Half Round Tube Shield Ladhani Metal Corporation manufactures high-quality Half Round Tube Shields designed to protect boiler and heat exchanger tubes from erosion, scaling, and thermal fatigue. These shields are especially suited for systems where tubes are exposed to turbulent gas flow, particulate-laden environments, and fluctuating thermal cycles. The semi-cylindrical shape of the shield allows easy installation and reliable surface protection, extending the operational life of the tubes. 1Cr13 Half Round Tube Shield for LTSH Tube The 1Cr13 Half Round Tube Shield is fabricated from martensitic stainless steel containing approximately 13% chromium. Known for its good corrosion resistance, moderate heat resistance, and excellent wear strength, 1Cr13 is suitable for medium-temperature applications, especially in mildly corrosive or oxidizing environments. This makes it an ideal material for shielding LTSH (Low Temperature Superheater) tubes from flue gas erosion and ash abrasion. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of 1Cr13 Half Round Tube Shields, delivering durable and cost-effective solutions for various thermal power and heat exchanger applications. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Suitable for moderately corrosive and abrasive environments, especially in boiler systems, where mechanical strength and oxidation resistance are required at elevated but controlled temperatures. Uses • Protection of LTSH tubes in thermal power plant boilers • Surface shielding in steam generators and utility boilers • Coverage of superheater coils in flue gas-exposed zones • Suitable for coal-fired and biomass-fired boiler applications • Used in refinery and petrochemical boilers with moderate gas exposure Features • Good corrosion and oxidation resistance – Provides reliable performance in mildly corrosive environments • Wear and erosion resistance – Withstands mechanical wear from ash and soot-laden gas streams • Precise custom fitting – Fabricated to match specific tube diameters and bend radii • Enhanced tube protection – Minimizes wear on LTSH tubes, increasing overall system lifespan • Easy installation – Supports clamp-on, weld-on, and banding installation options • Wide availability – Offered in various lengths, thicknesses, and profiles Applications • power generation – Used in LTSH zones to protect from flue gas erosion and slagging • WHRBs – Shields exposed surfaces of tube bends in waste heat recovery systems • chemical and fertilizer plants – Applied in steam systems requiring moderate temperature durability • cement industry – Suitable for boilers dealing with particulate exhaust gas environments • industrial utility boilers – Enhances tube life in fluctuating thermal load zones Conclusion The 1Cr13 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a dependable solution for protecting tube surfaces in moderately corrosive, abrasive, and thermally active environments. Its martensitic stainless composition and mechanical durability make it ideal for power plants and process boilers requiring extended service life with lower maintenance needs. For customized dimensions, technical support, or quotation, contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 304L U Type Outer Half Round Tube Shield The SS 304L U Type Outer Half Round Tube Shield is manufactured from low-carbon austenitic stainless steel, SS 304L, offering enhanced weldability and resistance to intergranular corrosion. This shield is specifically designed to protect the outer curvature of U-bend tubes in high-temperature and moderately corrosive environments such as boilers, superheaters, and heat exchangers. The outer U-type configuration focuses on shielding the most exposed area of return bends from flue gas erosion, slag impact, and thermal oxidation. • Outer U Type Half Round Tube Shield – Provides targeted protection to the external arc of U-bend tubes, reducing surface degradation caused by hot gas streams and mechanical wear. Ladhani Metal Corporation supplies SS 304L U Type Outer Half Round Tube Shields with precision-engineered profiles to ensure long-term performance and durability in harsh industrial conditions. Chemical Composition of SS 304L – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Well-suited for moderately corrosive, high-temperature environments where resistance to weld decay and oxidation is required. Uses • Protection of outer U-bend surfaces in superheaters and reheaters in thermal power generation systems • Shielding external arcs in heat exchangers and condensers in the chemical and petrochemical industries • Outer bend coverage in waste heat recovery boilers (WHRBs) and HRSGs exposed to flue gases and particulate flow • Used in marine, food-grade, and process steam systems where chloride resistance and cleanliness are important • Ideal for systems requiring excellent weldability and post-fabrication corrosion resistance Features • Excellent corrosion resistance – Low carbon content improves resistance to intergranular corrosion after welding or high-heat exposure. • Outer U-bend protection – Specifically shaped to guard the outer surface of U-bend tubes from high-temperature gas flow and slag contact. • High-temperature performance – Performs reliably in temperatures up to 870°C, resisting scale formation and oxidation. • Custom fit – Engineered to precisely match tube diameters and bend radii for a snug and stable fit without displacement. • Easy to install – Can be