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Inconel Flange

DIN 2634 Inconel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically designed for high-pressure applications up to 25 bar (362 psi), these flanges are produced using premium Inconel alloys. Inconel is known for its exceptional resistance to oxidation, high-temperature strength, and ability to withstand corrosive and extreme environments, making these flanges suitable for the most demanding operational conditions. Their high performance and reliability make them ideal in environments where other materials may degrade or fail under stress. Ladhani Metal Corporation is a trusted global manufacturer and supplier of Inconel flanges, recognized for advanced manufacturing expertise, precision machining, and commitment to international quality standards. Every flange undergoes rigorous inspection and testing to guarantee safety, longevity, and consistent performance under extreme operating environments. Pressure Rating: • PN 25 (25 bar / 362 psi): Suitable for high-pressure systems that require superior corrosion resistance and mechanical strength. Flange Type: • Weld Neck Flanges Featuring a tapered neck for gradual stress transition, weld neck flanges are ideal for high-pressure and high-temperature systems, ensuring a strong and leak-resistant weld connection. • Flat Face (FF) Flanges Designed to be used with softer gasket materials or cast equipment, flat face flanges ensure even compression and secure sealing in moderate to high-pressure systems. Inconel Grades and Typical Composition: Inconel 600 (UNS N06600) – Nickel-Chromium Alloy • Nickel (Ni): 72.0 min • Chromium (Cr): 14.0 – 17.0% • Iron (Fe): 6.0 – 10.0% • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.0% • Silicon (Si): ≤ 0.5% Applications: Commonly used in heat exchangers, furnace components, and chemical processing equipment due to excellent resistance to high-temperature oxidation and corrosion. Inconel 625 (UNS N06625) – Nickel-Chromium-Molybdenum Alloy • Nickel (Ni): 58.0 min • Chromium (Cr): 20.0 – 23.0% • Molybdenum (Mo): 8.0 – 10.0% • Niobium (Nb): 3.15 – 4.15% • Iron (Fe): ≤ 5.0% Applications: Widely used in offshore and marine engineering, aerospace, chemical processing, and power generation due to excellent fatigue strength and resistance to chloride pitting and crevice corrosion. Inconel 718 (UNS N07718) – Nickel-Chromium Alloy with Niobium and Molybdenum • Nickel (Ni): 50.0 – 55.0% • Chromium (Cr): 17.0 – 21.0% • Iron (Fe): Balance • Niobium + Tantalum (Nb + Ta): 4.75 – 5.50% • Molybdenum (Mo): 2.80 – 3.30% • Titanium (Ti): 0.65 – 1.15% • Aluminum (Al): 0.20 – 0.80% Applications: Preferred in aerospace, turbine engines, nuclear reactors, and cryogenic tanks due to its excellent creep resistance, high strength, and ability to retain properties across a wide temperature range from cryogenic to 700°C. Applications of DIN 2634 Inconel Flanges PN 25: • Offshore Oil and Gas Platforms Resistant to seawater, sour gas, and harsh chemicals, ensuring reliability in corrosive and high-pressure marine environments. • Chemical Processing and Heat Treatment Plants Offers resistance to aggressive acids, alkalis, and oxidizing agents, even at elevated temperatures. • Power Generation Facilities Used in turbine systems, heat recovery steam generators, and reactors due to its high-temperature strength and oxidation resistance. • Aerospace and Defense Components Performs reliably in aircraft and defense systems exposed to extreme pressure and temperature variations. • Waste Treatment and Pollution Control Ideal for systems handling incineration gases, flue gases, and chemical waste due to high corrosion resistance. Key Features: • Manufactured as per DIN 2634 standards for dimensional accuracy and pressure compliance • PN 25 pressure rating for robust and high-pressure service conditions • High resistance to heat, corrosion, and oxidation in challenging environments • Suitable for both high-temperature and cryogenic applications • Weld neck configuration offers optimal stress distribution and structural integrity • Available in Inconel 600, 625, and other grades upon request • Custom sizes, pressure ratings, and special surface finishes available Conclusion: DIN 2634 Inconel flanges PN 25 from Ladhani Metal Corporation are engineered to provide uncompromising performance in corrosive and high-temperature environments. With superior material properties and strict quality control, these Inconel flanges deliver long-term reliability for demanding industrial applications. Contact Ladhani Metal Corporation for detailed technical support, material selection guidance, or competitive pricing for your specific requirements.

