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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed components used to protect boiler and heat exchanger tubes from erosion, wear, and high-temperature damage. Manufactured with precision and expertise, these shields ensure enhanced tube life, reduced maintenance, and efficient operation in demanding industrial environments. SS 304L Half Round Tube Shield The SS 304L Half Round Tube Shield is a semi-circular protective cover made from high-quality stainless steel grade 304L. It is widely used in thermal and mechanical systems where tube surfaces are exposed to harsh operating conditions. The lower carbon content in SS 304L offers enhanced weldability and minimizes the risk of carbide precipitation, making it ideal for high-temperature and corrosive environments. The half-round design allows for easy installation over tubes while ensuring robust protection from flue gases, abrasives, and thermal stress. Manufactured using stainless steel grade 304L, these half-round tube shields are semi-cylindrical covers that are clamped or welded over exposed tubes. The “L” in SS 304L denotes “Low Carbon,” which offers improved resistance to sensitization during welding or prolonged exposure to elevated temperatures, making it more suitable for high-temperature and corrosive conditions compared to standard SS 304. The shields are formed with precision to ensure a snug fit over tubes and provide maximum protection without disrupting heat transfer or fluid flow. Chemical Composition of SS 304L – Austenitic Stainless Steel • Carbon (C): ≤ 0.030% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Widely used in boilers, heat exchangers, steam lines, and furnaces due to its excellent corrosion resistance, weldability, and performance in high-temperature service conditions. Uses – SS 304L Half Round Tube Shield • Boiler Tube Protection – Used to safeguard boiler tubes from high-temperature flue gases, ash erosion, and abrasive particles, ensuring extended service life and reduced downtime. • Heat Exchanger Tube Shielding – Protects heat exchanger tubes from corrosive process fluids and turbulent flow, helping to maintain performance and reduce maintenance frequency. • Furnace Gas Flow Wear Prevention – Installed in furnace environments where high-velocity gases and thermal cycling can cause severe tube wear, acting as a durable barrier. • Petrochemical & Refinery Applications – Shields critical tubing in high-temperature and chemically aggressive environments, improving resistance to oxidation and corrosion. Applications – SS 304L Half Round Tube Shield • Thermal Power Stations – Ideal for boiler systems and superheater tubes exposed to extreme thermal and flow conditions. • Refineries & Petrochemical Plants – Used in cracking units, reformers, and reactors where temperature and corrosion challenges are common. • Heat Recovery Steam Generators (HRSGs) – Enhances protection of tubes in combined cycle power plants and improves system reliability. • Chemical Processing Units – Prevents corrosion and surface degradation in harsh chemical flow environments. • Pulp and Paper Industry – Protects process tubes in digesters, recovery boilers, and steam-generating systems. • Industrial Boilers and Steam Systems – Ensures long-lasting tube integrity in high-pressure and high-temperature steam applications. Benefits • Extended Tube Life: Reduces repair frequency and tube replacement cycles. • Cost Efficiency: Minimizes downtime and maintenance-related expenses. • Reliable Performance: Maintains mechanical integrity under fluctuating temperatures and pressure conditions. • Sustainability: Enhances energy efficiency by maintaining consistent heat transfer performance. Conclusion The SS 304L Half Round Tube Shield by Ladhani Metal Corporation is an ideal solution for protecting critical tube systems in aggressive and high-temperature environments. Designed for high performance and long-lasting reliability, these shields help extend the lifespan of tubing systems while reducing downtime and maintenance costs. With customizable options, premium materials, and expert fabrication, Ladhani Metal Corporation is your trusted partner in tube protection solutions. For more details, inquiries, or to request a quote, please contact Ladhani Metal Corporation.

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Duplex Flanges

DIN 2634 duplex steel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically designed for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium duplex stainless steel grades, offering exceptional corrosion resistance, excellent mechanical strength, and superior resistance to stress corrosion cracking in harsh environments. Their robust construction makes them ideal for demanding industrial applications where reliability and durability are critical. Ladhani Metal Corporation is a trusted global manufacturer and supplier of duplex steel flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Duplex Steel Grades and Typical Composition: Duplex Stainless Steel 2205 (UNS S32205 / S31803) • Chromium (Cr): 21 – 23% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.14 – 0.20% • Iron (Fe): Balance Applications: Preferred in environments with chloride exposure, such as seawater, chemical processing, and pulp and paper industries, due to excellent resistance to pitting, crevice corrosion, and stress corrosion cracking. Duplex Stainless Steel 2507 (UNS S32750) – Super Duplex • Chromium (Cr): 24 – 26% • Nickel (Ni): 6 – 8% • Molybdenum (Mo): 3.5 – 4.5% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance Applications: Used in the most aggressive environments including offshore oil and gas, desalination plants, and chemical processing where enhanced corrosion resistance and high mechanical strength are critical. Applications of DIN 2634 Duplex Steel Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater and aggressive chloride environments while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive chemicals such as acids, alkalis, and chlorides at elevated pressures. • Desalination Plants Performs exceptionally in saltwater treatment systems exposed to high pressure and corrosive media. • Oil and Gas Industry Used in pipelines and pressure vessels requiring resistance to chloride-induced stress corrosion cracking. • Pulp and Paper Industry Applied in aggressive bleaching and chemical processing environments. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Excellent corrosion resistance including pitting, crevice, and stress corrosion cracking resistance • Superior mechanical strength and toughness at elevated temperatures • Weld neck configuration ensures strong, vibration-resistant joints • Available in standard duplex and super duplex grades • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 duplex steel flanges PN 25 from Ladhani Metal Corporation are engineered for challenging environments where corrosion resistance, mechanical strength, and pressure integrity are critical. With superior durability and reliability, these duplex steel flanges are ideal for demanding applications in marine, chemical, oil and gas, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

