'reduces turbulence'

Ladhani Metal Corporation offers Half Round Wedge Wire (WW) Tube Shields designed for protecting boiler tubes against severe erosion, corrosion, and high-velocity flue gas impact in power plants, refineries, petrochemical heaters, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs). Unlike standard shields, these tube shields feature a wedge wire surface that enhances resistance to abrasive ash particles, improves gas flow dynamics, and reduces localized turbulence, making them ideal for high-erosion environments. Function of WW Tube Shields • Protect boiler tubes from accelerated wear in flue gas zones • Minimize erosion caused by abrasive fly ash and soot blower jets • Improve gas flow distribution by reducing turbulence • Extend tube service life and reduce frequency of replacement Ladhani Metal Corporation manufactures, supplies, and exports Half Round Wedge Wire Tube Shields in standard and customized dimensions to meet diverse industrial and international project requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Commonly used in high-dust and erosive sections of boilers including LTSH, economizers, superheaters, and reheaters in thermal power plants, HRSGs, WHRBs, and refinery process heaters. Uses • Protection against flue gas erosion in high-dust zones • Shields superheater, reheater, and economizer tubes from abrasive particles • Reduces damage from soot blower impact • Enhances overall boiler efficiency and tube longevity Features • Wedge wire surface provides superior erosion resistance • Excellent high-temperature oxidation and corrosion resistance • Strong mechanical strength for high-pressure and high-heat environments • Precision-engineered for accurate fit and easy installation Applications • Power generation boilers – Superheater and reheater tube protection • HRSGs and WHRBs – Long-lasting shielding in dust-laden gas streams • Refinery and petrochemical heaters – Reliable under continuous high heat cycles • Industrial steam boilers – Cost-effective tube protection solution Conclusion The Half Round Wedge Wire (WW) Tube Shield by Ladhani Metal Corporation is a robust and advanced solution for boiler tube protection in high-erosion environments. With availability in stainless steel and heat-resistant alloys, these shields deliver durability, precision fit, and long-term reliability, meeting the demanding needs of global energy and process industries.

Ladhani Metal Corporation manufactures SS Arc Tube Shields engineered to provide maximum protection for boiler tubes operating under severe thermal and erosive conditions. These shields are designed with a curved or arc profile to cover specific tube sections that are most vulnerable to flue gas turbulence, abrasive ash particles, and soot blower impact. Widely used in superheaters, reheaters, economizers, and waste heat recovery boilers, SS Arc Tube Shields ensure extended service life, reduced downtime, and improved efficiency of boiler systems. Function of SS Arc Tube Shields • Protect tube surfaces from localized erosion and high-temperature oxidation • Provide angular coverage in zones most affected by flue gas and ash flow • Extend tube life and minimize costly replacements • Enhance operational reliability in high-stress boiler environments Ladhani Metal Corporation manufactures, supplies, and exports SS Arc Tube Shields in various radii, thicknesses, and custom-fit designs for use in power plants, WHRBs, HRSGs, and industrial steam boilers. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Suitable for thermal power plants, waste heat recovery boilers, HRSGs, petrochemical heaters, and cement industry boilers operating under erosive and high-temperature environments. Uses • Protects boiler tube bends, elbows, and high-impact areas • Shields against abrasive flue gas streams and soot blower erosion • Extends operational life of superheater, reheater, and economizer tubes • Reduces maintenance frequency and shutdown costs Features • High-temperature oxidation and erosion resistance • Strong mechanical integrity with precision-engineered fit • Manufactured in stainless steel and heat-resistant alloys • Easy to install, remove, and replace during boiler overhauls Applications • Power generation boilers – Protects high-erosion flue gas path tubes • Waste heat recovery boilers – Shields against abrasive gas flows • HRSGs – Ensures durability in cyclic temperature operations • Industrial and process heaters – Reliable in corrosive and scaling conditions Conclusion SS Arc Tube Shields by Ladhani Metal Corporation provide effective, long-lasting protection for boiler tubes exposed to harsh environments. Available in stainless steel grades (SS 304/304L, SS 310/310S, SS 316/316L, SS 410/420/430) and special alloys (1Cr13, 1Cr18Ni9Ti, 1Cr20Ni14Si2, 1Cr25Ni20Si2, Cr23Ni13, Cr25Ni20), these shields are precision-engineered to improve boiler tube performance, reduce wear, and deliver export-quality durability.

