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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 410 U Type Outer Half Round Tube Shield The SS 410 U Type Outer Half Round Tube Shield is made from SS 410, a hardenable martensitic stainless steel known for its excellent strength, toughness, and moderate corrosion resistance. This outer U-type configuration is designed to protect the external arc of U-bend tubes in heat exchangers, boilers, and reheaters where abrasive flue gases and mechanical wear are common. SS 410’s hardness and resistance to thermal fatigue make it suitable for shielding outer tube surfaces exposed to harsh industrial environments. • Outer U Type Half Round Tube Shield – Protects the outer curvature of U-bend tubes from erosion, scaling, and mechanical impact caused by high-velocity gas and slag deposits. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 410 U Type Outer Half Round Tube Shields, offering durable solutions for power generation and high-temperature applications. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for high-temperature environments with abrasive gas flow and mechanical stress, where moderate corrosion resistance is sufficient. Uses • Outer arc protection for U-bend tubes in boilers, superheaters, and reheaters in thermal power plants • Shields tube bends in economizers and waste heat recovery systems from flue gas erosion • Applied in return bends in gas processing heaters and exhaust systems subjected to particulate flow • Ideal for high-strength, mechanically demanding environments where wear resistance is critical • Used in utility boilers, process furnaces, and other industrial systems operating under moderate corrosion and high heat conditions Features • High mechanical strength – Martensitic structure provides excellent hardness and wear resistance for abrasive service conditions • Moderate corrosion resistance – Chromium content offers basic protection against oxidation and steam exposure • Outer bend coverage – Shields the most exposed and impact-prone arc of the U-bend tube • Precision fit – Custom-fabricated to match tube diameters and bend radii, ensuring tight, vibration-free installation • Easy to install – Mountable using stainless steel bands, clamps, or tack welds without dismantling the system • Cost-effective – Offers durable tube protection with high strength at a lower material cost compared to austenitic grades Applications • power generation – Protects outer curves of U-bend tubes in high-temperature zones of boilers and reheaters • petrochemical processing – Shields tube bends in process heaters and reformers from thermal and gas erosion • waste heat recovery – Applied in WHRBs and HRSGs to guard against slag impact and scale formation • industrial furnaces – Suitable for high-wear zones where heat and particulate flow cause surface degradation • general industry – Used in utility boilers and gas exhaust systems where mechanical protection is needed with moderate corrosion resistance Conclusion The SS 410 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a reliable and economical solution for protecting U-bend tube outer surfaces in boilers, heat exchangers, and thermal process systems. With excellent mechanical strength, good thermal stability, and moderate corrosion resistance, it is ideal for industrial applications that demand abrasion resistance and long service life in high-temperature environments. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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Inconel Flange

