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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are purpose-built components designed to extend the life of boiler, heat exchanger, and process tubes by offering robust protection from erosion, scaling, and thermal impact. These shields are essential for maintaining system performance and reducing unscheduled downtime in industries that operate under demanding thermal and mechanical conditions. SS 420 Half Round Tube Shield The SS 420 Half Round Tube Shield is a semi-cylindrical protector fabricated from martensitic stainless steel grade 420. Known for its high hardness, wear resistance, and moderate corrosion resistance, SS 420 is ideally suited for applications where abrasion and mechanical stress are predominant concerns. The half-round configuration ensures a secure fit over existing tubes, creating a physical barrier against direct exposure to high-velocity gases, fly ash, and thermal shocks. Its ability to retain strength at elevated temperatures makes it suitable for use in utility boilers, air preheaters, and other high-wear process systems. Chemical Composition of SS 420 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides abrasion resistance in flue gas paths, soot blower zones, and areas exposed to particulate erosion in industrial boilers. • Heat Exchanger Shielding – Minimizes mechanical damage caused by turbulent flow and particulate-laden fluids, preserving heat transfer efficiency. • Furnace Tube Guarding – Protects furnace and kiln tubes from thermal scale buildup and flame impingement in harsh operating zones. • Steam and Condensate Systems – Shields tubes from vibration, pressure cycling, and moderate steam-induced corrosion. • Ash and Gas Flow Zones – Ideal for protecting tubes in areas of fly ash impact or high-speed combustion gas flow in WTE and biomass plants. Features • High Surface Hardness – Excellent resistance to surface wear, impact, and mechanical abrasion due to its high carbon and martensitic structure. • Moderate Corrosion Resistance – Withstands oxidizing and mildly corrosive conditions up to 650°C, suitable for moderate industrial atmospheres. • Structural Integrity – Maintains strength under pressure and temperature cycling, offering long service life in mechanical protection roles. • Easy Installation – The half-round design enables fast application in the field with minimal disruption to tube layout or operation. • Finishing Options – Available in bright annealed, pickled, or passivated surfaces depending on operational requirements. • Custom Built – Offered in varied lengths, diameters, thicknesses, and attachment styles (clamp-on or weld-on) to match specific installations. Applications • Thermal and Biomass Power Stations – Used to protect boiler tubes from ash erosion and gas turbulence in high-velocity flue paths. • Cement and Steel Industries – Shields kiln and heat recovery tubes from particulate impact, slag, and high-temperature dust environments. • Waste-to-Energy Plants – Guards tubes in combustion chambers and economizers where gas stream erosion and soot buildup are persistent issues. • Oil Refineries – Applied in heat exchangers and preheater tubes exposed to abrasive flow or moderate corrosion risk. • Pulp and Paper Mills – Used in black liquor recovery boilers and steam generators handling fibrous or corrosive waste products. • Air Preheaters – Ideal for tubes located in dust-laden environments requiring protection against wear and gas abrasion. Conclusion The SS 420 Half Round Tube Shield from Ladhani Metal Corporation offers a high-performance, wear-resistant solution for tube protection in mechanically aggressive and thermally intensive environments. Its martensitic structure provides outstanding surface hardness, making it especially effective in soot blower zones, high-velocity ducts, and areas subject to abrasive particle flow. While not intended for severe chemical environments, SS 420 delivers exceptional value where mechanical durability is the top priority. With full customization options and precision manufacturing, Ladhani Metal Corporation ensures durable, reliable shielding products tailored to your plant’s exact operational needs. For technical consultations, order customization, or to request a quotation, please contact Ladhani Metal Corporation.