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation offers SS 430 Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer arc of U-bend and 90-degree curved tubes in boilers, heat exchangers, superheaters, and reheaters. Manufactured from ferritic stainless steel grade SS 430, these shields provide good corrosion resistance, excellent formability, and thermal stability in moderately aggressive service environments. SS 430 is particularly suitable for applications where resistance to oxidation and surface scaling is needed without exposure to highly corrosive agents. The semi-cylindrical profile is precision-formed to match the outer curvature of return tube bends, offering a physical barrier against soot-blower impact, flue gas erosion, and ash particle wear. SS 430 shields are commonly used in utility and industrial boilers operating under dry, mildly corrosive, and thermally demanding conditions. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 430 Outer Half Round 90 Degree Bend Tube Shields, offering custom configurations to suit specific plant layouts and service requirements. SS 430 Grade Chemical Composition – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Ideal for power plants, WHRBs, HRSGs, and general industrial systems requiring protection for tube bends in dry heat and oxidizing environments. Uses • Shielding outer 90-degree bends in superheaters and reheaters • Applied in WHRBs and HRSG return coils exposed to dry flue gas • Protects against moderate erosion and oxidation in utility boilers • Suitable for curved tubes in industrial furnaces and heat recovery units Features • Cost-effective protection – Combines durability with economical material choice • Oxidation resistance – Performs well in clean flue gas and dry heat exposure • Thermal reliability – Withstands repeated heating cycles without deformation • Custom-fit geometry – Formed to match exact bend radius for tight coverage • Versatile installation – Can be clamped, banded, or tack welded as needed • Multiple sizes – Offered in a variety of thicknesses, lengths, and radii Applications • Thermal power stations – Shields steam lines and return bends from surface scaling • Waste heat boilers – Guards tube bends in clean gas recovery systems • Process heaters – Used in less corrosive gas heating environments • Cement and food processing industries – Protects tube curves from oxidation Conclusion The SS 430 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation provides durable and cost-efficient protection for tube bends exposed to dry heat, oxidation, and moderate wear. With good formability and thermal performance, these shields are ideal for systems where corrosion levels are controlled but mechanical shielding is essential. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Half Round Straight Tube Shield

1Cr20Ni14Si2 Half Round Straight Tube Shield The 1Cr20Ni14Si2 Half Round Straight Tube Shield is formed in a semi-cylindrical shape to shield the outer surface of straight tubes from ash erosion, thermal scaling, and high-velocity gas flow. These shields are crucial for preventing tube wall thinning, cracking, and performance deterioration in systems operating under frequent temperature fluctuations or corrosive gas atmospheres. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr20Ni14Si2 Half Round Straight Tube Shields, delivering dimensionally accurate and corrosion-resistant solutions for demanding industrial operations. Material Grade 1Cr20Ni14Si2 – A heat-resistant stainless steel alloy with high chromium and nickel content, enhanced with silicon for improved oxidation resistance and thermal strength. Chemical Composition of 1Cr20Ni14Si2 • Carbon (C): ≤ 0.10% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Straight tube shielding in waste heat recovery boilers and reformers • Surface protection in convection zones of fired heaters and steam boilers • Tube erosion control in thermal oxidizers and flue gas paths • High-temperature corrosion resistance in petrochemical reactors • Applied in furnace chambers, radiant coils, and syngas coolers Features • Outstanding oxidation and scaling resistance at elevated temperatures • High strength under thermal cycling and mechanical stress • Protects against ash and gas erosion in boiler and furnace systems • Custom-fit shields available in various lengths and thicknesses • Suitable for banding, welding, or clamping installation methods • Enhances tube life and reduces maintenance frequency Applications • power generation – Boilers, WHRBs, and economizers in thermal plants • chemical and fertilizer industry – Reformers, converters, and synthesis gas lines • metallurgy – Furnace tube protection in steel and heat