The DIN 2558 Inconel Flange PN 6 is a precision-engineered flange designed to perform under extreme conditions involving high temperatures, corrosive media, and mechanical stress. Manufactured according to DIN (Deutsches Institut für Normung) standards, these flanges are made from advanced Inconel alloys, known for their superior resistance to oxidation, corrosion, and thermal degradation. Types: Weld Neck Flange – Ideal for high-pressure and high-temperature systems; offers maximum strength and stability. Slip-On Flange – Easily fits over the pipe and is welded on both sides for secure, easy installation. Blind Flange – Closes off pipelines or pressure vessels with a leak-proof seal. Threaded Flange – Connects to pipes using threads, eliminating the need for welding. Socket Weld Flange – Best suited for small-bore, high-pressure systems with smooth fluid flow. Grades & Chemical Composition: Inconel 600 (UNS N06600): Nickel (Ni): ≥ 72.0% Chromium (Cr): 14.0 – 17.0% Iron (Fe): 6.0 – 10.0% Carbon (C): ≤ 0.15% Manganese (Mn): ≤ 1.0% Silicon (Si): ≤ 0.5% Key Features: Resistant to oxidation, carburization, and chloride-ion stress-corrosion cracking; ideal for heat exchangers and furnace components. Inconel 625 (UNS N06625): Nickel (Ni): ≥ 58.0% Chromium (Cr): 20.0 – 23.0% Molybdenum (Mo): 8.0 – 10.0% Niobium (Nb): 3.15 – 4.15% Iron (Fe): ≤ 5.0% Carbon (C): ≤ 0.10% Key Features: Excellent resistance to pitting, crevice corrosion, and chemical attacks; widely used in chemical processing and marine environments. Inconel 718 (UNS N07718): Nickel (Ni): 50.0 – 55.0% Chromium (Cr): 17.0 – 21.0% Iron (Fe): Balance Niobium + Tantalum (Nb + Ta): 4.75 – 5.50% Molybdenum (Mo): 2.80 – 3.30% Titanium (Ti): 0.65 – 1.15% Aluminum (Al): 0.20 – 0.80% Carbon (C): ≤ 0.08% Key Features: High strength, creep resistance, and corrosion resistance at elevated temperatures; excellent fatigue and stress rupture performance; commonly used in aerospace, turbines, and high-stress industrial components. PN 6 Rating: The PN 6 designation indicates a nominal pressure class of 6 bar (approximately 87 psi). These flanges are suited for medium-pressure systems where both corrosion resistance and mechanical integrity are critical. Features: High-Temperature Strength: Maintains mechanical integrity and structural stability even under extreme heat. Exceptional Corrosion Resistance: Resistant to acids, seawater, oxidation, and stress-corrosion cracking. Long-Term Durability: Engineered for long service life in harsh environments, minimizing maintenance and replacement needs. High Strength: Withstands high mechanical loads and thermal cycling without deformation or failure. • Industry Versatility: Ideal for use in offshore drilling, nuclear plants, aerospace systems, petrochemical equipment, and high-performance industrial piping. • Precision Manufacturing: Tight dimensional tolerances ensure secure, leak-proof connections and system efficiency. Ladhani Metal Corporation ensures every DIN 2558 Inconel Flange is produced using advanced techniques and thoroughly inspected for quality and compliance. Whether used in extreme heat, corrosive environments, or high-stress systems, these flanges deliver the reliability and performance needed to maintain operational excellence. #din2558 #din2558flanges #din2558inconelflanges #flanges #flangessupplier