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Monel Flange

DIN 2632 Monel flanges PN 10 are high-performance weld neck flanges manufactured to meet the DIN 2632 standard, specifically designed for medium-pressure applications up to 10 bar (145 psi). These flanges are made from Monel, a nickel-copper alloy known for its outstanding corrosion resistance, particularly in marine and chemical environments. With excellent mechanical strength and superior durability in highly aggressive conditions, DIN 2632 Monel flanges provide a reliable solution where standard materials may fail. Ladhani Metal Corporation is a leading global manufacturer and supplier of Monel flanges, delivering consistent quality, dimensional accuracy, and full compliance with international standards. Each flange is meticulously tested to ensure optimum performance under demanding industrial conditions. Pressure Rating: • PN 10 (10 bar / 145 psi): Suitable for medium-pressure piping systems requiring high corrosion resistance and mechanical stability. Flange Type: • Weld Neck Flanges Designed with a long tapered hub that ensures precise pipe alignment and reduces localized stress at the flange connection. Ideal for high-integrity, high-strength joints. • Flat Face (FF) Flanges Flat face configuration ensures uniform gasket compression, making them ideal for systems using soft gaskets or connecting to cast components. Monel Grades and Composition: Monel 400 • Nickel (Ni): Minimum 63% • Copper (Cu): 28–34% • Iron (Fe): 2.0–2.5% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.3% Applications: Monel 400 is widely used in chemical and marine environments due to its excellent resistance to seawater, acids, and alkalis. It is commonly used in heat exchangers, seawater piping, pumps, and valves handling corrosive media. Monel K500 • Nickel (Ni): 63% minimum • Copper (Cu): 27–33% • Aluminum (Al): 2.3–3.15% • Titanium (Ti): 0.35–0.85% • Iron (Fe): ≤ 2.0% • Carbon (C): ≤ 0.25% Applications: Monel K500 combines the corrosion resistance of Monel 400 with greater strength and hardness due to age-hardening. It is used in marine shafts, chemical processing equipment, oil and gas tools, and high-strength fasteners. Applications of DIN 2632 Monel Flanges PN 10: • Marine and Offshore Ideal for seawater handling systems, shipbuilding, desalination units, and offshore platforms exposed to highly corrosive saltwater environments. • Chemical and Petrochemical Industry Used in pipelines and vessels transporting sulfuric acid, hydrofluoric acid, alkalis, and other aggressive substances. • Oil and Gas Industry Suitable for sour gas environments, offshore rigs, and subsea applications where corrosion and stress resistance are critical. • Power Generation Applied in cooling systems, condensers, and process equipment subjected to brine, steam, and corrosive gases. Key Features: • Fabricated to DIN 2632 specifications • PN 10 pressure rating for medium-pressure service • Weld neck and flat face designs available • Manufactured using Monel 400 and Monel K500 for corrosion-intensive applications • Exceptional resistance to seawater, acids, and alkalis • High strength and toughness even at elevated temperatures • Ideal for marine, chemical, and oil & gas industries • Custom dimensions, finishes, and alloy compositions available upon request Conclusion: DIN 2632 Monel Flanges PN 10 from Ladhani Metal Corporation are engineered to provide superior corrosion resistance, mechanical strength, and long-term reliability in medium-pressure industrial systems. With Monel grades 400 and K500, these flanges are well-suited for harsh environments in the marine, chemical, petrochemical, and offshore sectors. For detailed specifications, custom requirements, or pricing information, contact Ladhani Metal Corporation today.

