'precisely machined'

DIN 2567 stainless steel flanges are high-quality, corrosion-resistant flanges designed for medium to high-pressure piping systems. Manufactured according to the DIN 2567 standard, these flanges offer reliable, leak-free connections that are suitable for a wide range of industrial applications, particularly in environments requiring superior resistance to rust, corrosion, and extreme temperatures. Their durability and ease of installation make them ideal for systems needing frequent maintenance or modification. Ladhani Metal Corporation is a prominent manufacturer and exporter of stainless steel flanges, offering precisely engineered products with excellent mechanical properties, corrosion resistance, and high-temperature performance. DIN 2567 stainless steel flanges are widely utilized across various industries such as chemical processing, oil & gas, power generation, and water treatment. Flange Types: • Threaded (Screwed) Flanges: These enable fast, non-welded assembly, ideal for systems requiring frequent disassembly and reassembly, such as in maintenance-driven or temporary installations. • Raised Face (RF) Flanges: Designed to enhance gasket sealing by concentrating pressure on a smaller contact area, improving the sealing ability in high-pressure systems. • Flat Face (FF) Flanges: Commonly used with cast iron or non-metallic equipment in lower-to-medium pressure systems, providing a flat sealing surface. • Forged Threaded Flanges: Offer improved strength, impact resistance, and dimensional accuracy, making them suitable for demanding applications. • Custom-Machined Flanges: Tailored to customer-specific requirements, including pressure class, size, and material variant. Available Stainless Steel Grades and Composition: 1. Grade 304 o Carbon (C): ≤ 0.08% o Manganese (Mn): 2.00 – 2.50% o Phosphorus (P): ≤ 0.045% o Sulfur (S): ≤ 0.030% o Silicon (Si): ≤ 1.00% o Chromium (Cr): 18.00 – 20.00% o Nickel (Ni): 8.00 – 10.50% Applications: Widely used in food processing, chemical industries, plumbing, and water treatment systems. The corrosion-resistant properties make it ideal for various industrial and marine environments. 2. Grade 316 o Carbon (C): ≤ 0.08% o Manganese (Mn): 2.00 – 2.50% o Phosphorus (P): ≤ 0.045% o Sulfur (S): ≤ 0.030% o Silicon (Si): ≤ 1.00% o Chromium (Cr): 16.00 – 18.00% o Nickel (Ni): 10.00 – 14.00% o Molybdenum (Mo): 2.00 – 3.00% Applications: Ideal for harsh, high-corrosion environments such as chemical and petrochemical industries, marine applications, and systems requiring resistance to pitting and crevice corrosion. 3. Grade 321 o Carbon (C): ≤ 0.08% o Manganese (Mn): 2.00 – 2.50% o Phosphorus (P): ≤ 0.045% o Sulfur (S): ≤ 0.030% o Silicon (Si): ≤ 1.00% o Chromium (Cr): 17.00 – 19.00% o Nickel (Ni): 9.00 – 12.00% o Titanium (Ti): 5 times the carbon content, minimum of 0.60% Applications: Suitable for high-temperature applications and environments where good oxidation and corrosion resistance are necessary. Often used in applications involving elevated temperatures, such as exhaust systems, heat exchangers, and boilers. Applications of DIN 2567 Stainless Steel Flanges: • Chemical Processing Industry: Used in pipelines, reactors, and pumps for handling corrosive substances. • Oil & Gas Industry: Common in offshore platforms, refineries, and subsea pipelines. • Power Plants: Ideal for steam, gas, and cooling water pipelines where high-temperature resistance is needed. • Water & Wastewater Treatment: Cost-effective and durable for fluid handling, filtration lines, and desalination plants. • Food & Beverage Industry: Hygiene and corrosion resistance make them suitable for food processing and pharmaceutical manufacturing systems. • Marine and Offshore: Excellent for use in saltwater environments and high-humidity areas. Key Features: • Manufactured to DIN 2567 standard with PN 25 and PN 40 pressure ratings • High resistance to corrosion, pitting, and oxidation, even in aggressive environments • Available in a range of stainless steel grades: 304, 316, 321 • Superior mechanical strength and excellent weldability • Easy installation with a threaded design for non-welded assembly Conclusion: DIN 2567 stainless steel flanges PN 25 and PN 40 from Ladhani Metal Corporation provide a reliable, high-performance solution for medium to high-pressure piping systems. With exceptional resistance to corrosion, high temperatures, and mechanical stress, these flanges are engineered to perform in demanding industrial environments. For custom specifications, large orders, or further inquiries, contact Ladhani Metal Corporation today.