Ladhani Metal Corporation offers U-Bend Half-Round Tube Shields, specially designed to protect U-bend sections of boiler tubes in power plants, waste heat recovery boilers (WHRBs), heat recovery steam generators (HRSGs), and industrial steam systems. U-bend areas are highly susceptible to erosion, flue gas impingement, and abrasive wear caused by high-velocity gases and ash particles. These shields provide durable protection, reducing tube thinning, failure risks, and extending the operational lifespan of the boiler tubes. Function of U-Bend Sections • Carry water or steam through tight-radius bends in boiler heating circuits • Exposed to flue gas turbulence, high temperatures, and particle erosion • Protected with Half-Round Shields to minimize erosion and wear at bends Ladhani Metal Corporation manufactures, supplies, and exports U-Bend Half-Round Tube Shields in customized lengths, radii, and thicknesses, ensuring precision fitment for various boiler tube configurations. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • Cr25Ni20 / Cr23Ni13 • 1Cr13 / 1Cr18Ni9Ti / 1Cr20Ni14Si2 / 1Cr25Ni20Si2 Applications: Suitable for U-bend sections in boilers operating under high thermal stress, oxidation-prone environments, and abrasive gas flows. Widely used in utility boilers, WHRBs, HRSGs, and industrial steam generators. Uses • Shields U-bend tube areas from flue gas erosion and soot blower impact • Reduces tube wall thinning and premature failures in bends • Ensures reliability of boiler heating circuits under harsh conditions • Extends service life of reheater, superheater, and economizer sections Features • Excellent resistance to erosion and oxidation • Available in multiple stainless steel grades and heat-resistant alloys • High thermal stability in elevated-temperature environments • Precision-engineered to match U-bend geometry for easy installation Applications • Power plant boilers – Protection of U-bends in reheater and superheater tubes • Waste heat recovery boilers – Guards tight-radius bends against particle erosion • HRSGs – Extends service life of critical tube sections • Petrochemical and industrial steam boilers – Reliable in fluctuating thermal cycles Conclusion The U-Bend Half-Round Tube Shield by Ladhani Metal Corporation is a reliable solution for safeguarding boiler tube bends against erosion, oxidation, and thermal stress. Available in a wide range of stainless steels and heat-resistant alloys, these shields are manufactured with precision to meet domestic and international standards. For technical support and supply inquiries, contact Ladhani Metal Corporation.

