Kolkata
+919029362692

'mechanically demanding environments'

Items tagged with 'mechanically demanding environments'

product image
U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components designed to protect boiler tubes, superheaters, and heat exchanger coils from erosion, scaling, high-temperature oxidation, and mechanical wear. These shields are widely used in thermal power plants, petrochemical systems, and process industries where tubes are exposed to harsh operating conditions such as high-velocity flue gases, slag, and thermal cycling. Their semi-cylindrical shape allows for easy installation over both straight and curved tube surfaces without system disassembly. SS 410 U Type Inner Half Round Tube Shield The SS 410 U Type Inner Half Round Tube Shield is manufactured from martensitic stainless steel grade 410, which offers good corrosion resistance, excellent wear resistance, and moderate high-temperature strength. The inner U-type design is specifically configured to cover the internal arc of U-bend tubes, an area especially prone to erosion caused by turbulence, thermal gradients, and high-velocity gas impingement. SS 410 provides a hard, durable barrier against mechanical and thermal stress in industrial heat transfer equipment. • Inner U Type Half Round Tube Shield – Protects the internal bend of U-bend tubes from erosion, slag buildup, and high-temperature wear. Ladhani Metal Corporation is a dependable manufacturer, supplier, and exporter of SS 410 U Type Inner Half Round Tube Shields, offering cost-effective and durable protection solutions for critical tube components in high-temperature service environments. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Best suited for moderate to high-temperature environments where abrasion resistance, mechanical strength, and oxidation resistance are important. Uses • Inner arc shielding of U-bend tubes in power plant boilers and superheaters exposed to flue gas turbulence • Protection of return bends in WHRBs and HRSGs where scaling and erosion are common • Applied in curved tube sections in steam reformers, furnaces, and heat exchangers • Ideal for use in chemical, cement, and metallurgical plants with abrasive flue gas and slag exposure • Suitable for systems requiring enhanced wear resistance under cyclic thermal loading Features • Good high-temperature oxidation resistance – Performs well in oxidizing atmospheres up to 650°C • Inner bend protection – Focused coverage for the area most affected by turbulent gas flow and erosion • Wear resistance – Offers excellent surface hardness and mechanical strength for long-term use • Secure fit – Custom-manufactured to match the tube’s radius and diameter for effective shielding • Quick installation – Can be fixed using clamp-on, banding, or welding techniques depending on system requirements • Cost-effective performance – Provides a durable and affordable solution for erosion and heat protection Applications • thermal power plants – Shields inner U-bends in boiler and superheater sections from erosion and slag impact • waste heat recovery systems – Used in WHRBs and HRSGs to protect internal tube arcs from scale and corrosion • petrochemical facilities – Installed in curved tube coils and return bends exposed to acidic and abrasive gas streams • industrial furnaces and reformers – Suitable for inner arc coverage in high-temperature gas flow zones • cement and chemical plants – Defends against mechanical wear and heat stress in return tube bends Conclusion The SS 410 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a durable and cost-efficient solution for shielding the inner arc of U-bend tubes in thermally and mechanically demanding environments. Its martensitic structure and wear-resistant properties make it a reliable choice for protecting tube surfaces from erosion, scaling, and heat-induced damage in power and process applications. For custom orders, technical support, or quotations, please contact Ladhani Metal Corporation.