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Super Duplex flanges

DIN 2545 Super Duplex flanges are specifically designed to offer outstanding strength and resistance to corrosion, especially in highly aggressive environments. Ladhani Metal Corporation supplies these high-performance flanges made from super duplex stainless steel, combining the advantages of both austenitic and ferritic structures to achieve superior mechanical properties and exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. With a pressure rating of PN 40, these flanges can withstand pressures up to 40 bar, ensuring reliable and safe performance in demanding applications such as offshore oil and gas, chemical processing, and marine industries. Types of DIN 2545 Super Duplex Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface, suitable for low-pressure systems where uniform distribution of sealing force is needed. Raised Face Flanges (RF) – These flanges feature a raised area around the bolt holes, providing higher sealing pressure and better performance in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove to accommodate a metal sealing ring, these flanges are ideal for use in high-pressure and high-temperature systems. Grades and Chemical Composition: Super Duplex 2507 (UNS S32750) Chemical Composition: Chromium (Cr): 25% Nickel (Ni): 7% Molybdenum (Mo): 4% Nitrogen (N): 0.27% Iron (Fe): Balance This composition provides a remarkable combination of properties: Corrosion Resistance: Excellent protection against pitting, crevice corrosion, and stress corrosion cracking, even in environments containing chlorides or other aggressive chemicals. High Strength: The high molybdenum and nitrogen content enhance both the strength and corrosion resistance of the material, making it ideal for applications in highly corrosive, high-pressure environments. Ductility and Toughness: Despite its high strength, Super Duplex 2507 maintains good ductility, which is crucial Super Duplex 2507 is a high-alloy material known for its exceptional resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. It is used in the most demanding applications, including offshore and subsea oil and gas, where high pressures and harsh environments are common. The enhanced molybdenum and nitrogen content provide superior mechanical strength and corrosion resistance. PN 40 Pressure Rating: The "PN" rating indicates the flange's pressure capacity. With PN 40, the flange is rated to handle pressures up to 40 bar, making it suitable for high-pressure applications where reliability and leak-free connections are essential. Applications: DIN 2545 Super Duplex flanges with PN 40 are widely used in industries that require superior performance under extreme conditions. Common applications include: Oil and Gas Industry: Offshore Platforms and Subsea Pipelines: Super duplex flanges are commonly used in offshore oil and gas platforms where exposure to seawater and harsh conditions requires materials with superior resistance to corrosion. Downhole Equipment: These flanges are ideal for equipment used in oil extraction, such as wellhead connections, blowout preventers, and pipeline systems under high pressure. Chemical and Petrochemical Industry: High-Pressure Reactors and Heat Exchangers: Super duplex flanges are essential in systems handling aggressive chemicals, such as acids, alkalis, and chloride-containing compounds, where both high strength and corrosion resistance are critical. Pipelines for Petrochemical Transport: Used in the transportation of petrochemicals and refined products, offering durability against corrosive chemicals and high temperatures. Marine and Offshore Applications: Seawater Cooling Systems: The excellent corrosion resistance of super duplex steel makes these flanges ideal for marine cooling systems, including seawater pumps and piping systems on ships and offshore platforms. Desalination Plants: Super duplex flanges are used in seawater desalination systems, where they help resist the corrosive effects of saltwater. Power Generation Industry: Nuclear and Fossil Fuel Plants: Super duplex flanges are employed in high-pressure steam lines, cooling systems, and heat exchangers where both strength and resistance to corrosion and erosion are necessary. Geothermal Energy Systems: Used in geothermal plants where high-temperature, aggressive fluids may cause corrosion, super duplex flanges ensure long-lasting performance. Conclusion: Ladhani Metal Corporation ensures that each Super Duplex flange meets stringent quality standards and is manufactured to exact specifications, ensuring durability and long-lasting performance in the most challenging environments. #din2545 #din2545flanges #din2545superduplexflanges #flanges

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Monel Flanges

DIN 2544 Monel flanges are flanges manufactured according to the DIN 2544 standard, specifically designed for use with Monel alloys. Monel is a high-performance nickel-copper alloy known for its outstanding corrosion resistance, particularly in seawater, acids, and alkaline environments. These flanges are widely used in industries such as marine, chemical processing, petrochemical, and other applications that require resistance to aggressive media and high temperatures. Key Features: Material: Monel alloys (typically Monel 400 and Monel K-500). Pressure Rating (PN 25): These flanges are rated for pressure class PN 25, meaning they can handle pressures up to 25 bar (2500 kPa). Corrosion Resistance: Monel alloys offer excellent resistance to corrosion in harsh environments such as seawater and acidic solutions, making them ideal for marine and chemical applications. Strength: Monel alloys exhibit high strength and toughness, retaining their mechanical properties even in elevated temperature environments. Temperature Resistance: Monel alloys maintain integrity and strength even in high-temperature conditions, making them suitable for demanding applications. Types of DIN 2544 Monel Flanges: Weld Neck Flange (WN): These flanges are ideal for high-pressure applications where a reliable, leak-proof connection is required. The neck is welded to the pipe to create a strong joint. Slip-On Flange (SO): These flanges are easy to install by slipping over the pipe, then welding both inside and outside for a secure connection. Blind Flange (BL): Used to seal the ends of pipes, vessels, or other openings, providing a leak-tight closure. Threaded Flange (TH): These flanges are screwed onto the pipe without welding, making them easier to install and remove when needed. Socket Weld Flange (SW): Designed for smaller pipe sizes, where the pipe is inserted into the socket and welded into place for a strong, secure joint. Grades of Monel: Monel 400: A nickel-copper alloy containing 63% nickel and 29% copper, Monel 400 offers excellent resistance to seawater and other corrosive environments. It is commonly used in marine and chemical processing applications. Monel K-500: This alloy is similar to Monel 400 but with added titanium and aluminum for improved strength and hardness. It is used in high-stress environments such as aerospace and marine applications. Pressure Rating (PN 25): PN 25 means the flange is rated to withstand pressures of up to 25 bar (2500 kPa), making it ideal for moderate to high-pressure applications. Summary: DIN 2544 Monel flanges are corrosion-resistant components made from Monel alloys, ideal for use in industries like marine, chemical processing, and petrochemical. Ladhani Metal Corporation offers a variety of Monel flanges, including weld neck, slip-on, blind, threaded, and socket weld types, rated for pressures up to PN 25. With a strong focus on quality and customer service, Ladhani Metal Corporation provides high-performance solutions for industries worldwide.