treatment facilities • refineries – Process heater protection in crude and catalytic reformers • incineration – Combustion tube protection in waste-to-energy plants Conclusion 1Cr20Ni14Si2 Half Round Straight Tube Shields from Ladhani Metal Corporation are engineered to perform under high thermal loads and corrosive conditions. Their robust design and material strength make them ideal for protecting straight tubes in critical heat transfer systems, extending service life and maintaining operational efficiency. For detailed specifications, custom orders, or inquiries, contact Ladhani Metal Corporation. #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 316 Half Round Straight Tube Shields to offer superior protection for straight tubes in boilers, heat exchangers, and steam systems. Fabricated using molybdenum-bearing austenitic stainless steel, SS 316 provides enhanced resistance to pitting, crevice corrosion, and elevated temperature scaling. These shields are ideal for use in aggressive chemical and marine environments, as well as in high-moisture flue gas areas of power and process boilers. SS 316 Half Round Straight Tube Shield The SS 316 Half Round Straight Tube Shield is designed to safeguard the surface of straight tube sections from erosive flue gas, thermal cycling, and chemical corrosion. Its excellent resistance to chloride-induced attack makes it suitable for areas with seawater exposure, acidic gases, or high humidity. These shields are widely installed in power plants, waste heat recovery units, and process steam equipment where corrosion control is critical to extending tube life and maintaining system efficiency. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 316 Half Round Straight Tube Shields, delivering high-performance thermal protection solutions for demanding industrial applications. Material Grade SS 316 – Molybdenum-enhanced austenitic stainless steel with excellent corrosion resistance and thermal strength. Chemical Composition of SS 316 • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Effective in corrosive and wet flue gas environments; ideal for marine boilers, chemical process systems, and flue gas zones with chloride presence. Uses • Protection of straight tubes in superheaters and economizers • Installed in chemical process heat exchangers for corrosion control • Used in marine boilers with exposure to salt-laden air • Applied in biomass and waste-to-energy boilers handling corrosive fuels • Shielding of tubes in fertilizer and paper plants with acidic exhaust gases Features • Excellent corrosion resistance – Especially in chloride, acidic, and marine environments • Good scaling resistance – Performs well under high-temperature oxidative conditions • Durable and reliable – Maintains integrity during prolonged exposure to heat and corrosive elements • Easy to install – Available with weld-on, clamp-on, or strapped fixing options • Available in custom dimensions – Designed to match tube size, shape, and installation parameters • Prolongs tube life – Reduces need for frequent replacement and minimizes unplanned shutdowns Applications • thermal power plants – Protects straight boiler tubes against high-temperature corrosion • marine and offshore systems – Withstands saline and humid atmospheres • waste heat recovery – Shields tubes in exhaust zones from ash and corrosive gases • petrochemical and fertilizer industries – Applied to extend the lifespan of steam and heat exchanger tubing • pulp and paper plants – Protects against acidic process byproducts in recovery boilers Conclusion The SS 316 Half Round Straight Tube Shield from Ladhani Metal Corporation is engineered to deliver long-lasting protection in corrosive, high-heat, and moisture-prone environments. Its molybdenum-rich composition provides exceptional defense against chloride corrosion and thermal degradation, making it an essential component for boiler tube maintenance and longevity. For custom sizes, detailed specifications, or bulk orders, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Ladhani Metal Corporation manufactures high-quality Half Round Tube Shields designed to protect boiler and heat exchanger tubes from erosion, scaling, and thermal fatigue. These shields are especially suited for systems where tubes are exposed to turbulent gas flow, particulate-laden environments, and fluctuating thermal cycles. The semi-cylindrical shape of the shield allows easy installation and reliable surface protection, extending the operational life of the tubes. 