Send Message
product image
U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 410 U Type Outer Half Round Tube Shield The SS 410 U Type Outer Half Round Tube Shield is made from SS 410, a hardenable martensitic stainless steel known for its excellent strength, toughness, and moderate corrosion resistance. This outer U-type configuration is designed to protect the external arc of U-bend tubes in heat exchangers, boilers, and reheaters where abrasive flue gases and mechanical wear are common. SS 410’s hardness and resistance to thermal fatigue make it suitable for shielding outer tube surfaces exposed to harsh industrial environments. • Outer U Type Half Round Tube Shield – Protects the outer curvature of U-bend tubes from erosion, scaling, and mechanical impact caused by high-velocity gas and slag deposits. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 410 U Type Outer Half Round Tube Shields, offering durable solutions for power generation and high-temperature applications. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for high-temperature environments with abrasive gas flow and mechanical stress, where moderate corrosion resistance is sufficient. Uses • Outer arc protection for U-bend tubes in boilers, superheaters, and reheaters in thermal power plants • Shields tube bends in economizers and waste heat recovery systems from flue gas erosion • Applied in return bends in gas processing heaters and exhaust systems subjected to particulate flow • Ideal for high-strength, mechanically demanding environments where wear resistance is critical • Used in utility boilers, process furnaces, and other industrial systems operating under moderate corrosion and high heat conditions Features • High mechanical strength – Martensitic structure provides excellent hardness and wear resistance for abrasive service conditions • Moderate corrosion resistance – Chromium content offers basic protection against oxidation and steam exposure • Outer bend coverage – Shields the most exposed and impact-prone arc of the U-bend tube • Precision fit – Custom-fabricated to match tube diameters and bend radii, ensuring tight, vibration-free installation • Easy to install – Mountable using stainless steel bands, clamps, or tack welds without dismantling the system • Cost-effective – Offers durable tube protection with high strength at a lower material cost compared to austenitic grades Applications • power generation – Protects outer curves of U-bend tubes in high-temperature zones of boilers and reheaters • petrochemical processing – Shields tube bends in process heaters and reformers from thermal and gas erosion • waste heat recovery – Applied in WHRBs and HRSGs to guard against slag impact and scale formation • industrial furnaces – Suitable for high-wear zones where heat and particulate flow cause surface degradation • general industry – Used in utility boilers and gas exhaust systems where mechanical protection is needed with moderate corrosion resistance Conclusion The SS 410 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a reliable and economical solution for protecting U-bend tube outer surfaces in boilers, heat exchangers, and thermal process systems. With excellent mechanical strength, good thermal stability, and moderate corrosion resistance, it is ideal for industrial applications that demand abrasion resistance and long service life in high-temperature environments. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

Send Message
product image
Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are purpose-built components designed to extend the life of boiler, heat exchanger, and process tubes by offering robust protection from erosion, scaling, and thermal impact. These shields are essential for maintaining system performance and reducing unscheduled downtime in industries that operate under demanding thermal and mechanical conditions. SS 420 Half Round Tube Shield The SS 420 Half Round Tube Shield is a semi-cylindrical protector fabricated from martensitic stainless steel grade 420. Known for its high hardness, wear resistance, and moderate corrosion resistance, SS 420 is ideally suited for applications where abrasion and mechanical stress are predominant concerns. The half-round configuration ensures a secure fit over existing tubes, creating a physical barrier against direct exposure to high-velocity gases, fly ash, and thermal shocks. Its ability to retain strength at elevated temperatures makes it suitable for use in utility boilers, air preheaters, and other high-wear process systems. Chemical Composition of SS 420 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides abrasion resistance in flue gas paths, soot blower zones, and areas exposed to particulate erosion in industrial boilers. • Heat Exchanger Shielding – Minimizes mechanical damage caused by turbulent flow and particulate-laden fluids, preserving heat transfer efficiency. • Furnace Tube Guarding – Protects furnace and kiln tubes from thermal scale buildup and flame impingement in harsh operating zones. • Steam and Condensate Systems – Shields tubes from vibration, pressure cycling, and moderate steam-induced corrosion. • Ash and Gas Flow Zones – Ideal for protecting tubes in areas of fly ash impact or high-speed combustion gas flow in WTE and biomass plants. Features • High Surface Hardness – Excellent resistance to surface wear, impact, and mechanical abrasion due to its high carbon and martensitic structure. • Moderate Corrosion Resistance – Withstands oxidizing and mildly corrosive conditions up to 650°C, suitable for moderate industrial atmospheres. • Structural Integrity – Maintains strength under pressure and temperature cycling, offering long service life in mechanical protection roles. • Easy Installation – The half-round design enables fast application in the field with minimal disruption to tube layout or operation. • Finishing Options – Available in bright annealed, pickled, or passivated surfaces depending on operational requirements. • Custom Built – Offered in varied lengths, diameters, thicknesses, and attachment styles (clamp-on or weld-on) to match specific installations. Applications • Thermal and Biomass Power Stations – Used to protect boiler tubes from ash erosion and gas turbulence in high-velocity flue paths. • Cement and Steel Industries – Shields kiln and heat recovery tubes from particulate impact, slag, and high-temperature dust environments. • Waste-to-Energy Plants – Guards tubes in combustion chambers and economizers where gas stream erosion and soot buildup are persistent issues. • Oil Refineries – Applied in heat exchangers and preheater tubes exposed to abrasive flow or moderate corrosion risk. • Pulp and Paper Mills – Used in black liquor recovery boilers and steam generators handling fibrous or corrosive waste products. • Air Preheaters – Ideal for tubes located in dust-laden environments requiring protection against wear and gas abrasion. Conclusion The SS 420 Half Round Tube Shield from Ladhani Metal Corporation offers a high-performance, wear-resistant solution for tube protection in mechanically aggressive and thermally intensive environments. Its martensitic structure provides outstanding surface hardness, making it especially effective in soot blower zones, high-velocity ducts, and areas subject to abrasive particle flow. While not intended for severe chemical environments, SS 420 delivers exceptional value where mechanical durability is the top priority. With full customization options and precision manufacturing, Ladhani Metal Corporation ensures durable, reliable shielding products tailored to your plant’s exact operational needs. For technical consultations, order customization, or to request a quotation, please contact Ladhani Metal Corporation.

