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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures precision-engineered Half Round Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from wear, erosion, scaling, and thermal degradation. These shields are essential in areas where tubes are exposed to high-velocity gas flow, ash impact, or corrosive atmospheres. Their half-round, semi-cylindrical structure allows secure and quick installation on straight tube surfaces without the need for disassembly or major downtime. Half Round Straight Tube Shield The Half Round Straight Tube Shield is designed specifically to protect straight runs of boiler or exchanger tubes in high-temperature, corrosive, and abrasive service environments. These shields act as a barrier between the process medium and the tube surface, reducing the risk of tube thinning, cracking, and premature failure. Fabricated from a variety of stainless steels and heat-resistant alloys, the shields are available in multiple grades to suit varying application demands . Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Half Round Straight Tube Shields, offering customizable shielding solutions for a wide range of thermal process equipment and conditions. Available Material Grades • Stainless Steels: SS 304, 304L, 310, 310S, 316, 316L, 410, 420, 430 • Heat-Resistant Alloys: 1Cr13, 1Cr18Ni9Ti, Cr25Ni20, 1Cr25Ni20Si2, Cr23Ni13, 1Cr20Ni14Si2, Inconel 600, and others Typical Chemical Composition (example – SS 304) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Designed for use in systems where straight tube lengths are exposed to hot, corrosive gases, ash particles, or scaling environments. Uses • Protection of straight boiler tubes in high-temperature zones • Shielding of exchanger tubes in oil refineries and chemical plants • Surface protection in economizers, superheaters, and reheaters • Applied in Waste Heat Recovery Boilers (WHRBs) and HRSGs • Suitable for utility boilers in thermal and captive power plants Features • Corrosion-resistant – Manufactured from stainless steels and alloys suited for chemical and high-heat environments • Thermal stability – Capable of withstanding prolonged exposure to high temperatures without deformation • Wear protection – Prevents tube erosion from fly ash, flue gas, and thermal cycling • Precise fitment – Custom-bent and sized to match tube diameter and length requirements • Easy installation – Can be clamped, welded, or banded with minimal downtime • Custom options – Available in various lengths, wall thicknesses, and alloy choices Applications • thermal power plants – Protects straight tubes from scale buildup and gas impingement • petrochemical refineries – Used in process heaters and tube exchangers to combat high-temperature corrosion • WHRB systems – Applied in exhaust zones to preserve tube integrity • chemical processing units – Offers reliable protection in corrosive steam and flue environments • pulp and paper industry – Shields recovery boiler tubes from ash erosion and chemical attack Conclusion The Half Round Straight Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – provides robust protection for straight tube sections in boilers, heat exchangers, and process heaters. With a range of alloy options and custom-fit configurations, these shields enhance the durability and efficiency of heat transfer systems operating in corrosive, abrasive, or high-thermal-stress environments. For technical guidance, size customization, or pricing, contact Ladhani Metal Corporation.

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Titanium flanges

DIN 2543 refers to a standard for titanium flanges under the German DIN (Deutsches Institut für Normung) system. Titanium flanges are designed for use in piping systems, connecting pipes, valves, pumps, and other equipment. They provide a secure method of joining pipes while allowing for easy disassembly when needed. These flanges are made from titanium or titanium alloys, which are known for their strength, corrosion resistance, and lightweight properties. Titanium is particularly advantageous in harsh environments such as marine, chemical processing, and high-temperature systems due to its resistance to oxidation and corrosion. Key Features: Material: Titanium or titanium alloys Corrosion Resistance: Excellent resistance to corrosion in various environments, particularly in acidic or saline conditions. Strength-to-weight ratio: Higher strength-to-weight ratio than steel. Temperature Tolerance: Titanium flanges can handle high temperatures and extreme conditions. Lightweight: Titanium is significantly lighter than steel, making transportation and handling easier. Pressure Rating (PN16):The "PN" (Pressure Nominal) value indicates the maximum pressure the flange can withstand at a specific temperature (typically 20°C).PN16 means the flange is rated for a maximum pressure of 16 bar (or 232 psi). Standard Flange Design: DIN 2543 titanium flanges follow a standardized design which includes: Type: Usually weld neck, slip-on, blind, or socket weld. Size: Flanges come in various sizes with different pressure ratings. Bolt Holes: They have drilled holes for bolts to connect to the mating flange. Face Type: Can be raised face, flat face, or RTJ (Ring Type Joint) depending on the application. Types of Titanium Flanges (According to DIN 2543): Weld Neck Flanges (WN): Ideal for high-pressure systems. Slip-on Flanges (SO): Easy to install, used for general applications. Blind Flanges (BL): Used to seal the end of a pipeline. Socket Weld Flanges (SW): Used for small bore applications. Lap Joint Flanges (LJ): Used with a stub end, providing easier alignment and disassembly Grades of Titanium Used for Flanges: Grade 2 (CP-Titanium - Commercially Pure Titanium): Composition: 99.2% pure titanium. Properties: Excellent corrosion resistance, moderate strength, highly ductile, good weldability. Grade 5 (Ti-6Al-4V - Titanium Alloy): Composition: 90% Titanium, 6% Aluminum, 4% Vanadium. Properties: High strength, excellent corrosion resistance, good fatigue strength, and slightly more difficult to weld. Conclusion: Grade 2 is ideal for applications requiring excellent corrosion resistance and ease of fabrication, while Grade 5 provides superior strength and is used in demanding applications like aerospace and high-performance industrial systems. Both grades offer excellent properties for titanium flanges used in a wide variety of industries. we also deal in various material in DIN2543 such at Stainless steel, duplex, super duplex, Inconel, Monel and carbon steel