Half Round Tube Shield Ladhani Metal Corporation manufactures precision-engineered Half Round Tube Shields to protect boiler and heat exchanger tubes from corrosion, erosion, and surface degradation. Designed for durability in aggressive environments, these shields are especially suited for thermal equipment where tubes are subjected to high flow velocities, abrasive particles, and flue gas turbulence. Their half-round shape allows easy installation while offering long-term protection and reduced maintenance. 1Cr20Ni14Si2 Half Round Tube Shield for LTSH Tube The 1Cr20Ni14Si2 Half Round Tube Shield is manufactured from a high-temperature-resistant chromium-nickel-silicon alloy. With approximately 20% chromium, 14% nickel, and added silicon, this material offers outstanding oxidation resistance, excellent strength at elevated temperatures, and superior resistance to high-temperature corrosion. It is an ideal choice for shielding Low Temperature Superheater (LTSH) tubes, which are frequently exposed to flue gases carrying ash and particulate matter that can cause rapid wear. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr20Ni14Si2 Half Round Tube Shields, providing high-performance shielding solutions for challenging industrial heat transfer applications. Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Alloy Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.00 – 2.50% • Chromium (Cr): 19.0 – 22.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Best suited for components exposed to oxidizing environments, fluctuating temperatures, and particulate flow where metal surface protection is critical. Uses • Protection of LTSH tubes in thermal power plant boilers • Coverage of heat exchanger tubes in waste heat recovery boilers • Shielding superheater coils from ash erosion and thermal stress • Ideal for utility boilers, steam generators, and flue gas-exposed piping • Applied in industrial boilers within cement, pulp & paper, and refining sectors Features • High-temperature resistance – Performs well in continuous service at elevated temperatures • Oxidation protection – Excellent resistance to flue gas scaling and surface degradation • Precise fitment – Custom curved for exact tube geometry for secure and uniform coverage • Enhanced durability – Reduces erosion, thermal fatigue, and mechanical damage • Versatile installation – Compatible with clamp-on, weld-on, or banding attachment methods • Custom dimensions – Available in multiple sizes and thicknesses per system requirement Applications • thermal power stations – Protects superheater coils and economizer tube bends from low-temperature gas wear • WHRBs – Shields curved tubes in exhaust heat recovery systems • chemical and petrochemical plants – Ensures protection for process steam lines exposed to flue gases • HRSGs – Increases the durability of LTSH coil tubes in combined-cycle systems • boiler and furnace systems – Ideal for superheater areas prone to wear from ash and soot deposition Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers excellent resistance to oxidation, scaling, and thermal damage in low-temperature superheater zones. Its heat-resistant composition and long service life make it a dependable choice for demanding boiler and heat exchanger applications across multiple industries. For custom requirements or technical inquiries, contact Ladhani Metal Corporation.

Half Round Tube Shield Ladhani Metal Corporation manufactures high-quality Half Round Tube Shields designed to protect boiler tubes from erosion, corrosion, and mechanical wear in heat transfer systems. These shields are precisely engineered to fit the curvature of boiler tubes, especially in areas exposed to flue gas turbulence and ash impact. The half-round design allows for easy installation and ensures consistent protection throughout the tube's operating life. Cr23Ni13 Half Round Tube Shield for LTSH Tube The Cr23Ni13 Half Round Tube Shield is fabricated using a high-temperature-resistant chromium-nickel alloy containing approximately 23% chromium and 13% nickel. This composition provides excellent resistance to oxidation, thermal shock, and high-temperature corrosion. It is particularly suited for shielding LTSH (Low Temperature Superheater) tubes that operate in areas where flue gases carry abrasive particles, resulting in gradual material degradation over time. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of Cr23Ni13 Half Round Tube Shields, delivering robust and thermally stable components for boiler protection applications in demanding industrial conditions. Chemical Composition of Cr23Ni13 – High Chromium-Nickel Heat-Resistant Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Ideal for high-temperature zones in boilers and furnaces where oxidation, scaling, and ash corrosion pose operational challenges. Uses • Protects LTSH tubes in coal-fired and biomass-fired boilers • Shields heat exchanger tubes in waste heat recovery units • Provides erosion and oxidation resistance in process heaters and reformers • Installed in utility and industrial boilers to prevent wear from low-temperature flue gases • Suitable for use in marine, chemical, and