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Duplex Flange

DIN 2543 flanges are designed to meet the DIN (Deutsches Institut für Normung) standard, and duplex flanges refer to flanges made from duplex stainless steel alloys. Duplex stainless steel is a hybrid material, combining both austenitic and ferritic microstructures. This gives duplex steels a unique combination of strength and corrosion resistance that is superior to regular stainless steel. Material: Typically made from Duplex Stainless Steel grades such as 2205 or 2507. Pressure Rating (PN16): Rated for 16 bar (approx. 232 psi) at 20°C (68°F), making them suitable for medium-pressure applications. Key Features of DIN 2543 Duplex Flanges: Corrosion Resistance: Duplex stainless steel offers superior resistance to corrosion in aggressive environments, such as in chloride, sulfuric acid, and seawater. This makes it ideal for marine, chemical, and industrial environments. Strength: Duplex steels combine the strength of ferritic steel with the corrosion resistance of austenitic steel, offering higher strength than regular stainless steel while maintaining good toughness. Durability: Excellent resistance to pitting and crevice corrosion, ensuring long-term durability in harsh conditions. Weldability: While duplex flanges are weldable, the welding process must be carefully controlled to prevent issues like sensitization or intermetallic phases. Types of Duplex Flanges (DIN 2543): Weld Neck Flanges (WN): These flanges have a tapered neck for welding directly to pipes, providing extra strength and durability in high-pressure applications. Slip-On Flanges (SO): These are easy to install and are placed over the pipe, then welded inside and outside. Blind Flanges (BL): Used to close the end of a pipe or system, preventing fluid flow. Socket Weld Flanges (SW): These flanges have a socket into which the pipe is inserted and then welded, commonly used for small-bore systems. Lap Joint Flanges (LJ): These are paired with a lap joint stub end and allow for easy alignment and disassembly. Common Duplex Stainless Steel Grades for Flanges: Grade 2205: Composition: Contains approximately 22% chromium, 5% nickel, and 3% molybdenum. Properties: Excellent corrosion resistance, especially to pitting and crevice corrosion. High strength and good weldability. Applications: Used in chemical, petrochemical, and marine applications. Grade 2507 (Super Duplex): Composition: Contains 25% chromium, 7% nickel, and 4% molybdenum. Properties: Superior corrosion resistance and strength compared to 2205. Ideal for extremely aggressive environments. Applications: Used in seawater, desalination plants, and high-pressure industrial applications. Pressure Rating (PN16): PN16 refers to the pressure rating of 16 bar (or approximately 232 psi) at 20°C (68°F). Applications: Duplex flanges with a PN16 rating are suitable for medium-pressure systems in industries such as chemical processing, oil & gas, water treatment, and marine environments. Conclusion: DIN 2543 Duplex flanges are a reliable solution for medium-pressure applications (PN16) requiring high strength and exceptional resistance to corrosion.