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Monel Flanges

DIN 2630 Monel flanges PN 2.5 are precision-engineered weld neck flanges manufactured according to the DIN 2630 standard. These flanges are designed for low-pressure applications up to 2.5 bar (36.25 psi), offering outstanding resistance to corrosion, especially in marine and chemical environments. Fabricated from premium Monel alloys such as Monel 400 and Monel K500, these flanges provide excellent mechanical strength and durability, making them ideal for challenging service conditions in low-pressure piping systems. Ladhani Metal Corporation is a globally recognized manufacturer and supplier of Monel flanges, known for delivering high-quality products with advanced engineering precision. Our DIN 2630 PN 2.5 Monel weld neck flanges are extensively used in industries such as marine, chemical processing, oil and gas, and power generation, where superior corrosion resistance and reliability are essential. Each flange is produced to meet stringent industry standards for safety, performance, and longevity. Pressure Rating: • PN 2.5 (2.5 bar / 36.25 psi): Suitable for low-pressure applications requiring corrosion-resistant materials with excellent mechanical integrity. Flange Type: • Weld Neck Flanges Designed with a long tapered hub to enhance stress distribution and minimize turbulence, providing structural reliability and smooth fluid flow in demanding systems. • Flat Face (FF) Flanges Flat face flanges are ideal for use with cast components or soft gasket materials, ensuring uniform gasket compression in low-pressure environments. Monel Grades and Full Composition: Monel 400 (UNS N04400) • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): 2.0 – 3.0% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.3% Applications: Exceptional resistance to seawater, acids, and alkalis. Widely used in marine applications, chemical and hydrocarbon processing, and heat exchangers. Monel K500 (UNS N05500) • Nickel (Ni): ≥ 63.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2.0% • Manganese (Mn): ≤ 1.5% • Carbon (C): ≤ 0.25% Applications: Precipitation-hardened alloy offering greater strength and hardness than Monel 400 while retaining excellent corrosion resistance. Used in pump shafts, valves, and marine equipment. Applications of DIN 2630 Monel Flanges PN 2.5: • Marine Industry Ideal for use in seawater piping, heat exchangers, and ballast systems where corrosion resistance is critical. • Chemical Processing Utilized in process piping carrying corrosive chemicals and acidic media under low pressure. • Oil and Gas Industry Suitable for sour gas environments, offshore drilling platforms, and processing equipment exposed to corrosive fluids. • Power Generation Used in cooling and condensate systems where resistance to brine and steam is required. Key Features: • Manufactured in accordance with DIN 2630 standards • PN 2.5 pressure class designed for low-pressure applications • Weld neck design ensures better stress handling and flow performance • Flat face option available for uniform gasket sealing • Made from corrosion-resistant Monel 400 and Monel K500 alloys • High mechanical strength and excellent resistance to marine and chemical corrosion • Custom sizes, specifications, and finishes available upon request Conclusion: DIN 2630 Monel Flanges PN 2.5 from Ladhani Metal Corporation provide an ideal solution for low-pressure systems operating in aggressive and corrosive environments. With superior mechanical strength and outstanding resistance to seawater, acids, and other chemicals, these flanges are a reliable choice for critical applications across various industries. For custom configurations, technical consultation, or pricing details, contact Ladhani Metal Corporation.