Send Message
product image
Duplex Flanges

DIN 2634 duplex steel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically designed for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium duplex stainless steel grades, offering exceptional corrosion resistance, excellent mechanical strength, and superior resistance to stress corrosion cracking in harsh environments. Their robust construction makes them ideal for demanding industrial applications where reliability and durability are critical. Ladhani Metal Corporation is a trusted global manufacturer and supplier of duplex steel flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Duplex Steel Grades and Typical Composition: Duplex Stainless Steel 2205 (UNS S32205 / S31803) • Chromium (Cr): 21 – 23% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.14 – 0.20% • Iron (Fe): Balance Applications: Preferred in environments with chloride exposure, such as seawater, chemical processing, and pulp and paper industries, due to excellent resistance to pitting, crevice corrosion, and stress corrosion cracking. Duplex Stainless Steel 2507 (UNS S32750) – Super Duplex • Chromium (Cr): 24 – 26% • Nickel (Ni): 6 – 8% • Molybdenum (Mo): 3.5 – 4.5% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance Applications: Used in the most aggressive environments including offshore oil and gas, desalination plants, and chemical processing where enhanced corrosion resistance and high mechanical strength are critical. Applications of DIN 2634 Duplex Steel Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater and aggressive chloride environments while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive chemicals such as acids, alkalis, and chlorides at elevated pressures. • Desalination Plants Performs exceptionally in saltwater treatment systems exposed to high pressure and corrosive media. • Oil and Gas Industry Used in pipelines and pressure vessels requiring resistance to chloride-induced stress corrosion cracking. • Pulp and Paper Industry Applied in aggressive bleaching and chemical processing environments. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Excellent corrosion resistance including pitting, crevice, and stress corrosion cracking resistance • Superior mechanical strength and toughness at elevated temperatures • Weld neck configuration ensures strong, vibration-resistant joints • Available in standard duplex and super duplex grades • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 duplex steel flanges PN 25 from Ladhani Metal Corporation are engineered for challenging environments where corrosion resistance, mechanical strength, and pressure integrity are critical. With superior durability and reliability, these duplex steel flanges are ideal for demanding applications in marine, chemical, oil and gas, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

Send Message
product image
Monel flanges

DIN 2634 monel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically engineered for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium Monel alloys, offering excellent corrosion resistance, high strength, and durability in harsh environments. Their robust construction makes them ideal for applications involving aggressive chemical media and seawater where conventional metal flanges may degrade. Ladhani Metal Corporation is a trusted global manufacturer and supplier of Monel flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Monel Grades and Typical Composition: Monel 400 (UNS N04400) – Nickel-Copper Alloy • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Carbon (C): 0.30% maximum Applications: Preferred in seawater and saltwater service, chemical processing, and marine equipment where excellent corrosion resistance in oxidizing and reducing environments is required. Monel K500 (UNS N05500) – Nickel-Copper Alloy with Additional Strengthening Elements • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Aluminum (Al) and Titanium (Ti): Added for age hardening Applications: Used in high-strength marine and chemical environments requiring enhanced mechanical properties and corrosion resistance. Applications of DIN 2634 Monel Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater, brine, and marine atmospheres while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive media such as acids, alkalis, and chloride solutions at elevated pressures. • Desalination Plants Performs reliably in saltwater treatment and high-pressure water processing systems. • Power Generation Used in systems requiring resistance to erosion and corrosion in high-temperature steam and cooling circuits. • Pharmaceutical and Food Processing Applied in hygienic environments requiring corrosion resistance and chemical inertness. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Excellent resistance to corrosion, erosion, and stress corrosion cracking • Weld neck configuration ensures strong, vibration-resistant joints • Available in Monel 400 and Monel K500 alloys • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 monel flanges PN 25 from Ladhani Metal Corporation are engineered for demanding conditions where corrosion resistance, mechanical strength, and pressure integrity are essential. These Monel flanges provide long-term durability and reliable performance for advanced applications in marine, chemical, power generation, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