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Monel flanges

DIN 2634 monel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically engineered for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium Monel alloys, offering excellent corrosion resistance, high strength, and durability in harsh environments. Their robust construction makes them ideal for applications involving aggressive chemical media and seawater where conventional metal flanges may degrade. Ladhani Metal Corporation is a trusted global manufacturer and supplier of Monel flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Monel Grades and Typical Composition: Monel 400 (UNS N04400) – Nickel-Copper Alloy • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Carbon (C): 0.30% maximum Applications: Preferred in seawater and saltwater service, chemical processing, and marine equipment where excellent corrosion resistance in oxidizing and reducing environments is required. Monel K500 (UNS N05500) – Nickel-Copper Alloy with Additional Strengthening Elements • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Aluminum (Al) and Titanium (Ti): Added for age hardening Applications: Used in high-strength marine and chemical environments requiring enhanced mechanical properties and corrosion resistance. Applications of DIN 2634 Monel Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater, brine, and marine atmospheres while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive media such as acids, alkalis, and chloride solutions at elevated pressures. • Desalination Plants Performs reliably in saltwater treatment and high-pressure water processing systems. • Power Generation Used in systems requiring resistance to erosion and corrosion in high-temperature steam and cooling circuits. • Pharmaceutical and Food Processing Applied in hygienic environments requiring corrosion resistance and chemical inertness. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Excellent resistance to corrosion, erosion, and stress corrosion cracking • Weld neck configuration ensures strong, vibration-resistant joints • Available in Monel 400 and Monel K500 alloys • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 monel flanges PN 25 from Ladhani Metal Corporation are engineered for demanding conditions where corrosion resistance, mechanical strength, and pressure integrity are essential. These Monel flanges provide long-term durability and reliable performance for advanced applications in marine, chemical, power generation, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

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Titanium flanges

DIN 2634 titanium flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically engineered for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium titanium grades, offering exceptional corrosion resistance, low density, and outstanding mechanical strength even in the most demanding environments. Their lightweight yet highly durable nature makes them ideal for aggressive service conditions where conventional metal flanges may fail. Ladhani Metal Corporation is a trusted global manufacturer and supplier of titanium flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Titanium Grades and Typical Composition: Titanium Grade 2 (UNS R50400) – Commercially Pure Titanium • Titanium (Ti): ≥ 98.9% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Preferred in seawater service, chemical processing, and marine equipment where high corrosion resistance in oxidizing environments is required. Titanium Grade 5 (Ti-6Al-4V / UNS R56400) – Alloyed Titanium • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% • Iron (Fe): ≤ 0.40% • Oxygen (O): ≤ 0.20% Applications: Used in high-strength and high-temperature applications, including aerospace systems, pressure vessels, and heat exchangers due to its superior strength-to-weight ratio and fatigue resistance. Applications of DIN 2634 Titanium Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater and brine solutions while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive media such as chlorine, acids, and alkalis at elevated pressures. • Desalination Plants Performs exceptionally in salt-laden and high-pressure water processing systems. • Aerospace and Defense Equipment Used in high-performance fluid systems requiring lightweight and high-strength components. • Pharmaceutical and Medical Systems Applied in ultra-clean and sterile environments where corrosion-free operation is essential. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Lightweight construction reduces system weight without compromising strength • Exceptional resistance to corrosion, erosion, and high-temperature oxidation • Weld neck configuration ensures strong, vibration-resistant joints • Available in commercially pure and alloyed titanium grades • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 titanium flanges PN 25 from Ladhani Metal Corporation are engineered to perform in extreme conditions where high pressure, aggressive media, and corrosion resistance are critical. With superior mechanical strength and long-term durability, these titanium flanges are ideal for advanced applications in marine, chemical, aerospace, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