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Monel Flanges

DIN 2627 Monel flanges PN 400 are high-performance blind flanges crafted for ultra-high-pressure systems where superior corrosion resistance, durability, and structural integrity are critical. Compliant with the DIN 2627 standard, these flanges are specifically designed to close off the ends of pipelines in extreme service environments, including highly corrosive marine atmospheres, acidic and alkaline chemical processes, and high-temperature applications. With a PN 400 rating (400 bar / 5800 psi), these flanges ensure leak-free operation under intense pressure and challenging conditions. Made from Monel alloys—primarily Monel 400 and Monel K500—these flanges are widely utilized in offshore oil rigs, naval applications, chemical processing, and power generation systems. Ladhani Metal Corporation is a global leader in manufacturing and exporting DIN-standard Monel flanges, ensuring compliance with international requirements for pressure containment, corrosion resistance, and metallurgical consistency. Pressure Rating: • PN 400 (400 bar / 5800 psi): Engineered for extremely high-pressure piping systems in critical and hazardous service environments where reliable sealing is essential. Flange Type: • Blind Flanges Solid, non-bored flanges used to seal piping systems or terminate flow paths. Ideal for pressure testing, system isolation, and future expansion. • Flat Face (FF) Flanges Designed with a flat sealing surface for use with full-face gaskets and flat mating components. Ensures uniform load distribution and optimal sealing performance. Monel Grades and Composition: Monel 400 (UNS N04400) • Nickel (Ni): ≥ 63% • Copper (Cu): 28 – 34% • Iron (Fe): ≤ 2.5% • Manganese (Mn): ≤ 2% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.3% Applications: Outstanding resistance to seawater, hydrofluoric acid, alkalis, and other corrosive media. Widely used in marine equipment, chemical processing, and heat exchangers. Monel K500 (UNS N05500) • Nickel (Ni): ≥ 63% • Copper (Cu): 27 – 33% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2% • Carbon (C): ≤ 0.25% Applications: Combines the corrosion resistance of Monel 400 with enhanced strength and hardness. Suitable for high-stress components like shafts, valve parts, and pump systems in corrosive environments. Applications of DIN 2627 Monel Flanges PN 400: • Offshore Oil and Gas Platforms Ideal for subsea systems exposed to high salinity, pressure, and corrosive gases such as hydrogen sulfide. • Marine and Shipbuilding Preferred in piping systems, ballast lines, and propulsion equipment exposed to seawater and biofouling agents. • Chemical and Petrochemical Plants Used in process systems handling caustic solutions, hydrofluoric acid, and strong alkalis at elevated pressures. • Heat Exchangers and Condensers Excellent thermal conductivity and corrosion resistance make Monel suitable for harsh thermal cycling conditions. • Nuclear and Power Generation Resilient in high-radiation and chemical-laden environments found in cooling systems and high-pressure steam lines. • Aerospace and Defense Used in fuel and hydraulic lines where strength and resistance to high-pressure corrosive media are critical. Key Features: • Manufactured according to DIN 2627 standards • Rated for PN 400 high-pressure operations • Blind flange design ensures reliable sealing and flow isolation • Flat face configuration for full-face gasket compatibility • Available in Monel 400 and Monel K500 grades • Exceptional resistance to corrosion by seawater, acids, and alkalis • High strength and durability in extreme service environments • Widely used in marine, chemical, nuclear, oil and gas, and aerospace industries • Custom configurations, sizes, and material options available on request Conclusion: DIN 2627 Monel Flanges PN 400 from Ladhani Metal Corporation are engineered for mission-critical applications where long-term durability, corrosion resistance, and high-pressure performance are mandatory. Whether you need protection against seawater, alkalis, or aggressive process chemicals, these flanges provide robust, leak-free service in the harshest operating environments. Contact Ladhani Metal Corporation for expert guidance, custom engineering, and dependable supply of Monel flange solutions tailored to your specific needs