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blind flanges

DIN 2527 Inconel Blind Flanges are specialized components designed to close off the ends of pipes or vessels in industrial piping systems, where no further connection is required. These blind flanges are made from Inconel alloys, a family of high-performance superalloys, known for their outstanding strength, resistance to high temperatures, and corrosion resistance in aggressive environments. The DIN 2527 standard ensures that these flanges meet the highest specifications for dimensional accuracy, pressure tolerance, and mechanical strength. Material Composition of Inconel Alloys: The primary materials used in the production of DIN 2527 Inconel Blind Flanges include Inconel 600, Inconel 625, and Inconel 718, each offering specific advantages depending on the application: Inconel 600 (Ni 72%, Cr 15%): Known for excellent resistance to oxidation and corrosion in high-temperature environments. Inconel 625 (Ni 58%, Cr 21%, Mo 9%): Offers superior resistance to pitting, stress corrosion cracking, and oxidation. Inconel 718 (Ni 50%, Cr 19%, Mo 3%, Nb 5%): Known for high strength and excellent fatigue and thermal-fatigue strength. These alloys provide superior resistance to a wide range of harsh environments, such as high-temperature oxidation, sulfuric and phosphoric acid corrosion, and chloride-induced stress corrosion cracking. Key Features of DIN 2527 Inconel Blind Flanges: Temperature and Pressure Resistance: Operating Temperature: Inconel alloys can withstand extremely high temperatures, with Inconel 600 handling temperatures up to 1093°C (2000°F), Inconel 625 up to 982°C (1800°F), and Inconel 718 capable of continuous operation at temperatures of up to 700°C (1292°F). Pressure Tolerance: Designed to endure elevated pressures, with pressure ratings available in PN6, PN10, PN16, and other standard pressure classes, ensuring safety under extreme operating conditions. Corrosion Resistance: Exceptional resistance to oxidation, scaling, and various forms of corrosion, particularly in high-temperature environments. Inconel 625 is particularly effective in marine and chemical processing environments due to its resistance to pitting and crevice corrosion. Strength and Durability: Inconel alloys exhibit outstanding mechanical strength, even at high temperatures, ensuring the structural integrity of piping systems under stress. The DIN 2527 standard defines the dimensions and design to accommodate high-stress conditions, making these flanges essential in demanding industries. Dimensional Accuracy and Pressure Class: DIN 2527 ensures precise dimensional accuracy, allowing for effective sealing and easy installation in piping systems. Available in various sizes and thicknesses, with flanges designed to meet specific pressure classes like PN6, PN10, and PN16, depending on the application. Design and Types: Standard Blind Flange (Type A): A solid, circular flange ideal for general applications. Flat-Faced Blind Flange: Features a flat sealing surface, suitable for low-pressure systems. Raised Face Blind Flange: Has a raised surface for improved sealing in higher pressure applications. Ring-Type Joint (RTJ) Blind Flange: Designed for high-pressure applications, with a groove for an RTJ gasket. Long Weld Neck Blind Flange: Offers added strength with an extended neck for welding, often used in high-pressure or stressed systems. Nominal Diameter: Available in a wide range of nominal diameters, typically from DN10 (1/2 inch) up to DN600 (24 inches) or more, to accommodate different pipe sizes and system requirements.

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Gr7 Titanium Sheet

Product Name: Gr7 Titanium sheet Standard: ASTM B265 Material: Gr7 Unit Price: $222.5usd/kg-$285.7usd/kg Thickness: 0.5-100mm Length: 500-6000mm Or As You Require Width: 500-1000mm Or As You Require Surface: Pickling, Polishing, Sand Blasting Gr7 titanium sheet is high palladium content, and it is very resistant to corrosion. For example, titanium grade 7 is resistant to salt water and is also suitable for handling chlorides media. In addition, Titanium Grade 7 is resistant to erosion or impacts. plate usually used for Pressure vessel, fastener, frame, Aerospace vehicle, Chemical industry, ocean engineering etc. Product Name: Gr7 Titanium sheet Standard: ASTM B265 Material: Grade 7 (Ti-0.2Pd) Thickness: 0.5-100mm Length: 500-6000mm Or As You Require Width: 500-1000mm Or As You Require Surface: Pickling, Polishing, Sand Blasting Quality inspections: Flaw detection, eddy current test, etc Grade Chemicai composition(WT%) (Ti) (Fe) (C) (N) (H) (O) (Pd) (Al) (Sn) Others Each Total Gr7 Ti-0.2Pd Remainder ≤0.30 ≤0.08 ≤0.03 ≤0.015 ≤0.25 0.12~0.25 / / ≤0.1 ≤0.4