1Cr13 Half Round Tube Shield for LTSH Tube The 1Cr13 Half Round Tube Shield is fabricated from martensitic stainless steel containing approximately 13% chromium. Known for its good corrosion resistance, moderate heat resistance, and excellent wear strength, 1Cr13 is suitable for medium-temperature applications, especially in mildly corrosive or oxidizing environments. This makes it an ideal material for shielding LTSH (Low Temperature Superheater) tubes from flue gas erosion and ash abrasion. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of 1Cr13 Half Round Tube Shields, delivering durable and cost-effective solutions for various thermal power and heat exchanger applications. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Suitable for moderately corrosive and abrasive environments, especially in boiler systems, where mechanical strength and oxidation resistance are required at elevated but controlled temperatures. Uses • Protection of LTSH tubes in thermal power plant boilers • Surface shielding in steam generators and utility boilers • Coverage of superheater coils in flue gas-exposed zones • Suitable for coal-fired and biomass-fired boiler applications • Used in refinery and petrochemical boilers with moderate gas exposure Features • Good corrosion and oxidation resistance – Provides reliable performance in mildly corrosive environments • Wear and erosion resistance – Withstands mechanical wear from ash and soot-laden gas streams • Precise custom fitting – Fabricated to match specific tube diameters and bend radii • Enhanced tube protection – Minimizes wear on LTSH tubes, increasing overall system lifespan • Easy installation – Supports clamp-on, weld-on, and banding installation options • Wide availability – Offered in various lengths, thicknesses, and profiles Applications • power generation – Used in LTSH zones to protect from flue gas erosion and slagging • WHRBs – Shields exposed surfaces of tube bends in waste heat recovery systems • chemical and fertilizer plants – Applied in steam systems requiring moderate temperature durability • cement industry – Suitable for boilers dealing with particulate exhaust gas environments • industrial utility boilers – Enhances tube life in fluctuating thermal load zones Conclusion The 1Cr13 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a dependable solution for protecting tube surfaces in moderately corrosive, abrasive, and thermally active environments. Its martensitic stainless composition and mechanical durability make it ideal for power plants and process boilers requiring extended service life with lower maintenance needs. For customized dimensions, technical support, or quotation, contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr13 U Type Half Round Tube Shield The 1Cr13 U Type Half Round Tube Shield is fabricated from 1Cr13, a martensitic stainless steel known for its excellent hardness, wear resistance, and moderate corrosion resistance. This U-type shield is ideal for protecting U-bend tube sections in systems where mechanical wear, steam erosion, and intermittent high temperatures are a concern. The U-shaped design offers precise coverage of both the inner and outer arcs of tube bends, especially in boiler coils, superheaters, and heat exchangers where localized wear and thermal impact are concentrated. • Outer U Type Half Round Tube Shield – Shields the outer curvature of the U-bend from gas flow abrasion, impact from slag particles, and heat-induced surface degradation. • Inner U Type Half Round Tube Shield – Protects the inner radius against turbulence-induced erosion, scaling, and mechanical fatigue. Ladhani Metal Corporation supplies 1Cr13 U Type Half Round Tube Shields for industrial applications where strength, hardness, and moderate corrosion protection are required at an economical cost. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Applications: Well-suited for mildly corrosive and abrasive environments involving steam, flue gases, or mechanical impact at moderate to high temperatures. Uses • Protection of U-bend tubes in superheaters, reheaters, and boiler coils • Shielding curved tubes in industrial furnaces, economizers, and condensers • Coverage for return bends in WHRBs and HRSGs subject to mechanical and thermal wear • Application in process gas heaters and utility boilers in petrochemical and power sectors • Ideal for systems where hardness and erosion resistance are more critical than high corrosion resistance Features • Good oxidation and scaling resistance – Chromium content offers adequate protection in dry, high-temperature environments. • High mechanical strength – Martensitic structure provides superior wear resistance and hardness, reducing erosion damage in turbulent flow areas. • Dual-bend protection – Available in both inner and outer U-type configurations for complete shielding of tube bends. • Custom fitment – Precisely manufactured to