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DIN 2545 carbon steel flanges supplied by Ladhani Metal Corporation are designed for use in a variety of industrial applications requiring strength, durability, and resistance to corrosion under moderate temperatures and pressures. These flanges are made from high-quality carbon steel, offering excellent mechanical properties and weldability, making them suitable for both low- and high-pressure systems. With a pressure rating of PN 40, these flanges are built to withstand pressures up to 40 bar, ensuring secure and leak-free connections in demanding applications across different industries, including chemical processing, power generation, and construction. Types of DIN 2545 Carbon Steel Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface and are primarily used in low-pressure applications where uniform distribution of sealing force is required. Raised Face Flanges (RF) – These flanges feature a raised surface around the bolt holes, providing enhanced sealing pressure, making them ideal for high-pressure applications. Ring-Type Joint (RTJ) Flanges – These flanges are designed with a groove to accommodate a metal sealing ring, providing a more secure seal for high-pressure systems or environments involving high temperatures. Grades and Chemical Composition: Carbon Steel A105 Chemical Composition: C: 0.35%, Mn: 0.60-0.90%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A105 is the most commonly used grade of carbon steel for flanges, offering good strength and impact resistance. It is suitable for low to medium-pressure applications and is widely used in the manufacturing of flanges for piping systems, valves, and fittings. This grade is known for its versatility and ease of welding. Carbon Steel A350 LF2 Chemical Composition: C: 0.30%, Mn: 1.00-1.50%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A350 LF2 is a low-temperature carbon steel grade designed for use in cryogenic and low-temperature applications. It offers good toughness and is resistant to brittle fracture in environments where temperatures are lower than standard carbon steel materials can withstand. A350 LF2 is commonly used in the oil, gas, and power generation industries. PN 40 Pressure Rating: The "PN" rating defines the flange's pressure capacity. PN 40 indicates that the flange is capable of handling pressures up to 40 bar, making it suitable for high-pressure systems in various industrial applications that require secure and durable connections. Applications: 1. Oil and Gas Industry: Pipelines and Transport Systems: Carbon steel flanges are commonly used in oil and gas pipelines to connect sections of pipe, valves, and other components. They provide a reliable seal and are capable of handling high pressures and extreme temperatures. Refineries and Petrochemical Plants: Carbon steel flanges are used in refining processes and in the transportation of crude oil and natural gas. They withstand the mechanical stresses and corrosion from various chemicals. Offshore Platforms: These flanges are used in offshore oil platforms where they handle high-pressure conditions in subsea pipelines and other critical infrastructure. 2. Chemical and Petrochemical Industry: Chemical Processing Equipment: Carbon steel flanges are used in reactors, heat exchangers, and distillation columns where the materials are exposed to high-pressure chemicals. They are preferred in systems that handle neutral or moderately corrosive chemicals. Pipelines for Chemical Transport: Used in chemical plants to transport fluids that are not highly corrosive, carbon steel flanges are durable and reliable in these settings. 3. Power Generation: Steam and Gas Turbines: Carbon steel flanges are widely used in power plants, especially in steam and gas turbines, where high pressure and temperatures are present. Cooling Systems: These flanges are found in cooling water systems, heat exchangers, and other systems where water or air is circulated to cool equipment. 4. Water Treatment Plants: Water Distribution Systems: Carbon steel flanges are commonly used to connect pipes in water distribution systems, especially in municipal water treatment and sewage treatment plants. Desalination Plants: These flanges are also employed in desalination plants, where seawater is converted into fresh water, due to their strength and ability to handle high-pressure environment. Conclusion: Ladhani Metal Corporation ensures the production of these carbon steel flanges meets the highest standards of quality and precision, ensuring long-term durability and reliable performance in even the most demanding applications. Each flange is manufactured according to strict specifications and undergoes thorough testing to guarantee safe and reliable operation in high-pressure environments. #din2545 #din2545flanges #din2545carbonsteelflanges #flanges #flangessupplier

DIN 2527 Titanium Blind Flanges are specialized components used to seal the open ends of pipes, vessels, or other equipment in industrial systems where no further connection is required. Made from Titanium alloys, these flanges offer a combination of high strength, excellent corrosion resistance, and light weight, making them an ideal choice for applications in demanding environments. Manufactured according to the DIN 2527 standard, these flanges ensure high levels of dimensional accuracy, pressure tolerance, and mechanical strength, which are critical for maintaining the integrity of piping systems. Material Composition of Titanium Alloys: Titanium alloys used for DIN 2527 Blind Flanges typically include: Grade 2 Titanium (Commercially Pure Titanium): Titanium (Ti): 99.2% min Iron (Fe): 0.30% max Oxygen (O): 0.25% max Carbon (C): 0.08% max Nitrogen (N): 0.03% max Hydrogen (H): 0.015% max Grade 5 Titanium (Ti-6Al-4V): Titanium (Ti): 90.0% min Aluminum (Al): 6.0% - 