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Monel Flanges

DIN 2576 Monel Flanges PN 10 are high-integrity, slip-on flanges manufactured from corrosion-resistant nickel-copper alloys, specifically designed for demanding low to medium-pressure applications. Compliant with the DIN 2576 standard, these flanges provide exceptional resistance to seawater, acids, alkalis, and corrosive chemicals, making them ideal for highly corrosive industrial environments. The slip-on design allows the flange to be positioned over the pipe and welded in place, ensuring precise alignment and long-term mechanical stability. Ladhani Metal Corporation is a trusted manufacturer and international supplier of Monel flanges, producing components that meet rigorous dimensional, metallurgical, and quality standards. DIN 2576 Monel flanges are widely used in marine, chemical, and oil and gas industries, where material durability and corrosion resistance are critical. Pressure Rating: • PN 10 (10 bar / 145 psi): Designed for systems requiring stable operation under moderate pressures in fluid and gas transport environments. Flange Types: • Slip-On Flanges Facilitate easy assembly by slipping over the pipe and welding on both sides to ensure a leak-proof and secure joint. • Flat Face (FF) Flanges Designed for use with flat gaskets and mating surfaces, offering even pressure distribution and sealing performance, particularly with brittle or non-metallic materials. Monel Grades and Composition: Monel 400 (UNS N04400) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe), Manganese (Mn), Silicon (Si), Carbon (C): Trace amounts Applications: Monel 400 is well-known for its outstanding resistance to seawater, hydrofluoric acid, sulfuric acid, and alkalis. It is widely used in marine engineering, chemical processing, and heat exchangers. Monel K500 (UNS N05500) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): ~30.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% Applications: Monel K500 offers the same corrosion resistance as Monel 400 but with significantly higher strength and hardness due to age-hardening. It is ideal for high-stress applications such as pump shafts, valve components, and marine fasteners. Applications of DIN 2576 Monel Flanges: • Marine and Offshore Engineering Ideal for seawater exposure, ballast systems, and structural applications in shipbuilding and offshore platforms. • Chemical and Petrochemical Processing Used in piping systems exposed to strong acids, caustics, and other corrosive agents. • Oil and Gas Industry Suitable for sour gas (H₂S) environments, offshore drilling equipment, and refining systems. • Heat Exchangers and Condensers Monel's thermal conductivity and corrosion resistance make it suitable for tube sheets and connecting flanges. • Power Generation Applied in cooling systems, boiler feedwater lines, and other aggressive service environments. • Aerospace and Defense Used in fuel and hydraulic systems where resistance to corrosion and stress cracking is required. Key Features: • Manufactured according to DIN 2576 specification • PN 10 pressure rating for low to medium-pressure fluid systems • Exceptional resistance to seawater, acids, alkalis, and chlorides • Available in Monel 400 and Monel K500 grades • Slip-on design enables easy installation and welding • Flat face versions for compatibility with flat gaskets and brittle materials • Excellent mechanical properties and corrosion resistance • Custom dimensions, finishes, and face types available upon request Conclusion: DIN 2576 Monel Flanges PN 10 from Ladhani Metal Corporation deliver high corrosion resistance and mechanical strength for aggressive environments where conventional materials fail. With availability in Monel 400 and K500 grades, these flanges are suitable for marine, oil & gas, and chemical applications. For technical support, project consultation, or custom orders, contact Ladhani Metal Corporation today.

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Monel Flanges

DIN 2573 Monel Flanges PN 6 are premium-quality, low-pressure plate flanges crafted from Monel alloys, specifically engineered for systems that operate in highly corrosive and aggressive environments. Manufactured in accordance with DIN 2573 standards, these flanges offer excellent resistance to seawater, acids, and high-temperature conditions, making them an ideal choice for industries such as marine engineering, chemical processing, oil and gas, and power generation. The exceptional properties of Monel alloys ensure durability and reliability in applications requiring strong resistance to pitting, crevice corrosion, and stress corrosion cracking. Ladhani Metal Corporation is a trusted manufacturer and global supplier of Monel alloy flanges, delivering high-quality products that meet rigorous international standards. The DIN 2573 flange design ensures easy installation and provides a secure, leak-free connection, even in low-pressure, harsh environments. Pressure Rating: • PN 6 (6 bar / 87 psi): Designed for low-pressure applications in corrosive and high-temperature environments where Monel’s strength and resistance to corrosion are critical for long-term performance. Flange Types: • Plate Flanges Flat flanges ideal for bolted connections in piping systems where gasket sealing is required, providing secure, leak-free operation in low-pressure systems. • Flat Face (FF) Flanges Used with flat gaskets and mating surfaces, ensuring uniform contact and load distribution, particularly when joining with non-metallic components or cast iron systems. • Slip-On Flanges These flanges slip over the pipe, providing easy alignment and easy-to-weld connections, ideal for low-pressure applications with moderate pressure fluctuations. • Custom-Machined Flanges Tailored to meet specific dimensional and material requirements, available in various sizes, grades, and face finishes to suit the needs of custom applications. Monel Grades and Composition: Monel 400 (UNS N04400) Composition: • Nickel (Ni): 63.0 – 70.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn), Silicon (Si), Carbon (C): Trace amounts Applications: Monel 400 is widely used in marine environments, chemical processing, and heat exchangers, where it is subjected to both high temperatures and exposure to saltwater or acids. Its superior resistance to corrosion and oxidation makes it a preferred material in demanding applications like pumps, valves, and marine piping systems. Monel K-500 (UNS N05500) Composition: • Nickel (Ni): 63.0 – 70.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.2% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2.5% Applications: Monel K-500 offers higher strength and hardness compared to Monel 400, making it suitable for applications in oil and gas extraction, marine industries, and aerospace systems, where both corrosion resistance and high mechanical properties are required. Applications of DIN 2573 Monel Flanges: • Chemical and Petrochemical Plants: Monel flanges are ideal for use in chemical reactors, exchangers, and pipelines handling aggressive chemicals like sulfuric acid, hydrochloric acid, and caustics. • Marine and Offshore Engineering: Highly resistant to seawater corrosion, Monel flanges are used extensively in marine piping systems, offshore oil rigs, and shipbuilding applications where exposure to saltwater and harsh weather conditions is frequent. • Oil and Gas Industry: Monel flanges are often used in production platforms, refineries, and pipelines exposed to brine and acidic substances, offering both strength and resistance to corrosion under high-stress conditions. • Power Generation: Used in systems handling high-temperature steam and corrosive environments, Monel flanges provide reliable service for high-performance power plant components. • Desalination and Water Treatment: With their corrosion resistance to saline environments, Monel flanges are also ideal for seawater desalination plants and water treatment facilities. Key Features: • Manufactured according to DIN 2573 standards • Rated for PN 6 low-pressure systems, with exceptional resistance to corrosion • Outstanding performance in highly corrosive, high-temperature environments • Available in Monel 400, Monel K-500, and other Monel alloys • High strength-to-weight ratio for reliable long-term performance • Suitable for marine, offshore, chemical, and power generation applications • Available with custom drilling, surface finishes, and flange faces Conclusion: DIN 2573 Monel Flanges PN 6 from Ladhani Metal Corporation provide unmatched durability, corrosion resistance, and performance in low-pressure applications exposed to challenging chemical, thermal, and environmental conditions. For custom dimensions, material selections, or technical support, contact Ladhani Metal Corporation today.