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Gr12 Titanium Hemispherical Head

Product name:Gr12 Titanium Hemispherical Head Standard: ASME VIII-I, DIN28013 Material: GR1, GR2, GR7, GR12 Size: Customized Gr12 Titanium Hemispherical Head Hemispherical head refers to the head composed of half spherical shell and straight edge (cylindrical short joint). The radius of curvature of the spherical shell is equal everywhere and the force is uniform. Compared with other heads, hemispherical heads require the smallest wall thickness under the same internal pressure. At the connection between the spherical shell and the cylinder with the same thickness, the edge stress caused by the change of curvature radius is only 3.1% of the overall membrane stress of the cylinder, which can be ignored. Therefore, the mechanical properties of hemispherical head are the best and the materials used are the most economical. Product name:Gr12 Titanium Hemispherical Head Standard: ASME VIII-I, DIN28013 Material: GR12 Size: Customized MOQ:1PC Spherical head, also known as spherical crown head, is a head formed by the spherical crown part of the spherical shell, including hemispherical head and non folded spherical head. The spherical head has excellent forging, smooth surface, acid and alkali resistance, high temperature resistance, beautiful appearance and strong texture performance. The applicable medium of spherical head is gas, liquid and steam. Spherical heads are used in petroleum, electronics, chemical industry, medicine, textile, food, machinery, construction, nuclear power, aerospace, military and other industries. Precautions for use of spherical head: 1. Carbon steel spherical head will crack in nitrate, ammonia, alkaline sodium and other environments. Explain to eliminate residual stress when ordering head. 2. Stress corrosion cracking of austenitic stainless steel will occur in the specific environment with chloride ions. Select appropriate materials when designing spherical head. 3. For carbon steel vessels requiring hot galvanizing or aluminizing, heat treatment shall be carried out first to remove residual stress Titanium grade 12 pipe (Ti-0.3Mo-0.8Ni) Chemical compositions(weight%,<=) Mo Ni Fe C N 0.2-0.4 0.6-0.9 0.30 0.08 0.03 H O Ti Others Total 0.015 0.25 Remainder 0.10 0.40 Physical properties(>=) Σb Tensile Strength (Mpa) σr0.2 Yield Strength (Mpa) δL0+50mm Elongation (%) ψ Reduction of area (%) 440 345 18

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Gr12 Titanium Seamless Tube

Product Name: Gr12 Titanium Seamless Tube Standard: ASTM B337,ASTM B338,ASTM B861, ASTM B862 Material: Titanium Gr12 Unit Price: $25usd/kg-$40usd/kg Type: Welded/Seamless Shape: Round Outer Diameter: 3-508mm Wall Thickness: 0.1-20mm Length: Max 12000mm Surface: Bright Gr12 Titanium Seamless Tube Titanium tubes have been widely used in chemical, petroleum, petrochemical, vacuum salt making, preparation, marine engineering, electric power and other industries. Titanium is widely used in corrosive media due to its good corrosion resistance, such as ionic membrane caustic soda, propylene oxide, etc. titanium materials are widely used in equipment and pipelines. Product media are also used in formic acid, methane chloride and other projects to solve pipeline corrosion problems. Place of Origin:Shaanxi, China Material:ASTM B337,ASTM B338,ASTM B861, ASTM B862 Outer Diameter:3-508mm Wall Thickness:0.2-20mm Length:Max 15Meter Standard:ASTM B861 Application:Industrial Technique:Seamless Grade:Titanium Alloy Key Words:titanium tube Type:Titanium Round Tube Certificates:SO9001:2015 Processing:Drawing Surface:Bright Finished Shape:Round.square.Rectangle Package:plywood Case Titanium grade 12 pipe (Ti-0.3Mo-0.8Ni) Chemical compositions(weight%,<=) Mo Ni Fe C N 0.2-0.4 0.6-0.9 0.30 0.08 0.03 H O Ti Others Total 0.015 0.25 Remainder 0.10 0.40 Physical properties(>=) Σb Tensile Strength (Mpa) σr0.2 Yield Strength (Mpa) δL0+50mm Elongation (%) ψ Reduction of area (%) 440 345 18 ------- Titanium is widely used in chemical industry because of its high strength, light weight, good heat transfer performance and corrosion resistance. These characteristics of titanium make it a relatively economic method to solve engineering problems related to chemical industry. Although the investment cost of titanium is higher than that of general performance materials, titanium has been widely used in the chemical industry. According to the life cycle analysis, using it can reduce the production cost by reducing maintenance, shortening downtime, increasing product quality and increasing product life.

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