match specific tube radii and diameters, ensuring stable and secure installation. • Fast installation – Easily attached using clamps, banding, or tack welding without requiring system disassembly. • Economical solution – Provides effective protection in harsh environments with a cost-efficient stainless steel alloy. Applications • thermal power plants – Used on U-bend tubes in superheaters and reheaters where flue gas erosion and steam wear are present. Enhances system life and performance. • waste heat recovery boilers – Shields tube bends in WHRBs from slag, scale, and high-velocity gas streams, improving long-term reliability. • petrochemical industries – Suitable for curved tubes in heaters, exchangers, and gas furnaces exposed to heat and particulate flow. • general industrial boilers – Applied to return bends in utility boilers and process heaters for erosion and oxidation control. • chemical and refining sectors – Ideal for non-aggressive environments requiring mechanical protection more than extreme corrosion resistance. Conclusion The 1Cr13 U Type Half Round Tube Shield by Ladhani Metal Corporation offers strong mechanical protection and moderate corrosion resistance for U-bend tube sections in boilers, heat exchangers, and industrial heating systems. Its martensitic stainless steel composition provides superior wear resistance, making it well-suited for environments with steam erosion, thermal stress, and mechanical impact. Designed for easy installation and long-term durability, this shield is a practical solution for a wide range of thermal and utility applications. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 430 U Type Half Round Tube Shield The SS 430 U Type Half Round Tube Shield is designed to safeguard U-bend sections in boilers, heat exchangers, and steam systems operating under moderate temperature and corrosion conditions. Made from SS 430, a ferritic stainless steel with high chromium content, it provides excellent resistance to oxidation and thermal scaling while offering good structural stability. The U-type configuration ensures comprehensive protection of both the inner and outer arcs of curved tubes, which are often the most vulnerable to wear, gas impact, and thermal fatigue. • Outer U Type Half Round Tube Shield – Protects the outer radius of the U-bend from flue gas impingement, thermal degradation, and mechanical erosion. • Inner U Type Half Round Tube Shield – Shields the inner curve of the bend from turbulence-induced wear, slag buildup, and scaling caused by repeated thermal cycling. Ladhani Metal Corporation manufactures and supplies SS 430 U Type Half Round Tube Shields for industrial systems requiring reliable heat resistance, cost-effectiveness, and mechanical protection in dry or mildly corrosive environments. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for systems exposed to dry heat, oxidation, and light chemical environments where resistance to scaling and thermal distortion is required. Uses • Protection of U-bend tube sections in superheaters, reheaters, and heat exchangers • Shielding tube bends in economizers, condensers, and air preheaters • Coverage for curved tubes in HRSGs and WHRBs operating under mild corrosive and high-temperature service • Erosion and scale resistance in return bends of process heaters and utility boilers • Ideal for food processing, petrochemical, and utility sectors where performance and economy are balanced Features • Excellent oxidation resistance – SS 430 performs well in dry air and moderately hot environments, resisting thermal scale formation. • Good dimensional stability – Maintains shape and strength under cyclic heating without excessive warping or fatigue. • Inner and outer protection – Offered in both U-type configurations to provide full coverage for return bends and critical curvature zones. • Precision engineered – Designed to fit tube radius and diameter for a secure, vibration-resistant fit that maintains consistent coverage. • Easy to install – Mounted using banding, tack welds, or clamping without the need to disassemble tube systems. • Economical and reliable – Combines good heat resistance and mechanical protection with cost-effectiveness for general industrial use. Applications • thermal power plants – Installed on U-bend tubes in superheaters and reheaters to protect against thermal fatigue and surface scaling. Improves tube longevity and efficiency. • petrochemical units – Used in systems where moderate corrosion resistance and high-temperature stability are required without the need for molybdenum or nickel alloys. • waste heat recovery systems – Shields curved tubes in WHRBs from slag buildup and gas erosion under high but controlled temperature