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Monel Flanges

Ladhani Metal Corporation is a prominent manufacturer and exporter of DIN 2565 Monel flanges, designed for high-performance, corrosion-resistant connections in low-pressure piping systems. Manufactured in accordance with DIN 2565 standards and typically available with a PN 6 pressure rating, these threaded flanges are ideal for systems where welding is not suitable or required. Monel flanges are made from a group of nickel-copper alloys that offer excellent resistance to seawater, acids, and alkalis. Known for their durability, strength, and exceptional corrosion resistance, Monel flanges are widely used in marine, chemical, and oil & gas industries where harsh operating environments are common. Flange Types: • Threaded (Screwed) Flanges: Designed for quick installation and removal without welding; ideal for maintenance-intensive applications. • Raised Face (RF) Flanges: Improves gasket compression and ensures leak-proof performance in pressurized systems. • Flat Face (FF) Flanges: Preferred in low-pressure setups with soft or non-metallic gaskets. • Forged Threaded Flanges: Offers enhanced strength and durability due to the forging process. • Custom-Machined Flanges: Precision-manufactured to meet specific dimensional, pressure, or material requirements. Available Monel Grades and Chemical Composition: 1. Monel 400 (UNS N04400) o Nickel (Ni): ≥ 63.0% o Copper (Cu): 28.0 – 34.0% o Iron (Fe): 2.0 – 2.5% o Manganese (Mn): ≤ 2.0% Applications: Excellent resistance to seawater, hydrofluoric acid, and alkalis. Commonly used in heat exchangers, marine hardware, and chemical processing equipment. 2. Monel K500 (UNS N05500) o Nickel (Ni): ≥ 63.0% o Copper (Cu): 27.0 – 33.0% o Aluminum (Al): 2.3 – 3.15% o Titanium (Ti): 0.35 – 0.85% Applications: Combines Monel 400’s corrosion resistance with increased strength and hardness. Used in pump shafts, valve components, and oil & gas drilling equipment. Applications of DIN 2565 Monel Flanges: • Marine Industry: Resistant to saltwater and ideal for piping systems on ships, submarines, and offshore platforms. • Chemical Processing: Handles aggressive acids, alkalis, and high-temperature chemical reactions. • Oil & Gas: Used in sour gas applications, valve assemblies, and pipeline systems. • Heat Exchangers and Condensers: Excellent thermal conductivity and corrosion resistance. • Aerospace and Defense: Suitable for fuel and hydraulic lines exposed to corrosive conditions. Key Features: • Manufactured as per DIN 2565 standards with PN 6 pressure rating • Exceptional resistance to corrosion, especially in saltwater and acidic environments • High mechanical strength and thermal conductivity • Non-magnetic and maintains integrity in a wide range of temperatures • Supplied with complete documentation, test certificates, and full traceability Conclusion: DIN 2565 Monel flanges from Ladhani Metal Corporation are engineered to perform in some of the most challenging industrial environments. With outstanding corrosion resistance, durability, and strength, these flanges are a reliable solution for marine, chemical, and oil & gas systems. Precision-crafted and quality-tested, our Monel flanges meet international standards and ensure long-term operational efficiency.