Send Message
product image
Titanium flanges

DIN 2634 titanium flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically engineered for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium titanium grades, offering exceptional corrosion resistance, low density, and outstanding mechanical strength even in the most demanding environments. Their lightweight yet highly durable nature makes them ideal for aggressive service conditions where conventional metal flanges may fail. Ladhani Metal Corporation is a trusted global manufacturer and supplier of titanium flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Titanium Grades and Typical Composition: Titanium Grade 2 (UNS R50400) – Commercially Pure Titanium • Titanium (Ti): ≥ 98.9% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Preferred in seawater service, chemical processing, and marine equipment where high corrosion resistance in oxidizing environments is required. Titanium Grade 5 (Ti-6Al-4V / UNS R56400) – Alloyed Titanium • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% • Iron (Fe): ≤ 0.40% • Oxygen (O): ≤ 0.20% Applications: Used in high-strength and high-temperature applications, including aerospace systems, pressure vessels, and heat exchangers due to its superior strength-to-weight ratio and fatigue resistance. Applications of DIN 2634 Titanium Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater and brine solutions while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive media such as chlorine, acids, and alkalis at elevated pressures. • Desalination Plants Performs exceptionally in salt-laden and high-pressure water processing systems. • Aerospace and Defense Equipment Used in high-performance fluid systems requiring lightweight and high-strength components. • Pharmaceutical and Medical Systems Applied in ultra-clean and sterile environments where corrosion-free operation is essential. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Lightweight construction reduces system weight without compromising strength • Exceptional resistance to corrosion, erosion, and high-temperature oxidation • Weld neck configuration ensures strong, vibration-resistant joints • Available in commercially pure and alloyed titanium grades • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 titanium flanges PN 25 from Ladhani Metal Corporation are engineered to perform in extreme conditions where high pressure, aggressive media, and corrosion resistance are critical. With superior mechanical strength and long-term durability, these titanium flanges are ideal for advanced applications in marine, chemical, aerospace, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

Send Message
product image
Duplex Flange

DIN 2632 duplex steel flanges PN 10 are robust weld neck flanges manufactured in accordance with the DIN 2632 standard, designed for medium-pressure applications up to 10 bar (145 psi). These flanges are made from duplex stainless steel, a material that combines the high strength of ferritic steel with the corrosion resistance of austenitic stainless steel. This dual-phase microstructure provides excellent resistance to stress corrosion cracking, pitting, and crevice corrosion in aggressive environments. Ladhani Metal Corporation is a reputable global manufacturer and supplier of duplex steel flanges, offering products with precise dimensions, superior mechanical integrity, and full compliance with international industry standards. All flanges are rigorously inspected and tested to ensure reliability in demanding applications. Pressure Rating: • PN 10 (10 bar / 145 psi): Ideal for medium-pressure piping systems requiring a balance of strength, corrosion resistance, and cost efficiency. Flange Type: • Weld Neck Flanges Engineered with a long tapered hub for secure and stress-reducing pipe-to-flange connections. Supports smooth fluid transition and minimizes turbulence. • Flat Face (FF) Flanges Flat face construction ensures even gasket compression, suitable for use with soft gasket materials and cast equipment. Duplex Steel Grades and Composition: Duplex 2205 (UNS S32205 / S31803) • Chromium (Cr): 21–23% • Nickel (Ni): 4.5–6.5% • Molybdenum (Mo): 2.5–3.5% • Nitrogen (N): 0.14–0.20% • Manganese (Mn): ≤ 2.0% • Carbon (C): ≤ 0.03% • Iron (Fe): Balance Applications: Duplex 2205 offers outstanding resistance to pitting, crevice corrosion, and chloride stress corrosion cracking. It is widely used in offshore platforms, chemical processing, marine environments, and desalination plants. Applications of DIN 2632 Duplex Steel Flanges PN 10: • Oil and Gas Industry Used in offshore and onshore systems handling sour gas, saltwater, and corrosive media. • Chemical and Petrochemical Ideal for reactors, heat exchangers, and piping exposed to acids, chlorides, and oxidizing substances. • Marine and Shipbuilding Provides excellent performance in seawater systems, ballast water treatment, and ship hull piping. • Desalination and Water Treatment Ensures long-term performance in high-salinity and high-chloride environments. • Pulp and Paper Applied in bleach plants and other areas exposed to aggressive chemical agents. Key Features: • Manufactured to DIN 2632 specifications • PN 10 pressure rating suitable for medium-pressure applications • Weld neck design for high-integrity, low-stress connections • Available in Duplex 2205 and Super Duplex 2507 for tailored corrosion resistance and strength • Flat face option for optimal gasket compression • Excellent resistance to stress corrosion cracking and pitting • High strength-to-weight ratio • Custom sizes, pressure classes, and finishes available upon request Conclusion: DIN 2632 duplex steel flanges PN 10 from Ladhani Metal Corporation provide a highly reliable, corrosion-resistant, and mechanically strong solution for demanding industrial applications. With advanced material options such as Duplex 2205 and Super Duplex 2507, these flanges are well-suited for marine, chemical, oil and gas, and water treatment sectors. For customized solutions, technical support, or pricing details, contact Ladhani Metal Corporation today