DIN 2566 Monel flanges PN 16 are high-performance, corrosion-resistant threaded flanges designed for medium-pressure piping systems exposed to aggressive environments such as seawater, acids, and alkalis. These flanges are manufactured in accordance with DIN 2566 standards and are ideal for non-welded connections requiring strength, durability, and resistance to harsh chemicals. Ladhani Metal Corporation is a trusted manufacturer and exporter of Monel flanges, delivering precisely machined components with excellent dimensional accuracy and long service life. These flanges are widely used in marine, chemical, and offshore applications where standard stainless steels or carbon steels may fail due to corrosion. Flange Types: • Threaded (Screwed) Flanges: Enable fast installation and removal without welding, ideal for maintenance-friendly and modular systems. • Raised Face (RF) Flanges: Enhance gasket compression for improved sealing under pressure. • Flat Face (FF) Flanges: Used with flat-faced equipment or non-metallic components in moderate-pressure systems. • Forged Threaded Flanges: Offer enhanced strength and impact resistance due to forging. • Custom-Machined Flanges: Available upon request, tailored to specific dimensional and material needs. Available Monel Grades and Composition: 1. Monel 400 (UNS N04400) • Nickel (Ni): ≥ 63% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn): ≤ 2.0% • Excellent resistance to seawater, steam, salt, and corrosive acids such as hydrofluoric and sulfuric acid. Applications: Used in marine hardware, chemical processing, offshore structures, pump shafts, and heat exchangers. 2. Monel K500 (UNS N05500) • Nickel (Ni): 63.0% min (includes cobalt) • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.30 – 3.15% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2.0% • Manganese (Mn): ≤ 1.5% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.25% • Sulfur (S): ≤ 0.01% Applications: Ideal for high-strength, corrosion-resistant components such as pump shafts, marine equipment, fasteners, and valve components in oil & gas, marine, and chemical industries. Applications of DIN 2566 Monel Flanges: • Marine and Shipbuilding: Resistant to saltwater and brine environments • Offshore Oil & Gas Platforms: Corrosion-resistant in harsh subsea conditions • Chemical and Petrochemical Processing: Withstands acids and alkalis, including HF • Pump and Valve Systems: Durable and reliable in corrosive fluid transfer • Heat Exchangers and Condensers: Non-reactive in high-temperature, high-corrosion zones Key Features: • Manufactured to DIN 2566 standard with PN 16 pressure rating • Excellent resistance to corrosion, erosion, and acidic environments • Suitable for chloride-rich and saltwater systems • Non-magnetic and stable in extreme temperature variations • Threaded design allows easy assembly without welding • Supplied with material test certificates, inspection documents, and traceability Conclusion: DIN 2566 Monel flanges PN 16 from Ladhani Metal Corporation offer outstanding performance in highly corrosive and marine environments. Built from premium Monel alloys like Monel 400 and K500, these flanges provide superior strength, thermal stability, and longevity for critical systems. For technical details, custom sizing, or volume orders, contact Ladhani Metal Corporation today.