refining industries where steam purity and thermal efficiency are critical Features • High-temperature resistance – Excellent durability under thermal cycling conditions • Corrosion protection – Chromium-rich alloy protects against oxidizing flue gases • Precision fabrication – Custom-fit designs ensure secure coverage of exposed tube surfaces • Enhanced tube longevity – Reduces surface wear, scaling, and thermal fatigue • Multiple installation methods – Supports weld-on, clamp-on, or banding attachment options • Customizable dimensions – Lengths, thicknesses, and radii can be tailored for system compatibility Applications • thermal power stations – Extends the life of LTSH coil sections in superheaters and economizers • WHRBs – Provides protective coverage for tubes exposed to particulate-laden exhaust gases • process industries – Ideal for exchangers and preheaters in refineries and petrochemical plants • HRSGs – Shields low-temperature superheater zones in combined-cycle power systems • cement and paper plants – Protects heat transfer surfaces from soot and particulate erosion Conclusion The Cr23Ni13 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers a reliable and thermally robust solution for protecting superheater and heat exchanger tubes in abrasive and corrosive environments. Its high chromium-nickel composition ensures long-lasting performance in boiler systems where operational efficiency and tube integrity are critical. For orders, technical specifications, or consultation, contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective components used to guard boiler tubes, heat exchangers, and superheaters against flue gas erosion, fly ash abrasion, scaling, and thermal fatigue. These shields are widely used in power generation, chemical processing, and industrial steam systems to extend the operational life of tubing in high-wear zones. The half-round profile ensures easy fitment over straight or curved tubes, especially in areas exposed to turbulent gas flow and ash impact. 1Cr18Ni9Ti Half Round Tube Shield for LTSH Tube The 1Cr18Ni9Ti Half Round Tube Shield is manufactured from a titanium-stabilized austenitic stainless steel grade, equivalent to AISI 321. This material offers excellent resistance to intergranular corrosion and high-temperature oxidation while maintaining good mechanical strength. Its titanium content improves stability during welding and long-term thermal exposure, making it especially suitable for Low Temperature Superheater (LTSH) applications in boilers and heat recovery systems where steam tubes are subject to moderate heat, soot, and particulate attack. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr18Ni9Ti Half Round Tube Shields for LTSH systems, offering reliable and corrosion-resistant protection for thermal and energy-related applications. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C% • Iron (Fe): Balance Applications: Ideal for LTSH areas and convection zones in boilers exposed to flue gas condensation, moderate corrosion, and thermal fatigue from cyclic operations. Uses • Installed on LTSH tubes to protect from scaling, soot erosion, and ash deposition in thermal power plants • Shields superheater coils and heat exchanger bends in WHRBs and HRSGs • Suitable for industrial boilers in chemical plants where acidic or chloride-bearing gases are present • Used in biomass and coal-fired systems to reduce wear on tube surfaces from fly ash and gas turbulence • Effective in marine and coastal steam generation systems with moisture and chloride exposure Features • Excellent intergranular corrosion resistance – Stabilized with titanium for weld integrity and long-term stability • High-temperature oxidation resistance – Performs well under cyclic heat exposure and oxidizing gas conditions • Custom fit – Manufactured to match exact tube diameter, curvature, and installation length • Easy to mount – Suitable for welding, clamping, or banding installation methods • Enhanced tube life – Reduces maintenance frequency and increases system efficiency • Available in various thicknesses, lengths, and bend radii as per operational needs Applications • thermal power stations – Protects LTSH tubes from scaling and ash erosion in flue gas zones • waste heat recovery units – Shields return tube bends and convection coils from abrasive flow • steam generation systems – Enhances tube life in low-temperature superheater environments • refinery boilers – Resists acidic gas effects and thermal stress in process heating units • utility boilers – Used in coal-fired and biomass-fired systems requiring long-term tube protection Conclusion The 1Cr18Ni9Ti Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers high-performance protection for boiler and superheater tubes in low-temperature, corrosive, and abrasive environments. With titanium stabilization and excellent thermal durability, it ensures extended service life and improved system reliability in a range of industrial and thermal applications. For customized designs, technical consultation, or pricing details, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-strength protective components