Send Message
product image
Super Duplex Flanges

DIN 2627 Super Duplex Steel flanges PN 400 are robust, high-performance blind flanges engineered for extremely demanding applications requiring exceptional strength, corrosion resistance, and reliability under ultra-high-pressure conditions. Designed according to the DIN 2627 standard, these flanges are primarily used to isolate sections of piping systems, especially in environments that involve aggressive media such as seawater, acidic chemicals, and high-temperature fluids. With a PN 400 pressure rating (400 bar / 5800 psi), these flanges are suitable for critical systems where both mechanical strength and corrosion resistance are vital. Ladhani Metal Corporation is a globally recognized supplier and exporter of Super Duplex DIN flanges, offering products that meet or exceed international quality, safety, and performance standards for extreme-service applications. Pressure Rating: • PN 400 (400 bar / 5800 psi): Designed for high-pressure operations in chemically aggressive and mechanically demanding environments. Flange Type: • Blind Flanges Flat, solid flanges without a bore used to seal the end of piping systems. Ideal for temporary shutdowns, pressure testing, or future system expansion. • Flat Face (FF) Flanges Feature a flat sealing surface, suitable for use with full-face gaskets and flat mating components to ensure consistent and effective sealing under pressure. Super Duplex Steel Grades and Composition: Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24 – 26% • Nickel (Ni): 6 – 8% • Molybdenum (Mo): 3 – 5% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance Applications: Exceptional corrosion resistance in seawater, brines, and acidic environments. Commonly used in offshore structures, desalination plants, and chemical processing systems. Applications of DIN 2627 Super Duplex Flanges PN 400: • Offshore Oil and Gas Platforms Used in topside and subsea installations exposed to high salinity, pressure, and harsh chemical environments. • Desalination and Water Treatment Plants Resistant to chloride-induced corrosion and fouling in seawater intake and brine discharge systems. • Chemical and Petrochemical Processing Ideal for aggressive process media such as chlorides, sulfur compounds, and acids at high temperatures and pressures. • Marine Engineering and Shipbuilding Excellent corrosion resistance in marine atmospheres, making them suitable for seawater cooling, ballast systems, and structural piping. • Pulp and Paper Industry Deployed in bleaching plants and alkaline recovery lines where strength and corrosion resistance are essential. • Power Generation and Nuclear Facilities Reliable under high-temperature and pressure cycles in superheated steam, feedwater, and condenser systems. Key Features: • Manufactured to DIN 2627 standard • PN 400 pressure class for ultra-high-pressure environments • Blind flange design for secure pipe end sealing or access closure • Flat face type for even gasket compression and leak-free performance • Available in Super Duplex 2507 (UNS S32750) and S32760 • Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking • Twice the strength of conventional stainless steels • Widely used in offshore, marine, petrochemical, and water treatment industries • Custom options available: sizes, pressure ratings, face types, and finishes Conclusion: DIN 2627 Super Duplex Steel Flanges PN 400 by Ladhani Metal Corporation are designed to withstand the harshest industrial environments, providing unmatched corrosion resistance, mechanical strength, and sealing reliability. These flanges are ideal for mission-critical applications in offshore, marine, chemical, and energy industries. For technical assistance, custom fabrication, or detailed product specifications, contact Ladhani Metal Corporation and ensure your systems are protected by industry-leading flange solutions.