A tungsten-copper disc is a circular, flat-shaped component made from a composite material that blends the high density and strength of tungsten (W) with the excellent thermal and electrical conductivity of copper (Cu). This alloy is designed to provide a combination of the properties required in high-performance applications, especially where both heat resistance and conductivity are essential. Tungsten-copper discs are commonly used in industries like aerospace, electronics, manufacturing, and medical technologies. Properties: · Density: Tungsten-copper discs have a high density, which lies between the densities of pure tungsten and pure copper. This makes the material suitable for applications requiring high mass or weight, such as counterweights or radiation shielding. · Color and Appearance: Tungsten-copper discs typically have a metallic gray or brownish color, which reflects the tungsten content, while the copper content may give a reddish hue to the surface. The surface can be smooth or finished depending on the manufacturing and machining processes. · Thickness and Diameter: Tungsten-copper discs can be manufactured in a wide range of diameters and thicknesses. Custom sizes can be created to meet specific design and performance requirements. Applications of Tungsten-Copper Disc: · Electrical Contacts: Tungsten-copper discs are used in electrical contacts for high-voltage circuits, commutators, and other components that need to handle high current while effectively managing heat. · Heat Sinks: The high thermal conductivity of tungsten-copper alloys makes these discs ideal for heat dissipation in electronic devices and power electronics that generate large amounts of heat. · Radiation Shielding: Tungsten-copper discs are often used in radiation shielding applications, such as in X-ray machines or CT scanners, where both the high density (for radiation shielding) and heat dissipation properties are essential. · Heat Shields and Components: The high density and heat resistance make tungsten-copper discs ideal for aerospace applications, such as rocket nozzles, heat shields, and re-entry vehicle components.

Ladhani Metal Corporation manufactures and supplies SS Half Round Tube Shields for LTSH (Low Temperature Superheater) Tubes, Type-III configuration, specially designed to protect boiler tubes from erosion, oxidation, and high-temperature wear. LTSH tubes operate in the convection pass of boilers where they are exposed to flue gas velocity and abrasive ash particles, leading to tube thinning and early failures. Type-III Half Round Shields provide enhanced coverage and robust strength, ensuring reliable performance and extended service life of boiler tubes. Function of LTSH Tubes • Carry steam through the low-temperature superheater section of the boiler • Continuously exposed to ash-laden flue gases and moderate-to-high velocity erosion • Protected using Half Round Tube Shields to minimize wear, damage, and oxidation Ladhani Metal Corporation manufactures, supplies, and exports SS Half Round Tube Shields for LTSH, Type-III, in multiple grades, sizes, and dimensions to meet both domestic and international boiler requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Designed for low-temperature superheater sections in power plants, HRSGs, WHRBs, and industrial boilers, where erosion protection and thermal stability are essential. Uses • Shields LTSH tubes against erosion, scaling, and soot blower abrasion • Prevents premature tube wear in high-dust and flue gas zones • Extends service life of superheater tubes under cyclic thermal loads • Reduces operational downtime and maintenance costs Features • Excellent resistance to erosion and flue gas oxidation • Thermal stability under varying boiler operating conditions • Manufactured from high-quality stainless steels and special alloys • Precisely engineered for Type-III LTSH tube geometry and easy installation Applications • Power generation boilers – Protection for LTSH tubes in erosive sections • Waste heat recovery boilers – Prevents wear from high-velocity gas streams • Heat recovery steam generators – Reliable for cyclic operations • Industrial boilers – Provides consistent erosion resistance in superheater tubes Conclusion The SS Half Round Tube Shield for LTSH, Type-III, by Ladhani Metal Corporation provides durable and reliable protection for boiler tubes exposed to high-temperature erosion and flue gas attack. Available in grades SS 304/304L, SS 310/310S, SS 316/316L, SS 410/420/430, 1Cr13, 1Cr18Ni9Ti, 1Cr20Ni14Si2, 1Cr25Ni20Si2, Cr23Ni13, and Cr25Ni20, these shields are precision-engineered to meet global standards. For technical details and procurement inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC03 DIN EN 10130 1.0347 St 13-03 The deep drawing grade DC03 is specified according to the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard defines the technical requirements and test methods for cold-rolled products used in various industrial applications, particularly where high demands are placed on surface quality and mechanical properties. DC03 is a low-carbon steel characterized by excellent cold formability. The chemical composition of DC03 is precisely defined to ensure that the material has the required mechanical properties. Typically, DC03 contains a maximum of 0.10% carbon, a maximum of 0.45% manganese and traces of phosphorus and sulphur. This small amount of alloying elements contributes to the good formability and weldability of the steel. The mechanical properties of DC03 are also clearly defined. The material has a yield strength of at least 140 MPa and a tensile strength of between 270 and 370 MPa. In addition, DC03 has an elongation at break of at least 34%, which underlines its excellent formability. These properties make DC03 particularly suitable for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or household appliances. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the deep-drawing grade DC03. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC03, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC03 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC03 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC03. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC03 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the deep-drawing grade DC03 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC03 is a reliable and high-quality material for numerous industrial applications. Cold-rolled flat steel DC03, produced in accordance with the DIN EN 10130 and DIN EN 10152 standards, offers a number of advantages for applications in the cold forming process. While DIN EN 10130 defines the basic requirements for chemical composition, mechanical properties and surface quality, DIN EN 10152 extends these specifications to include specific conditions for electrolytically galvanized products that offer additional corrosion protection. Both standards together ensure that DC03 is a versatile material with high quality and durability.

