubes in boilers and superheaters • Protection of economizer tubes and reheaters • Used in heat recovery steam generators (HRSGs) • Applied in steam reformers and chemical processing units • Effective in pulp and paper recovery boilers and refinery heaters Features • Intergranular corrosion resistance – Low carbon content prevents sensitization and weld decay • High-temperature strength – Maintains integrity under prolonged heat and gas exposure • Extended tube life – Minimizes erosion, slag buildup, and surface damage • Custom sizing – Available in various diameters, thicknesses, and lengths to match tube dimensions • Simple installation – Mounts securely using clamps, welding, or metal banding • Reduced maintenance – Lowers the need for frequent inspection and tube replacement Applications • power generation – Shields straight tube segments in LTSH and superheater zones from flue gas erosion • petrochemical plants – Protects tubes in high-humidity, chloride, and acidic processing environments • industrial boilers – Enhances tube longevity in zones prone to fly ash and slag contact • waste heat recovery systems – Extends operational life under thermal cycling and gas turbulence • marine boilers – Ideal for use in steam systems aboard ships exposed to saline and humid conditions Conclusion The SS 304L Half Round Straight Tube Shield by Ladhani Metal Corporation provides a robust and corrosion-resistant solution for protecting straight tube sections in thermal processing units. With its low carbon content, superior weldability, and durable performance in high-temperature environments, it is an optimal choice for industries focused on efficiency, reliability, and long service life. For custom fabrication, project-specific designs, or technical support, please contact Ladhani Metal Corporation.

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