Send Message
product image
Titanium flanges

DIN 2576 Titanium Flanges PN 10 are premium-quality, slip-on flanges crafted from corrosion-resistant titanium alloys, designed for use in low to medium-pressure piping systems. Produced according to the DIN 2576 standard, these flanges offer exceptional corrosion resistance, lightweight performance, and structural reliability, especially in chemically aggressive and marine environments. The slip-on design allows the flange to slide over the pipe and be welded into place, ensuring proper alignment and mechanical strength across diverse industrial sectors. Ladhani Metal Corporation is a globally recognized manufacturer and exporter of titanium flanges, supplying components that meet stringent international standards for quality, dimension, and performance. DIN 2576 titanium flanges are well-suited for demanding applications where resistance to chlorides, seawater, and strong oxidizers is critical. Pressure Rating: • PN 10 (10 bar / 145 psi): Designed for systems operating under low to moderate pressure, ensuring safe and long-term functionality in fluid, gas, and chemical transport systems. Flange Types: • Slip-On Flanges Designed to slip over the pipe and be welded on both the inside and outside, these flanges provide ease of installation and dependable structural support. • Flat Face (FF) Flanges Used with flat gaskets and flat mating surfaces to ensure proper load distribution and effective sealing, especially when paired with non-metallic or cast components. Titanium Grades and Composition: Titanium Grade 2 (UNS R50400) Composition: • Titanium (Ti): ≥ 98.5% • Iron (Fe), Oxygen (O), Carbon (C), Nitrogen (N), Hydrogen (H): Trace amounts Applications: Commercially pure titanium Grade 2 is known for its excellent corrosion resistance, formability, and weldability. It is widely used in chemical processing, desalination plants, and medical equipment. Titanium Grade 5 (Ti-6Al-4V, UNS R56400) Composition: • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% Applications: Grade 5 titanium offers superior strength and corrosion resistance, making it ideal for high-performance applications such as aerospace systems, offshore platforms, and high-stress piping environments. Applications of DIN 2576 Titanium Flanges: • Chemical and Petrochemical Industries Ideal for systems handling corrosive fluids, acids, and solvents, especially in chlorinated or oxidizing environments. • Desalination and Water Treatment Extensively used in seawater pipelines, brine systems, and high-purity water processing due to titanium’s resistance to chloride attack. • Marine and Offshore Engineering Suitable for shipbuilding, underwater pipelines, and ballast systems where corrosion from saltwater is a major concern. • Aerospace and Defense Used in lightweight, high-strength piping assemblies and fuel systems exposed to extreme environments. • Medical and Pharmaceutical Equipment Preferred for its biocompatibility and corrosion resistance in sterile and hygienic fluid handling systems. • High-Temperature and Reactive Environments Titanium Grade 5 flanges are used in systems exposed to thermal cycling, strong oxidizers, or aggressive chemical media. Key Features: • Manufactured in accordance with DIN 2576 standard • PN 10 pressure rating for moderate pressure systems • Exceptional resistance to corrosion, especially from seawater and chemicals • Available in Titanium Grade 2 and Grade 5 • Slip-on design for easy installation and accurate alignment • Flat face options compatible with specific gaskets and joint types • Lightweight yet mechanically strong • Suitable for marine, aerospace, medical, and chemical processing industries • Custom sizes, face types, and surface finishes available upon request Conclusion: DIN 2576 Titanium Flanges PN 10 from Ladhani Metal Corporation offer an ideal solution for industries requiring high corrosion resistance and durability in low to medium-pressure systems. With options in commercially pure and alloyed titanium, these flanges are engineered to meet the most demanding applications. For technical consultation, custom designs, or ordering information, contact Ladhani Metal Corporation today.

Send Message

Still searching for
mechanically demanding environments?