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Monel Flanges

Ladhani Metal Corporation is a reputed manufacturer and exporter of DIN 2561 Monel flanges, engineered for durability and corrosion resistance in low-pressure piping systems. Manufactured in accordance with the DIN 2561 standard, these flanges are available in pressure ratings including PN6, PN10, PN16, PN25, and PN40, offering excellent adaptability for custom project requirements. Monel, a high-performance nickel-copper alloy, is known for its exceptional resistance to seawater, acidic environments, and high-temperature oxidation. These properties make Monel flanges a preferred choice for marine, chemical, and oil & gas applications. Flange Types: Weld neck flanges: Designed for high-strength applications and superior leak-proof integrity. Raised face (RF): Enhances gasket compression and improves sealing performance. Flat face (FF): Ideal for connections involving brittle or non-metallic mating surfaces. Grades, Chemical Composition, and Applications: Monel 400 (UNS N04400) Chemical Composition: Nickel (Ni): ≥ 63.0% Copper (Cu): 28.0 – 34.0% Iron (Fe): ≤ 2.5% Manganese (Mn): ≤ 2.0% Silicon (Si): ≤ 0.5% Carbon (C): ≤ 0.30% Applications: Used in marine engineering, chemical processing, hydrocarbon processing, and heat exchangers. Outstanding resistance to seawater, acidic solutions (such as hydrofluoric and sulfuric acids), and high-pressure steam. Monel K500 (UNS N05500) Chemical Composition: Nickel (Ni): ≥ 63.0% Copper (Cu): 27.0 – 33.0% Aluminum (Al): 2.3 – 3.15% Titanium (Ti): 0.35 – 0.85% Iron (Fe): ≤ 2.0% Carbon (C): ≤ 0.25% Applications: Commonly used in oil and gas drilling tools, marine shafts, fasteners, and pumps. Offers higher strength and hardness than Monel 400 while retaining excellent corrosion resistance. Key Features: Complies with DIN 2561 standard specifications. Excellent resistance to corrosion in seawater and acidic environments. High mechanical strength and dimensional stability. Available in custom sizes, face finishes, and drilling options. Supplied with complete material test certificates and quality documentation. Applications: Marine & Shipbuilding: Exceptional resistance to saltwater corrosion makes Monel flanges suitable for seawater piping, condensers, and pump components. Oil & Gas Industry: Ideal for offshore rigs, valves, drilling equipment, and sour gas environments due to their resistance to corrosion and high pressure. Chemical Processing: Used in equipment handling hydrofluoric acid, alkalis, and other corrosive media in chemical plants. Conclusion: DIN 2561 Monel flanges from Ladhani Metal Corporation are engineered to deliver superior corrosion resistance and mechanical strength in aggressive environments. With Monel grades such as 400 and K500, these flanges are trusted by global industries for critical applications where reliability and performance are paramount. Our strict quality control and precision manufacturing ensure flanges that meet the highest standards of durability and safety. For technical details, pricing, or bulk inquiries, contact Ladhani Metal Corporation.