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Titanium flanges

DIN 2543 refers to a standard for titanium flanges under the German DIN (Deutsches Institut für Normung) system. Titanium flanges are designed for use in piping systems, connecting pipes, valves, pumps, and other equipment. They provide a secure method of joining pipes while allowing for easy disassembly when needed. These flanges are made from titanium or titanium alloys, which are known for their strength, corrosion resistance, and lightweight properties. Titanium is particularly advantageous in harsh environments such as marine, chemical processing, and high-temperature systems due to its resistance to oxidation and corrosion. Key Features: Material: Titanium or titanium alloys Corrosion Resistance: Excellent resistance to corrosion in various environments, particularly in acidic or saline conditions. Strength-to-weight ratio: Higher strength-to-weight ratio than steel. Temperature Tolerance: Titanium flanges can handle high temperatures and extreme conditions. Lightweight: Titanium is significantly lighter than steel, making transportation and handling easier. Pressure Rating (PN16):The "PN" (Pressure Nominal) value indicates the maximum pressure the flange can withstand at a specific temperature (typically 20°C).PN16 means the flange is rated for a maximum pressure of 16 bar (or 232 psi). Standard Flange Design: DIN 2543 titanium flanges follow a standardized design which includes: Type: Usually weld neck, slip-on, blind, or socket weld. Size: Flanges come in various sizes with different pressure ratings. Bolt Holes: They have drilled holes for bolts to connect to the mating flange. Face Type: Can be raised face, flat face, or RTJ (Ring Type Joint) depending on the application. Types of Titanium Flanges (According to DIN 2543): Weld Neck Flanges (WN): Ideal for high-pressure systems. Slip-on Flanges (SO): Easy to install, used for general applications. Blind Flanges (BL): Used to seal the end of a pipeline. Socket Weld Flanges (SW): Used for small bore applications. Lap Joint Flanges (LJ): Used with a stub end, providing easier alignment and disassembly Grades of Titanium Used for Flanges: Grade 2 (CP-Titanium - Commercially Pure Titanium): Composition: 99.2% pure titanium. Properties: Excellent corrosion resistance, moderate strength, highly ductile, good weldability. Grade 5 (Ti-6Al-4V - Titanium Alloy): Composition: 90% Titanium, 6% Aluminum, 4% Vanadium. Properties: High strength, excellent corrosion resistance, good fatigue strength, and slightly more difficult to weld. Conclusion: Grade 2 is ideal for applications requiring excellent corrosion resistance and ease of fabrication, while Grade 5 provides superior strength and is used in demanding applications like aerospace and high-performance industrial systems. Both grades offer excellent properties for titanium flanges used in a wide variety of industries. we also deal in various material in DIN2543 such at Stainless steel, duplex, super duplex, Inconel, Monel and carbon steel

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blind flanges

DIN 2527 blind flanges are sealing components used in piping systems to close the ends of pipes, valves, or pressure vessels where no further connection is required. These flanges are designed to prevent the flow of fluids or gases, isolate sections of the piping system for maintenance, or facilitate pressure testing of the system. The DIN 2527 standard ensures these flanges meet specific dimensional and mechanical properties for reliable performance in various industrial applications. material type : Titanium: Titanium flanges, including Grade 2 and Grade 5, are known for their exceptional resistance to corrosion, particularly in aggressive environments like seawater and chemicals. These lightweight and strong materials are commonly used in aerospace, marine, and chemical industries. Stainless Steel (SS): Stainless steel, including grades like 304 and 316, provides excellent corrosion resistance, particularly in harsh environments. It is used in industries like chemical processing and marine applications, where resistance to corrosion and oxidation is essential. Carbon Steel (C.S.): Carbon steel is a popular choice for DIN 2527 blind flanges due to its strength, weldability, and cost-effectiveness. It is ideal for general-purpose applications in systems with moderate temperature and pressure conditions, using grades like St 37 and A105. Mild Steel (MS): Mild steel is a low-carbon steel that offers good formability and strength, making it suitable for less demanding applications. It is commonly used in systems where high pressure or corrosion resistance is not a critical concern. Alloy Steel: Alloy steel flanges, such as A182 F11 and A182 F22, are designed for high-temperature and high-pressure applications. They offer greater strength, thermal expansion resistance, and durability, making them ideal for power generation and petrochemical industries. Inconel: Inconel flanges, including Inconel 600 and 625, are ideal for extreme high-temperature and aggressive environments. These alloys provide superior strength and exceptional resistance to oxidation and corrosion, making them suitable for high-performance applications. SS Duplex Steel: Duplex steel, such as grade 2205, combines the characteristics of both austenitic and ferritic steels, offering high strength and superior resistance to corrosion. It is ideal for use in chemical and marine environments where stress corrosion cracking resistance is crucial. SS Super Duplex Steel: Super duplex steel, such as 2507, provides a combination of high strength and excellent corrosion resistance, especially in harsh environments. It is highly resistant to pitting and stress corrosion cracking, making it ideal for demanding applications in the oil, gas, and marine industries. Key Features of DIN 2527 Blind Flanges: Material Variety: DIN 2527 blind flanges are available in different materials, including carbon steel, mild steel, stainless steel, alloy steel, and special alloys like Inconel or Duplex steel, offering a wide range of options to meet the needs of different environments, temperatures, and pressures. Pressure and Temperature Ratings: These flanges are available in different pressure ratings such as PN6, PN10, PN16, PN25, and PN40, ensuring they can withstand the required pressures for various industrial applications. Dimensional Standards: The DIN 2527 standard ensures precise dimensional accuracy, allowing for reliable sealing and easy installation in piping systems. These flanges are available in various nominal diameters, typically ranging from DN10 (1/2 inch) to DN600 (24 inches) or more, depending on the system requirements.