quickly mounted using clamps, stainless banding, or tack welds without requiring system downtime or disassembly. • Long service life – Withstands thermal cycling and corrosive gas exposure to minimize tube damage and maintenance intervals. Applications • power plants – Used in superheaters and reheaters for protecting the outer arcs of return bends from flue gas and heat-related scaling. • chemical processing – Shields tube surfaces in exchangers and preheaters that experience moderate chemical attack and thermal fatigue. • WHRBs and HRSGs – Installed on outer curves of U-bend tubes to prevent erosion and reduce downtime in heat recovery systems. • marine and coastal facilities – Suitable for salt-laden environments where chloride resistance is essential for sustained performance. • food, beverage, and clean process industries – Provides hygienic protection for tube bends in steam and thermal processing systems. Conclusion The SS 304L U Type Outer Half Round Tube Shield by Ladhani Metal Corporation offers dependable protection for the most vulnerable outer surfaces of U-bend tubes in high-temperature and moderately corrosive applications. With its low-carbon alloy composition, it combines superior corrosion resistance with excellent weldability, making it ideal for power generation, petrochemical, marine, and process industries. Customizable to your system’s specifications, this shield ensures long-lasting performance, reduced maintenance, and improved system reliability. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 316L U Type Half Round Tube Shield The SS 316L U Type Half Round Tube Shield is specifically designed to offer enhanced protection to U-bend sections in heat exchangers, superheaters, and steam reformers. Fabricated from SS 316L, a low-carbon austenitic stainless steel alloyed with molybdenum, it delivers superior resistance to pitting, crevice corrosion, and intergranular attack in chloride-rich and high-temperature environments. The U-type design allows for seamless coverage of both the inner and outer arcs of tube bends, where thermal and mechanical stresses are most concentrated. • Outer U Type Half Round Tube Shield – Protects the outer bend of the tube against high-velocity gas impact, slag accumulation, and surface oxidation. • Inner U Type Half Round Tube Shield – Shields the inner curve from localized erosion, turbulence-related wear, and thermal fatigue cracking. Ladhani Metal Corporation manufactures and supplies SS 316L U Type Half Round Tube Shields for industries operating in corrosive, welded, or high-heat service conditions where enhanced durability and metallurgical stability are critical. Chemical Composition of SS 316L – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Specifically suited for high-chloride, welded, and high-temperature systems where corrosion resistance and thermal stability are essential. Uses • Protection of U-bend tube sections in superheaters and reheaters in thermal power plants • Coverage for return bends in chemical heat exchangers and ammonia reformers • Shielding curved tube segments in WHRBs and HRSGs exposed to thermal cycling • Corrosion and wear protection in condensers and evaporators operating with chlorides or acidic gases • Ideal for coastal, offshore, and marine installations involving saline or humid environments Features • Corrosion-resistant low carbon grade – SS 316L’s reduced carbon content ensures resistance to sensitization and intergranular corrosion after welding. • High-performance under heat – Maintains structural integrity and corrosion resistance in elevated temperature applications. • Dual-bend protection – Available in inner and outer U-type configurations to safeguard the entire arc of the U-bend. • Custom-formed profiles – Engineered to precisely fit tube diameter and bend radius for secure and stable installation. • Quick installation – Designed for easy mounting via tack welds, banding, or clamping without requiring tube disassembly. • Tailored dimensions – Manufactured in a range of thicknesses, lengths, and profiles to meet exact project needs. Applications • thermal power plants – Installed on U-bend tubes in superheaters and reheaters to mitigate scale formation and corrosion due to flue gases. Enhances heat exchanger reliability and life span. • petrochemical refineries – Used in steam reformers and exchangers handling chlorides, acids, and hydrocarbons. Ensures long-term corrosion resistance in aggressive environments. • waste heat recovery units – Protects U-shaped tubes from erosion and cracking caused by fluctuating gas velocities and slag deposits. • fertilizer and chemical plants – Shields critical tube bends from acidic or chloride-containing media in reformers and process heaters. • marine and coastal systems – Provides anti-corrosion protection in salt-laden and humid atmospheres for extended tube life. Conclusion The SS 316L U Type Half Round Tube Shield by Ladhani Metal Corporation is a robust and corrosion-resistant solution for protecting U-bend tube sections in heat-intensive and chemically aggressive systems. With its low carbon content and molybdenum enhancement, it ensures excellent resistance to pitting, scaling, and intergranular corrosion. Available in inner and outer U-bend configurations and tailored to match system specifications, these shields offer reliable, long-lasting tube protection in power, chemical, marine, and industrial sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.