used to shield boiler tubes, superheaters, and heat exchanger coils from ash impact, flue gas erosion, scaling, and corrosion. These shields are commonly used in thermal power plants, steam generating systems, and industrial boilers to protect tube surfaces and reduce wear in critical heat transfer zones. Their half-round profile is designed for easy installation and secure fitment over curved or straight tubes exposed to mechanical or thermal stress. SS 420 Half Round Tube Shield for LTSH Tube The SS 420 Half Round Tube Shield is manufactured from martensitic stainless steel grade 420, which is known for its high hardness, good oxidation resistance, and moderate corrosion protection. This material provides excellent wear resistance in abrasive and dry flue gas environments. It is particularly suitable for Low Temperature Superheater (LTSH) applications, where tubes are exposed to fly ash erosion, gas turbulence, and mechanical abrasion at relatively lower temperatures. SS 420 is often used where durability and strength are more critical than corrosion resistance alone. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 420 Half Round Tube Shields for LTSH applications, offering reliable protection where mechanical wear and gas erosion are of primary concern. Chemical Composition of SS 420 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Best suited for dry ash, solid particulate flow, and mildly oxidizing environments in low-temperature superheater sections of boilers and industrial furnaces. Uses • Installed on LTSH tubes to protect from fly ash abrasion and soot erosion in power boilers • Shields return bends and tube banks in HRSGs and WHRBs exposed to turbulent flue gases • Used in biomass and coal-fired boilers to prevent mechanical wear and scaling on heat transfer tubes • Suitable for zones with high solid particle velocity and moderate corrosion risk • Effective in industrial and utility boilers that operate with abrasive fuels or in dry environments Features • High surface hardness – Excellent resistance to erosion, impact, and abrasion • Moderate oxidation resistance – Performs well in clean, oxidizing gas atmospheres • Precision fitment – Custom-shaped to match tube radius and curvature for secure shielding • Simple installation – Compatible with welding, clamping, or banding methods • Cost-efficient durability – Provides long service life in mechanical wear zones • Offered in varied lengths, thicknesses, and tube diameters based on application needs Applications • thermal power plants – Installed on LTSH tubes to minimize erosion and extend operational life • waste heat recovery units – Protects lower temperature coils from particulate-laden gas streams • coal-fired boilers – Shields convection sections exposed to ash and fly particles • steam generation systems – Guards heat transfer surfaces in dry, abrasive environments • biomass plants – Prevents wear from ash and unburned particulates in combustion zones Conclusion The SS 420 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers strong mechanical protection and erosion resistance for superheater and boiler tubes operating in low-temperature, abrasive environments. Designed for durability and precision fit, it enhances tube longevity and system performance in thermal applications where particulate damage is a concern. For product specifications, custom sizes, or technical assistance, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are protective components engineered to shield boiler tubes, superheaters, and heat exchangers from erosion, scaling, and ash impact. These shields are widely used in thermal power plants, industrial steam systems, and waste heat recovery units to prolong tube life and enhance operational reliability. Their semi-cylindrical shape allows for easy installation over exposed tube surfaces, especially in zones exposed to abrasive flue gases and thermal stress. SS 310S Half Round Tube Shield for LTSH Tube The SS 310S Half Round Tube Shield is manufactured from low-carbon austenitic stainless steel grade 310S. With high chromium and nickel content, it offers excellent resistance to oxidation and scaling at elevated temperatures, while its reduced carbon level enhances weldability and reduces the risk of sensitization. This makes it ideal for Low Temperature Superheater (LTSH) applications, where tubes are exposed to flue gas streams, ash particles, and moderate thermal cycling. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 310S Half Round Tube Shields for LTSH tubes, offering high-performance shielding solutions for long-term service in boiler and heat recovery systems. Chemical Composition of SS 310S – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for areas with exposure to moderate temperatures, oxidizing gases, and ash deposition where high-temperature strength and corrosion resistance are critical. Uses • Protects LTSH tubes in power boilers from ash erosion, soot impact, and flue gas corrosion • Used in convection zones of HRSGs, economizers, and waste heat recovery units • Shields tube surfaces in steam generation systems exposed to gas turbulence and thermal cycling • Effective in industrial heating systems and chemical boilers facing scale formation and heat stress • Enhances durability of tubes in coal-fired and biomass-fired boilers with fly ash carryover Features • Excellent oxidation and scaling resistance – Performs in oxidizing environments and thermal zones • Superior weldability – Low carbon content minimizes risk of intergranular corrosion during welding • Tailored protection – Custom-fabricated to match tube diameter, bend radius, and system layout • Simple installation – Compatible with clamping, banding, or welding methods for quick setup • Extended tube life – Minimizes erosion and surface degradation, reducing maintenance downtime • Available in various lengths and thicknesses per system requirements Applications • thermal power plants – Installed on LTSH tube banks for long-term protection against erosion and corrosion • waste heat recovery boilers – Shields curved tubes in return flow zones with ash-laden flue gas • petrochemical units – Applied on steam coils and heat exchanger tubes operating under oxidizing gas exposure • utility boilers – Protects superheater tubes from scaling and particulate impact in low-temperature sections • industrial boiler systems – Enhances performance and service life of steam tubes in energy recovery zones Conclusion The SS 310S Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers reliable protection for superheater tubes operating in low-temperature, oxidizing, and abrasive flue gas environments. With enhanced weldability, high-temperature resistance, and custom-fit fabrication, this shield ensures dependable performance across a wide range of thermal and industrial applications. For technical assistance, tailored designs, or quotation requests, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are designed to provide surface protection for boiler tubes, superheaters, and heat exchangers from erosion, slag deposition, and thermal wear. These shields are commonly used in low temperature superheaters (LTSH), economizers, and coil sections in power plants and industrial heating systems. Their half-round profile allows quick installation on exposed tube surfaces, ensuring prolonged tube service life and reduced maintenance frequency. SS 304 Half Round Tube Shield for LTSH Tube The SS 304 Half Round Tube Shield is manufactured from austenitic stainless steel grade 304, which offers excellent corrosion resistance, good mechanical strength, and thermal stability. Designed specifically for LTSH (Low Temperature Super Heater) applications, it protects the exposed surfaces of tubes from low-temperature corrosion, soot erosion, and gas flow damage. The shield is precisely fabricated to match the outer diameter of LTSH tubes, enabling a tight and reliable fit. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 304 Half Round Tube Shields for LTSH applications, delivering durable and performance-oriented shielding solutions for thermal power and industrial process systems. Chemical Composition of SS 304 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Ideal for low-temperature zones in superheaters, economizers, and other heat exchange systems exposed to gas flow, corrosion, and mild scaling. Uses • Installed on LTSH tubes in power plant boilers to protect from low-temperature flue gas corrosion • Shields exposed tube sections in economizers, air preheaters, and convection coil banks • Used in heat exchangers and process heaters operating in mildly corrosive and low thermal environments • Suitable for protection in industrial boilers and steam generation systems • Applied in thermal units where soot, slag, or flue gas turbulence causes mechanical surface wear Features • Excellent corrosion resistance – Resists oxidation, acidic gas exposure, and low-temperature fouling • Custom fit – Fabricated to match the exact diameter and length of LTSH tubes • Easy installation – Can be mounted using clamp-on, tack welding, or banding methods • Moderate thermal stability – Maintains structural integrity in low to moderate heat zones • Reduces maintenance – Prevents erosion and pitting, extending tube service life • Available in various lengths, wall thicknesses, and radii as per system specifications Applications • thermal power plants – Installed on LTSH tube banks to guard against flue gas corrosion and surface damage • industrial steam systems – Shields exposed superheater and reheater tube sections • waste heat recovery – Used in lower temperature zones of WHRBs and HRSGs • chemical plants – Provides surface protection in convection and heating coils exposed to process gases • boiler maintenance – Ideal for tube protection during retrofits, upgrades, or preventive maintenance Conclusion The SS 304 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers dependable and corrosion-resistant protection for tubes in low-temperature superheater applications. With excellent mechanical and chemical performance, this shield ensures efficient operation and extended tube life in a wide range of thermal and industrial systems. For custom dimensions, technical support, or pricing, please contact Ladhani Metal Corporation.