7.0% Vanadium (V): 3.5% - 4.5% Iron (Fe): 0.25% max Oxygen (O): 0.20% max Carbon (C): 0.10% max Nitrogen (N): 0.05% max Hydrogen (H): 0.015% max Key Features of DIN 2527 Titanium Blind Flanges: Corrosion Resistance: Titanium is highly resistant to corrosion, especially in chloride, seawater, and acidic environments, making Titanium Blind Flanges ideal for use in marine, chemical, and offshore applications. Titanium alloys offer superior resistance to pitting, crevice corrosion, and stress corrosion cracking, even in extreme environments like high salinity and acidic conditions. High Strength-to-Weight Ratio: Titanium has an excellent strength-to-weight ratio, making it significantly stronger than many steel alloys while being much lighter. This is particularly beneficial in industries where weight reduction is essential, such as aerospace and marine industries. Temperature Resistance: Titanium alloys can withstand high temperatures, with Grade 2 Titanium performing well at up to 400°C (752°F) and Grade 5 Titanium being suitable for continuous service at up to 400°C (752°F) as well, with intermittent exposure to even higher temperatures. Dimensional Accuracy and Pressure Class: DIN 2527 Titanium Blind Flanges are manufactured to precise dimensions, ensuring a secure seal within the piping system. Available in different pressure classes such as PN6, PN10, PN16, etc., ensuring compatibility with a wide range of piping systems. Design Options: Standard Blind Flange (Type A): A solid, circular disc used to seal the end of a pipe or vessel. Commonly used in general applications. Flat-Faced Blind Flange: Features a flat sealing surface, ideal for low-pressure systems. Raised Face Blind Flange: Includes a raised area around the center for improved sealing in higher pressure systems. Ring-Type Joint (RTJ) Blind Flange: Designed with a groove to accommodate a ring-type joint gasket, used for high-pressure applications, particularly in the oil and gas industry. Long Weld Neck Blind Flange: Features an extended neck for welding, providing additional strength and stability, commonly used in high-pressure or high-stress systems. Nominal Diameter: DIN 2527 Titanium Blind Flanges are available in a variety of nominal diameters (DN), typically ranging from DN10 (1/2 inch) up to DN600 (24 inches) or more, based on the application needs.

DIN 2527 SS 321 Blind Flanges are specialized components used in industrial piping systems to close off the ends of pipes or equipment where no further connection is necessary. A blind flange is a solid, flat disc without a central bore, specifically designed to seal the open end of a pipe or a vessel. The DIN 2527 standard, developed by the German Institute for Standardization, defines the specifications for these flanges, ensuring that they meet high standards for dimensional accuracy, pressure tolerance, and mechanical strength. The SS 321 material, used for the production of these blind flanges, is an austenitic stainless steel known for its excellent resistance to high-temperature oxidation, corrosion, and scaling. The addition of titanium to this steel stabilizes its structure, making it suitable for environments where temperatures fluctuate or are consistently high. As a result, SS 321 blind flanges are frequently used in industries where both strength and resistance to harsh environmental conditions are paramount, including the chemical, petrochemical, aerospace, and power generation industries. By utilizing DIN 2527 SS 321 Blind Flanges, companies can ensure secure, long-lasting, and efficient closures for piping systems under challenging operational conditions. These flanges are essential in maintaining the integrity of systems exposed to elevated pressures and corrosive substances, ensuring the safe containment of fluids and gases. key Features of DIN 2527 SS 321 Blind Flanges: Material Composition of SS 321: Carbon (C): ≤ 0.08% Chromium (Cr): 17.0 - 19.0% Nickel (Ni): 9.0 - 12.0% Titanium (Ti): 5 times the carbon content, generally around 0.60% minimum, to prevent carbide precipitation. Manganese (Mn): 2.00% max Silicon (Si): 1.00% max Phosphorus (P): 0.045% max Sulfur (S): 0.030% max Pressure and Temperature Resistance: Operating Temperature: SS 321 can perform well in high-temperature environments, up to 900°C (1650°F) intermittently and up to around 700°C (1292°F) for continuous service. Design and Dimensions of DIN 2527 Blind Flanges: Pressure Ratings: The design of a DIN 2527 blind flange is primarily based on pressure class ratings (such as PN6, PN10, PN16, etc.), which denote the maximum pressure the flange can safely withstand. Bolt Holes: The number and size of bolt holes for DIN 2527 blind flanges are specified according to the flange's pressure class and size. The bolt pattern is designed to ensure a tight seal and accommodate appropriate bolt sizes for a given pressure class. Thickness: The thickness of a blind flange can vary depending on the pressure rating and size, with thicker flanges being required for higher pressure applications. Nominal Diameter: Blind flanges are available in various nominal pipe diameters (DN) ranging from DN10 (1/2 inch) up to DN600 (24 inches) or more. Types of DIN 2527 SS 321 Blind Flanges: Standard Blind Flange (Type A): A solid, circular flange used to seal the end of a pipe or vessel. Common for general applications. Flat-Faced Blind Flange: Has a flat sealing surface, ideal for low-pressure systems and tight sealing. Raised Face Blind Flange: Features a raised surface around the center for better sealing in higher pressure systems. Ring-Type Joint (RTJ) Blind Flange: Has a groove for an RTJ gasket, designed for high-pressure applications, often used in the oil and gas industry. Long Weld Neck Blind Flange: Has an extended neck for welding, providing additional strength and used in high-pressure or stressed systems.