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC03 DIN EN 10130 1.0347 St 13-03 The deep drawing grade DC03 is specified according to the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard defines the technical requirements and test methods for cold-rolled products used in various industrial applications, particularly where high demands are placed on surface quality and mechanical properties. DC03 is a low-carbon steel characterized by excellent cold formability. The chemical composition of DC03 is precisely defined to ensure that the material has the required mechanical properties. Typically, DC03 contains a maximum of 0.10% carbon, a maximum of 0.45% manganese and traces of phosphorus and sulphur. This small amount of alloying elements contributes to the good formability and weldability of the steel. The mechanical properties of DC03 are also clearly defined. The material has a yield strength of at least 140 MPa and a tensile strength of between 270 and 370 MPa. In addition, DC03 has an elongation at break of at least 34%, which underlines its excellent formability. These properties make DC03 particularly suitable for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or household appliances. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the deep-drawing grade DC03. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC03, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC03 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC03 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC03. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC03 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the deep-drawing grade DC03 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC03 is a reliable and high-quality material for numerous industrial applications. Cold-rolled flat steel DC03, produced in accordance with the DIN EN 10130 and DIN EN 10152 standards, offers a number of advantages for applications in the cold forming process. While DIN EN 10130 defines the basic requirements for chemical composition, mechanical properties and surface quality, DIN EN 10152 extends these specifications to include specific conditions for electrolytically galvanized products that offer additional corrosion protection. Both standards together ensure that DC03 is a versatile material with high quality and durability.

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC04 DIN EN 10130 1.0338 St 14-03 The special deep-drawing grade DC04 is specified in accordance with the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products that are important in numerous industrial applications, especially where high formability and excellent surface quality are required. DC04 is a low-carbon steel that impresses with its exceptional cold formability. The chemical composition of DC04 is precisely balanced to ensure that the material has the desired mechanical properties. The carbon content in DC04 is typically a maximum of 0.08 %, while the manganese content is a maximum of 0.40 %. This composition supports the high formability and weldability of the steel, making it ideal for demanding forming processes. The mechanical properties of DC04 are characterized by a low yield strength of maximum 210 MPa and a tensile strength between 270 and 350 MPa. Particularly noteworthy is the high elongation at break of at least 38%, which illustrates the excellent formability of the material. These properties make DC04 a preferred choice for the production of complex components that require high precision and surface quality, such as car body components in the automotive industry or filigree parts in the electronics industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to high-gloss, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC04. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC04, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC04 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC04 therefore retains its excellent cold formability and mechanical performance. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC04 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. DC04 and DC01 are both cold-rolled, unalloyed quality steels that are used for various industrial applications. While DC01 serves as the standard grade for general cold forming processes, DC04 is characterized by improved deep-drawing properties and higher ductility. This comparison highlights the differences between the two materials in terms of chemical composition, mechanical properties and typical applications. Chemical composition The chemical composition influences the formability and weldability of the steel. Both steels are made of carbon steel, but DC04 has a lower carbon content, which supports its improved cold formability. Thanks to the lower carbon and Sulphur content, DC04 offers improved deep-drawing capability as less intergranular embrittlement occurs. Mechanical properties The mechanical properties are decisive for the forming processes and the behavior of the steel under load. DC04 has a lower yield strength and higher elongation, which makes the material easier to form. The lower yield strength and increased minimum elongation of DC04 make this material ideal for demanding forming processes such as deep drawing.