conditions. • food and beverage processing – Suitable for heat exchangers and boilers where hygiene and thermal stability are essential with minimal corrosion risk. • utility and industrial boilers – Provides reliable protection for U-bend tubes exposed to hot combustion gases in moderate-duty systems. Conclusion The SS 430 U Type Half Round Tube Shield from Ladhani Metal Corporation is a dependable and cost-effective solution for protecting U-bend tube sections in systems operating under dry heat and light chemical exposure. With strong oxidation resistance, good structural stability, and precision-fit configurations, these shields are ideal for various industrial applications, including power generation, heat recovery, and process heating systems. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect tubes in boilers, heat exchangers, and high-temperature process systems. Designed to reduce tube erosion, oxidation, and thermal fatigue, these shields play a critical role in maintaining the longevity and reliability of industrial equipment in thermally aggressive and corrosive environments. Cr23Ni13 Half Round Tube Shield The Cr23Ni13 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from high-alloy stainless steel containing approximately 23% chromium and 13% nickel. This alloy provides excellent resistance to high-temperature oxidation, scaling, and corrosion, particularly in systems operating up to 1000°C. With an austenitic microstructure, Cr23Ni13 exhibits good strength, ductility, and resistance to thermal shock, making it ideal for use in heat-intensive industrial processes. The half-round shape allows for easy installation over existing tubes, creating a strong and secure shield against gas flow, flame impingement, and particulate erosion. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.12% • Silicon (Si): ≤ 1.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Uses • Superheater and Reheater Tube Protection – Prevents scaling and oxidation on boiler tubes exposed to high flue gas temperatures in thermal power stations. • Furnace Tube Shielding – Shields radiant and convection tubes from flame impingement, heat distortion, and thermal fatigue in process furnaces. • Heat Exchanger Tubes – Offers external protection against erosion and scaling in petrochemical and refining systems operating with hot gases. • Power and Steam Generation Systems – Used to protect steam tubing from oxidation and surface wear in continuous service at elevated temperatures. • Industrial Kilns and Incinerators – Guards exposed piping in rotary kilns and combustion chambers against corrosive deposits and heat damage. Features • High-Temperature Resistance – Performs reliably in continuous service up to 1000°C, maintaining strength and dimensional stability. • Oxidation and Scaling Protection – Chromium-rich composition creates a protective oxide layer that resists corrosion in oxidizing environments. • Austenitic Microstructure – Provides good mechanical strength, thermal expansion resistance, and excellent ductility under heat cycling. • Precision Half-Round Form – Designed for fast, secure installation over round tubes using welding or clamping techniques. • Durable Construction – Withstands vibration, thermal shock, and erosive gas flow common in industrial boilers and furnaces. • Custom Manufacturing – Offered in various diameters, wall thicknesses, and lengths to match specific application demands. • Optional Finishes – Available in pickled, passivated, or bright annealed surface finishes based on environmental and operational needs. Applications • Thermal and Utility Boilers – Shields superheater and economizer tubes from high-temperature corrosion and ash erosion. • Petrochemical Plants – Used in process heaters and reactors where external tube surfaces are exposed to oxidizing or carburizing atmospheres. • Refineries – Protects tubes in fired heaters and reformers against oxidation and mechanical degradation. • Waste-to-Energy Facilities – Guards boiler tubes from hot flue gas erosion and acidic gas corrosion in incineration systems. • Metallurgical Furnaces – Applied in steel and non-ferrous heat treatment plants to prevent oxidation and scale accumulation. • Cement and Lime Plants – Protects gas ducting and tube banks in preheaters, coolers, and flue recovery systems from abrasive dust and heat exposure. Conclusion The Cr23Ni13 Half Round Tube Shield by Ladhani Metal Corporation offers a reliable and efficient solution for tube protection in high-temperature and oxidizing environments. Its austenitic stainless steel composition ensures superior oxidation resistance, structural integrity, and longevity under continuous thermal stress. Whether used in