A Molybdenum Bar is a solid, rectangular or cylindrical piece of molybdenum metal, often used in industrial applications that require high strength, heat resistance, and durability. Molybdenum is a transition metal known for its excellent properties, including a high melting point, resistance to corrosion, and mechanical strength, which make it ideal for use in demanding environments. Key Features of Molybdenum Bar: o High Melting Point: Molybdenum bars can withstand extremely high temperatures (up to around 2,623°C or 4,753°F) without losing their structural integrity, making them perfect for high-temperature applications such as aerospace and industrial furnaces. o Strength and Durability: Molybdenum bars exhibit superior tensile strength and resistance to deformation, ensuring long-lasting performance under mechanical stress. o Corrosion Resistance: Molybdenum bars are highly resistant to oxidation and corrosion, even at high temperatures, which is crucial for use in harsh environments like chemical processing and high-temperature furnaces. o Electrical and Thermal Conductivity: Molybdenum has good electrical and thermal conductivity, making it suitable for specialized applications in electronics, including filaments, electrodes, and thermocouples. o Ductility and Workability: Although molybdenum is a hard and brittle metal at room temperature, it can be processed into various shapes and sizes, including bars, rods, and wires, through specialized manufacturing techniques. Common Applications: o Aerospace: Molybdenum bars are used in turbine blades, rocket nozzles, and heat shields for spacecraft due to their ability to perform under extreme heat. o Electronics and Electrical: Molybdenum bars are used in filaments, cathodes, and electrodes in electronic devices due to their excellent electrical conductivity and high melting point. o Metallurgy and Manufacturing: Molybdenum is a key component in high-strength steel alloys, making it useful in manufacturing tools, cutting equipment, and industrial machinery. o Chemical Processing: Due to its resistance to corrosive environments, molybdenum bars are used in the construction of reactors, heat exchangers, and other chemical processing equipment. Ladhani Metal Corporation's molybdenum bars are manufactured with strict quality controls and adhere to international standards to ensure optimal performance in demanding application

A tungsten plate is a flat, solid piece of tungsten metal, known for its high density, strength, and resistance to extreme temperatures. It is commonly used in industries requiring high-performance materials, such as aerospace, electronics, and radiation shielding. Tungsten plates are highly durable, corrosion-resistant, and can withstand high levels of stress and heat, making them ideal for applications involving high-pressure or high-temperature environments.Tungsten alloy plate is produced by good processing property billets and special cold and hot rolling technology; they can be used to make tungsten target, tungsten heat elements, tungsten radiation shields and tungsten boats for electronics, lightening, electro-vacuum industries. Tungsten alloy plate play important role in manufacturing of collimator for nuclear medicine, nuclear research, geologging and homeland security. These materials provide reliable protection against X-rays and gamma radiation. characteristics of tungsten plates include: High Density: Tungsten has a very high density (19.25 g/cm³), making tungsten plates useful in applications requiring mass and weight, such as radiation shielding, ballast weights, and counterweights. High Melting Point: With a melting point of 3,422°C (6,192°F), tungsten can maintain its integrity at very high temperatures, which makes it ideal for use in environments with extreme heat, such as aerospace and manufacturing processes. Strength and Durability: Tungsten plates are strong and hard, offering excellent resistance to wear, abrasion, and deformation. This makes them suitable for use in heavy-duty applications, such as mining, military armor, and tooling. Corrosion Resistance: Tungsten plates are highly resistant to corrosion, particularly at high temperatures, and are less prone to oxidation when compared to many other metals. Electrical Conductivity: Tungsten has good electrical conductivity, making it useful in electrical applications like electrical contacts and filaments. Application: Aerospace & Defense: Tungsten plates are used in military applications, such as in armor-piercing ammunition, shielding, and components for aircraft. Medical Applications: Tungsten plates are used for radiation shielding in medical imaging and radiotherapy. Manufacturing & Tooling: Tungsten's hardness makes it an excellent material for cutting tools, dies, and machining equipment. Heavy Industry: Used as counterweights, ballast, and in the production of high-performance industrial equipment.