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blind flanges

DIN 2527 SS P.H. (Precipitation Hardening) Blind Flanges are designed for use in high-performance piping systems that require robust sealing solutions. Made from precipitation-hardening stainless steel alloys, these flanges combine high strength, excellent corrosion resistance, and the ability to withstand elevated temperatures. Manufactured to meet the DIN 2527 standard, these flanges ensure dimensional accuracy, high pressure tolerance, and superior mechanical performance, making them ideal for demanding applications in industries such as chemical processing, aerospace, and power generation. Material Composition of Precipitation Hardening Stainless Steel (SS P.H.): Precipitation-hardening stainless steels are a family of alloys known for their ability to achieve high strength through heat treatment. Grade 17-4 PH: Chromium (Cr): 15.0% - 17.5% Nickel (Ni): 3.0% - 5.0% Copper (Cu): 3.0% - 5.0% Iron (Fe): Balance Manganese (Mn): 1.0% max Silicon (Si): 1.0% max Carbon (C): ≤ 0.07% Phosphorus (P): ≤ 0.04% Sulfur (S): ≤ 0.03% Grade 15-5 PH: Chromium (Cr): 14.0% - 15.5% Nickel (Ni): 3.5% - 5.5% Copper (Cu): 2.5% - 4.5% Iron (Fe): Balance Manganese (Mn): 1.0% max Silicon (Si): 1.0% max Carbon (C): ≤ 0.07% Phosphorus (P): ≤ 0.04% Sulfur (S): ≤ 0.03% Key Features of DIN 2527 SS P.H. Blind Flanges: High Strength: Precipitation-hardened stainless steels, such as 17-4 PH and 15-5 PH, are known for their high tensile strength and hardness. Corrosion Resistance: Stainless steel, especially in the precipitation-hardened grades, offers excellent resistance to corrosion, including resistance to pitting, crevice corrosion, and stress corrosion cracking in both aqueous and high-temperature environments High-Temperature Performance: SS P.H. Blind Flanges can withstand high temperatures, making them suitable for use in applications that involve elevated temperatures (up to 600°C or 1100°F), such as chemical reactors, power plants, and aerospace systems. Dimensional Accuracy & Pressure Ratings: These flanges are manufactured to precise DIN 2527 standards to ensure tight seals and correct fitment in piping systems. They are available in multiple pressure classes such as PN6, PN10, and PN16, which denote the maximum pressure the flange can safely withstand. Design Options: Standard Blind Flange (Type A): A solid, circular flange used to seal the end of a pipe or vessel, suitable for general applications. Flat-Faced Blind Flange: Features a flat sealing surface for low-pressure applications, ideal for ensuring a tight seal in systems with low pressure. Raised Face Blind Flange: Has a raised area around the center, providing enhanced sealing for higher-pressure applications. Ring-Type Joint (RTJ) Blind Flange: Designed with a groove for a ring-type joint gasket, used in high-pressure systems such as oil and gas pipelines. Long Weld Neck Blind Flange: Equipped with an extended neck for welding, offering additional strength and support in high-pressure or stressed systems. Nominal Diameter: DIN 2527 SS P.H. Blind Flanges are available in various nominal diameters (DN), ranging from DN10 (1/2 inch) up to DN600 (24 inches) or larger, ensuring compatibility with a wide range of piping systems and applications.