boilers, furnaces, or reformers, these shields effectively reduce downtime, maintenance costs, and the risk of unexpected tube failures. With flexible customization, quality-controlled fabrication, and proven material performance, Ladhani Metal Corporation remains a trusted supplier of advanced shielding solutions for critical industrial applications. For detailed specifications, customization requests, or to obtain a quote, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components designed to protect the outer surfaces of boiler tubes, heat exchangers, and industrial piping systems from erosion, scale formation, and thermal fatigue. These shields play a crucial role in minimizing tube failure and improving overall equipment reliability in high-temperature and particulate-laden environments. SS 430 Half Round Tube Shield The SS 430 Half Round Tube Shield is a semi-cylindrical cladding made from ferritic stainless steel grade 430. With good corrosion resistance, excellent oxidation resistance, and superior thermal conductivity, SS 430 is well suited for non-pressurized or moderately corrosive environments. It is particularly effective in flue gas paths and air preheaters where thermal stress and ash erosion can degrade exposed tubes. The half-round geometry ensures easy, secure installation and a consistent protective barrier around the tube's surface, enhancing durability without interfering with system function. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Surface Protection – Shields tubes in low to moderate temperature zones from flue gas corrosion, ash abrasion, and thermal scaling. • Air Preheater Tubing – Guards against dust erosion in regenerative air preheaters and gas-to-air heat transfer zones. • Economizer Tube Protection – Used in downstream sections of boilers where lower temperatures allow for effective use of ferritic steels. • Steam Line Shields – Protects low-pressure steam tubing and condensate lines in systems not requiring austenitic stainless steel grades. • Heat Exchanger Outer Shells – Provides an extra layer of protection in air-cooled or shell-side applications exposed to mechanical wear. Features • Good Oxidation Resistance – Performs reliably in oxidizing conditions up to 815°C, ideal for flue gas exposure and dry ash environments. • Ferritic Structure – Offers better thermal conductivity and resistance to thermal expansion than austenitic grades, reducing distortion risk. • Corrosion Resistance – Resists corrosion from atmospheric moisture, flue gas condensates, and other mildly aggressive compounds. • Cost-Effective – Offers an economical alternative to higher alloy stainless steels in appropriate thermal zones. • Precision Fit – Half-round design enables quick installation and conforms closely to tube diameters for optimal protection. • Surface Finish Options – Supplied in bright annealed, pickled, or passivated finishes based on operational requirements. • Custom Fabrication – Available in a range of wall thicknesses, diameters, and lengths to meet plant-specific installation demands. Applications • Thermal Power Stations – Shields economizer and air preheater tubes from dust-laden exhaust gas erosion and moderate thermal stress. • Cement and Lime Kilns – Used to protect heat recovery and cooler tubes from dry ash abrasion in hot air ducts. • Food Processing Boilers – Applied in steam systems requiring corrosion resistance and thermal control under hygienic conditions. • HVAC and Utility Boilers – Installed in auxiliary boilers where conditions do not require high-alloy materials but demand durability. • Pulp and Paper Mills – Protects lower furnace zone tubes and stack-side economizers from condensate corrosion and soot accumulation. • Sugar and Distillery Plants – Guards process steam and heat recovery tubes from ash and scale in biomass and bagasse-fired units. Conclusion The SS 430 Half Round Tube Shield by Ladhani Metal Corporation is a durable, cost-efficient solution for protecting tubing systems in environments where moderate corrosion resistance, good oxidation behavior, and thermal stability are essential. It is best suited for dry, low to mid-temperature gas flow areas where the mechanical and thermal loads are not extreme. The ferritic stainless steel structure provides a favorable balance of performance and economy, particularly in large-scale power and process plants. With precision manufacturing, tailored dimensions, and reliable service, Ladhani Metal Corporation delivers proven tube protection technology trusted across multiple industries. For custom orders, sizing assistance, or to request a technical quote, please contact Ladhani Metal Corporation.

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