Tungsten-Copper Alloy Bars/Rods are composite materials consisting of a blend of tungsten (W) and copper (Cu), offering a unique combination of the distinct properties of both metals. These alloys are typically used in applications that require both high density, heat resistance, and good electrical or thermal conductivity. The tungsten-copper composite is particularly valued in industries where high performance is required under extreme conditions, such as aerospace, electronics, and manufacturing. Characteristics: · High Density: Tungsten copper alloys have a density that lies between pure tungsten and pure copper, making them dense and stable for applications requiring mass and weight. · Thermal Conductivity: These alloys offer superior thermal conductivity compared to pure tungsten, thanks to the copper content. This makes them ideal for heat dissipation in high-temperature environments. · Electrical Conductivity: Copper provides high electrical conductivity, so tungsten-copper alloys are often used in electrical and electronic applications where heat resistance and electrical performance are both crucial. · Strength and Hardness: Tungsten copper alloys retain much of the high-strength and heat-resistant properties of tungsten, but with improved machinability and ductility due to the copper content. The specific hardness and strength depend on the proportion of tungsten, with higher tungsten content leading to greater hardness and heat resistance. · Thermal Expansion: The addition of copper modifies the alloy's coefficient of thermal expansion, giving it better dimensional stability compared to pure tungsten, which is important in applications where precision and tight tolerances are required. Applications: · Electrical and Electronic Components: Tungsten copper alloys are widely used in the electronics industry for electrical contacts, electrical conductors, commutators, and electrode materials for arc welding. They are also used in heat sinks and power transmission components where efficient heat dissipation is essential. · Aerospace and Defense: Due to their high-density and heat-resistance properties, these alloys are used in aerospace components, including rocket nozzles, heat shields, and circuit breakers in extreme conditions. The thermal stability makes them effective in environments with significant temperature fluctuations. · Manufacturing: Tungsten copper alloy rods are used in the production of high-performance tooling, such as die-casting dies, molds, and cutting tools, where both strength and heat management are critical. · Welding and Soldering: In high-current electrical applications, these alloys are also used for welding electrodes and soldering tips, where both electrical conductivity and heat resistance are required.

Ladhani Metal Corporation offers Half Round Shields for LTSH (Low Temperature Superheater) Tubes, Type-I design, specially manufactured to provide protection against erosion, oxidation, and abrasive flue gas particles in boiler systems. LTSH tubes are positioned in the convection zone of boilers, where they are exposed to medium-to-high velocity flue gases and ash-laden environments, making them highly susceptible to surface wear. The Type-I Half Round Shield is precision-engineered with a semi-cylindrical profile that matches the curvature of LTSH tubes, ensuring reliable coverage and extending tube life. Function of LTSH Tubes • Carry steam through the low-temperature superheater section of the boiler • Exposed to erosive flue gases at moderate-to-high velocities • Require Half Round Shields to reduce erosion, scaling, and tube thinning Ladhani Metal Corporation manufactures, supplies, and exports Half Round Shields for LTSH, Type-I, in various sizes, thicknesses, and materials to suit different boiler designs across domestic and international markets. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Specifically used in low-temperature superheater sections of thermal power plants, waste heat recovery boilers (WHRBs), and industrial boilers where tube erosion is a recurring challenge. Uses • Shields LTSH tubes against high-velocity flue gas erosion • Prevents damage from abrasive ash particles and soot blower jets • Extends service life of LTSH components in power generation and industrial boilers • Enhances operational efficiency by reducing tube replacement frequency Features • Excellent erosion and oxidation resistance • Available in multiple stainless steels and heat-resistant alloys • Thermal stability in fluctuating temperature environments • Custom-designed to match LTSH tube curvature for accurate fitment Applications • Power plant boilers – LTSH tube protection under erosive conditions • WHRBs – Reliable defense against flue gas and ash impact • HRSGs – Guards low-temperature superheater tubes from wear • Industrial boilers – Ensures long-term efficiency in steam generation systems Conclusion The Half Round Shield for LTSH, Type-I, by Ladhani Metal Corporation offers durable and reliable protection for superheater tubes operating under erosive flue gas conditions. Manufactured from stainless steels and heat-resistant alloys such as SS 304, 310, 316, 410, 420, 430, 1Cr13, 1Cr18Ni9Ti, 1Cr20Ni14Si2, 1Cr25Ni20Si2, Cr23Ni13, and Cr25Ni20, these shields are engineered for long service life and export-ready specifications. For supply details and technical support, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC04 DIN EN 10130 1.0338 St 14-03 The special deep-drawing grade DC04 is specified in accordance with the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products that are important