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blind flanges

DIN 2527 Inconel Blind Flanges are specialized components designed to close off the ends of pipes or vessels in industrial piping systems, where no further connection is required. These blind flanges are made from Inconel alloys, a family of high-performance superalloys, known for their outstanding strength, resistance to high temperatures, and corrosion resistance in aggressive environments. The DIN 2527 standard ensures that these flanges meet the highest specifications for dimensional accuracy, pressure tolerance, and mechanical strength. Material Composition of Inconel Alloys: The primary materials used in the production of DIN 2527 Inconel Blind Flanges include Inconel 600, Inconel 625, and Inconel 718, each offering specific advantages depending on the application: Inconel 600 (Ni 72%, Cr 15%): Known for excellent resistance to oxidation and corrosion in high-temperature environments. Inconel 625 (Ni 58%, Cr 21%, Mo 9%): Offers superior resistance to pitting, stress corrosion cracking, and oxidation. Inconel 718 (Ni 50%, Cr 19%, Mo 3%, Nb 5%): Known for high strength and excellent fatigue and thermal-fatigue strength. These alloys provide superior resistance to a wide range of harsh environments, such as high-temperature oxidation, sulfuric and phosphoric acid corrosion, and chloride-induced stress corrosion cracking. Key Features of DIN 2527 Inconel Blind Flanges: Temperature and Pressure Resistance: Operating Temperature: Inconel alloys can withstand extremely high temperatures, with Inconel 600 handling temperatures up to 1093°C (2000°F), Inconel 625 up to 982°C (1800°F), and Inconel 718 capable of continuous operation at temperatures of up to 700°C (1292°F). Pressure Tolerance: Designed to endure elevated pressures, with pressure ratings available in PN6, PN10, PN16, and other standard pressure classes, ensuring safety under extreme operating conditions. Corrosion Resistance: Exceptional resistance to oxidation, scaling, and various forms of corrosion, particularly in high-temperature environments. Inconel 625 is particularly effective in marine and chemical processing environments due to its resistance to pitting and crevice corrosion. Strength and Durability: Inconel alloys exhibit outstanding mechanical strength, even at high temperatures, ensuring the structural integrity of piping systems under stress. The DIN 2527 standard defines the dimensions and design to accommodate high-stress conditions, making these flanges essential in demanding industries. Dimensional Accuracy and Pressure Class: DIN 2527 ensures precise dimensional accuracy, allowing for effective sealing and easy installation in piping systems. Available in various sizes and thicknesses, with flanges designed to meet specific pressure classes like PN6, PN10, and PN16, depending on the application. Design and Types: Standard Blind Flange (Type A): A solid, circular flange ideal for general applications. Flat-Faced Blind Flange: Features a flat sealing surface, suitable for low-pressure systems. Raised Face Blind Flange: Has a raised surface for improved sealing in higher pressure applications. Ring-Type Joint (RTJ) Blind Flange: Designed for high-pressure applications, with a groove for an RTJ gasket. Long Weld Neck Blind Flange: Offers added strength with an extended neck for welding, often used in high-pressure or stressed systems. Nominal Diameter: Available in a wide range of nominal diameters, typically from DN10 (1/2 inch) up to DN600 (24 inches) or more, to accommodate different pipe sizes and system requirements.

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