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC04 DIN EN 10130 1.0338 St 14-03 The special deep-drawing grade DC04 is specified in accordance with the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products that are important in numerous industrial applications, especially where high formability and excellent surface quality are required. DC04 is a low-carbon steel that impresses with its exceptional cold formability. The chemical composition of DC04 is precisely balanced to ensure that the material has the desired mechanical properties. The carbon content in DC04 is typically a maximum of 0.08 %, while the manganese content is a maximum of 0.40 %. This composition supports the high formability and weldability of the steel, making it ideal for demanding forming processes. The mechanical properties of DC04 are characterized by a low yield strength of maximum 210 MPa and a tensile strength between 270 and 350 MPa. Particularly noteworthy is the high elongation at break of at least 38%, which illustrates the excellent formability of the material. These properties make DC04 a preferred choice for the production of complex components that require high precision and surface quality, such as car body components in the automotive industry or filigree parts in the electronics industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to high-gloss, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC04. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC04, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC04 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC04 therefore retains its excellent cold formability and mechanical performance. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC04 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. DC04 and DC01 are both cold-rolled, unalloyed quality steels that are used for various industrial applications. While DC01 serves as the standard grade for general cold forming processes, DC04 is characterized by improved deep-drawing properties and higher ductility. This comparison highlights the differences between the two materials in terms of chemical composition, mechanical properties and typical applications. Chemical composition The chemical composition influences the formability and weldability of the steel. Both steels are made of carbon steel, but DC04 has a lower carbon content, which supports its improved cold formability. Thanks to the lower carbon and Sulphur content, DC04 offers improved deep-drawing capability as less intergranular embrittlement occurs. Mechanical properties The mechanical properties are decisive for the forming processes and the behavior of the steel under load. DC04 has a lower yield strength and higher elongation, which makes the material easier to form. The lower yield strength and increased minimum elongation of DC04 make this material ideal for demanding forming processes such as deep drawing.

QUALITY STANDARD MATERIAL NO. DC06 DIN EN 10130 1.0873 The special deep-drawing grade DC06 is specified in accordance with the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard defines the requirements and test methods for cold-rolled products used in various industrial applications, especially where high demands are placed on formability and surface quality. DC06 is an ultra-low carbon steel characterized by outstanding cold formability. The chemical composition of DC06 is precisely defined to ensure that the material has the required mechanical properties. Typically, DC06 contains a maximum of 0.01% carbon, a maximum of 0.20% manganese and only minimal traces of phosphorus and sulphur. This small amount of alloying elements contributes to the steel’s exceptional formability and weldability. The mechanical properties of DC06 are also clearly defined. The material has a maximum yield strength of 120 MPa and a tensile strength of between 270 and 350 MPa. In addition, DC06 has an elongation at break of at least 40%, which underlines its excellent formability. These properties make DC06 particularly suitable for the production of complex and precise components that require high formability, such as deep-drawn body parts in the automotive industry or sophisticated components in the household appliance industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of the end user. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC06. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC06, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC06 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC06 therefore retains its outstanding cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC06. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC06 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the special deep-drawing grade DC06 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on outstanding formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC06 is a reliable and high-quality material for numerous industrial applications.