in numerous industrial applications, especially where high formability and excellent surface quality are required. DC04 is a low-carbon steel that impresses with its exceptional cold formability. The chemical composition of DC04 is precisely balanced to ensure that the material has the desired mechanical properties. The carbon content in DC04 is typically a maximum of 0.08 %, while the manganese content is a maximum of 0.40 %. This composition supports the high formability and weldability of the steel, making it ideal for demanding forming processes. The mechanical properties of DC04 are characterized by a low yield strength of maximum 210 MPa and a tensile strength between 270 and 350 MPa. Particularly noteworthy is the high elongation at break of at least 38%, which illustrates the excellent formability of the material. These properties make DC04 a preferred choice for the production of complex components that require high precision and surface quality, such as car body components in the automotive industry or filigree parts in the electronics industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to high-gloss, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC04. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC04, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC04 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC04 therefore retains its excellent cold formability and mechanical performance. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC04 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. DC04 and DC01 are both cold-rolled, unalloyed quality steels that are used for various industrial applications. While DC01 serves as the standard grade for general cold forming processes, DC04 is characterized by improved deep-drawing properties and higher ductility. This comparison highlights the differences between the two materials in terms of chemical composition, mechanical properties and typical applications. Chemical composition The chemical composition influences the formability and weldability of the steel. Both steels are made of carbon steel, but DC04 has a lower carbon content, which supports its improved cold formability. Thanks to the lower carbon and Sulphur content, DC04 offers improved deep-drawing capability as less intergranular embrittlement occurs. Mechanical properties The mechanical properties are decisive for the forming processes and the behavior of the steel under load. DC04 has a lower yield strength and higher elongation, which makes the material easier to form. The lower yield strength and increased minimum elongation of DC04 make this material ideal for demanding forming processes such as deep drawing.

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC04 DIN EN 10130 1.0338 St 14-03 The special deep-drawing grade DC04 is specified in accordance with the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products that are important in numerous industrial applications, especially where high formability and excellent surface quality are required. DC04 is a low-carbon steel that impresses with its exceptional cold formability. The chemical composition of DC04 is precisely balanced to ensure that the material has the desired mechanical properties. The carbon content in DC04 is typically a maximum of 0.08 %, while the manganese content is a maximum of 0.40 %. This composition supports the high formability and weldability of the steel, making it ideal for demanding forming processes. The mechanical properties of DC04 are characterized by a low yield strength of maximum 210 MPa and a tensile strength between 270 and 350 MPa. Particularly noteworthy is the high elongation at break of at least 38%, which illustrates the excellent formability of the material. These properties make DC04 a preferred choice for the production of complex components that require high precision and surface quality, such as car body components in the automotive industry or filigree parts in the electronics industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to high-gloss, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC04. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC04, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC04 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC04 therefore retains its excellent cold formability and mechanical performance. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC04 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. DC04 and DC01 are both cold-rolled, unalloyed quality steels that are used for various industrial applications. While DC01 serves as the standard grade for general cold forming processes, DC04 is characterized by improved deep-drawing properties and higher ductility. This comparison highlights the differences between the two materials in terms of chemical composition, mechanical properties and typical applications. Chemical composition The chemical composition influences the formability and weldability of the steel. Both steels are made of carbon steel, but DC04 has a lower carbon content, which supports its improved cold formability. Thanks to the lower carbon and Sulphur content, DC04 offers improved deep-drawing capability as less intergranular embrittlement occurs. Mechanical properties The mechanical properties are decisive for the forming processes and the behavior of the steel under load. DC04 has a lower yield strength and higher elongation, which makes the material easier to form. The lower yield strength and increased minimum elongation of DC04 make this material ideal for demanding forming processes such as deep drawing.