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Monel flanges

DIN 2545 Monel flanges, provided by Ladhani Metal Corporation, are designed to offer exceptional strength and outstanding resistance to corrosion, particularly in harsh environments. Monel alloys, primarily composed of nickel and copper, are known for their ability to withstand the corrosive effects of seawater, acids, and alkalis. These flanges are ideal for high-performance applications in industries such as marine, chemical processing, and oil and gas. With a pressure rating of PN 40, these flanges are capable of handling pressures up to 40 bar, ensuring reliable, leak-free connections in high-pressure systems. Types of DIN 2545 Monel Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface that provides uniform distribution of sealing pressure, making them suitable for low-pressure systems or where precise sealing is required. Raised Face Flanges (RF) – Raised face flanges feature a raised area around the bolt holes to provide higher sealing pressure, ideal for high-pressure environments. Ring-Type Joint (RTJ) Flanges – These flanges are designed with a groove to accommodate a metal sealing ring, suitable for applications that require resistance to high pressure and high temperatures. Grades and Chemical Composition: Monel 400 (UNS N04400) Chemical Composition: Ni: 63%, Cu: 28-34%, Fe: 2.5%, Mn: 2%, C: 0.3%, Si: 0.5% Monel 400 is a nickel-copper alloy known for its excellent resistance to corrosion, particularly in seawater and chemical environments. It offers good mechanical properties at both subzero and elevated temperatures. This alloy is commonly used in marine applications, chemical processing, and heat exchangers. Monel K500 (UNS N05500) Chemical Composition: Ni: 63%, Cu: 27%, Al: 2.3-3.15%, Ti: 0.35-0.85%, Fe: 2.5%, C: 0.3%, Mn: 1.5% Monel K500 is an age-hardenable nickel-copper alloy that provides additional strength and hardness compared to Monel 400. It offers outstanding corrosion resistance, particularly in seawater and high-stress environments, making it suitable for use in marine, oil and gas, and aerospace applications. PN 40 Pressure Rating: The "PN" rating refers to the flange's pressure capacity. PN 40 indicates that the flange is rated for pressures up to 40 bar, making it ideal for high-pressure systems where secure and durable connections are essential. Applications: 1. Marine and Offshore Applications: Seawater Systems: Monel is highly resistant to seawater corrosion, making it ideal for use in marine applications, such as seawater cooling systems, pumps, valves, and heat exchangers on ships and offshore platforms. Offshore Pipelines and Risers: Monel flanges are commonly used in subsea pipelines and risers due to their resistance to corrosion from saltwater and high-pressure conditions found in offshore oil and gas operations. 2. Chemical Processing Industry: Acidic Environments: Monel flanges offer superior resistance to various acidic solutions, making them ideal for use in chemical processing plants, especially where sulfuric acid, hydrochloric acid, and other corrosive chemicals are present. Piping Systems: Used in pipelines and reactors that transport corrosive chemicals, Monel flanges ensure long-term reliability and strength in harsh environments. 3. Oil and Gas Industry: Petrochemical Refineries: Monel flanges are used in refining operations, including in heat exchangers, pumps, and piping systems that handle hydrocarbon fluids, ensuring resistance to both pressure and corrosion. Subsea Equipment: Monel is also used in subsea exploration and production equipment due to its ability to withstand harsh marine environments and high-pressure systems. Conclusion : Ladhani Metal Corporation ensures that all Monel flanges meet stringent quality standards and are manufactured to exact specifications, ensuring durability and reliability in even the most challenging environments. Each flange undergoes comprehensive testing to guarantee long-lasting performance and safe operation in high-pressure applications. #din2545 #din2545flanges #din2545monelflanges #flanges #flangessupplierinmumbai

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