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Stainless Steel Flanges

DIN 2628 stainless steel flanges PN 250 are precision-engineered weld neck flanges manufactured according to the DIN 2628 standard. Designed for high-pressure applications up to 250 bar (3625 psi), these flanges are essential for maintaining strength and leak-free connections in critical piping systems. Made from premium stainless steel grades such as 304, 316, and 321, these flanges offer exceptional mechanical stability, corrosion resistance, and durability under severe industrial operating conditions. Ladhani Metal Corporation is a leading manufacturer and supplier of stainless steel flanges. Our DIN 2628 PN 250 weld neck flanges are trusted in demanding sectors including oil and gas, chemical plants, marine engineering, energy infrastructure, and high-pressure process systems for their consistent quality and dependable performance. Pressure Rating: • PN 250 (250 bar / 3625 psi): Engineered for high-pressure piping systems requiring superior joint integrity and long-term sealing reliability. Flange Type: • Weld Neck Flanges Designed with a long tapered hub for high-stress applications. These flanges ensure smooth flow transition and minimize turbulence and erosion in the pipe system. • Flat Face (FF) Flanges Flat face design ensures uniform gasket compression and is suitable for systems using cast components or where flange distortion must be avoided. Stainless Steel Grades and Full Composition: Stainless Steel 304 / 304L (UNS S30400 / S30403) • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Carbon (C): ≤ 0.08% (304), ≤ 0.03% (304L) • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Suitable for general-purpose corrosion resistance. Commonly used in food processing, water treatment, and chemical piping. Stainless Steel 316 / 316L (UNS S31600 / S31603) • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Carbon (C): ≤ 0.08% (316), ≤ 0.03% (316L) • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Excellent resistance to chloride environments and acidic media. Widely used in marine, pharmaceutical, and chemical process plants. Stainless Steel 321 (UNS S32100) • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5 × C (typically 0.20 – 0.70%) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Titanium-stabilized alloy suited for high-temperature service and excellent resistance to intergranular corrosion. Common in thermal processing and aerospace exhaust systems. Applications of DIN 2628 Stainless Steel Flanges PN 250: • Oil and Gas Sector Used in pressure-critical pipelines, wellheads, and refining equipment. • Chemical and Petrochemical Industry Ideal for corrosive chemical service lines and pressurized chemical tanks. • Marine and Offshore Applications Used in seawater systems and high-pressure marine piping. • Energy and Power Generation Applied in steam, boiler, and high-pressure turbine piping systems. Key Features: • Compliant with DIN 2628 standards • PN 250 pressure class for high-pressure service • Weld neck design for optimal stress distribution • Available in stainless steel grades 304, 304L, 316, 316L, and 321 • Flat face option for uniform sealing and flange safety • Corrosion-resistant and robust under mechanical loads • Applicable in aggressive chemical, marine, and high-temperature environments • Custom sizes, materials, and finishes available upon request Conclusion: DIN 2628 Stainless Steel Flanges PN 250 from Ladhani Metal Corporation are engineered for high-pressure operations where integrity, reliability, and corrosion resistance are paramount. Available in a range of stainless steel materials including 304, 316, and 321, these weld neck flanges provide superior sealing and strength across demanding industrial sectors. Contact Ladhani Metal Corporation for custom solutions, technical assistance, or a detailed quotation.

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Monel Flange

The DIN 2558 Monel Flange PN 6 is a precision-engineered piping component manufactured to meet DIN (Deutsches Institut für Normung) specifications. Made from high-performance Monel alloys—nickel-copper-based materials known for their outstanding resistance to corrosion, particularly in marine and chemical environments—these flanges offer exceptional durability and reliability in some of the most demanding industrial applications. Supplied by Ladhani Metal Corporation, these flanges are designed to provide a leak-free, long-lasting solution in medium-pressure systems. Monel flanges are widely used in industries such as marine engineering, chemical processing, hydrocarbon refining, heat exchangers, and offshore oil and gas production. Types: Weld Neck Flange – Offers a high-strength welded connection ideal for high-pressure and high-temperature systems. Slip-On Flange – Easy to install and align, welded on both sides for secure sealing. Blind Flange – Closes off the end of a pipeline or vessel, ensuring no fluid passes through. Threaded Flange – Allows for non-welded assembly, suitable for low-pressure piping systems. Socket Weld Flange – Designed for small-diameter, high-pressure applications requiring a smooth bore and strong weld. Grades & Chemical Composition: Monel 400 (UNS N04400): Nickel (Ni): ≥ 63.0% Copper (Cu): 28.0 – 34.0% Iron (Fe): ≤ 2.5% Manganese (Mn): ≤ 2.0% Carbon (C): ≤ 0.30% Silicon (Si): ≤ 0.50% Key Features: Excellent resistance to seawater, steam, salt, and caustic solutions; strong mechanical properties across a wide temperature range. Monel K500 (UNS N05500): Nickel (Ni): ≥ 63.0% Copper (Cu): 27.0 – 33.0% Aluminum (Al): 2.3 – 3.15% Titanium (Ti): 0.35 – 0.85% Iron (Fe): ≤ 2.0% Key Features: Combines the corrosion resistance of Monel 400 with higher strength and hardness due to age hardening; excellent resistance to sour gas and seawater environments. PN 6 Rating: The PN 6 rating signifies a nominal pressure class of 6 bar (87 psi), making these flanges ideal for medium-pressure systems where corrosion resistance is paramount, particularly in chloride-rich or alkaline environments. Features: Outstanding Corrosion Resistance: Especially effective in marine, saltwater, and chemical processing environments. High Strength and Toughness: Maintains structural integrity under mechanical stress and thermal fluctuations. Long Service Life: Designed for durability in aggressive media, reducing maintenance and replacement costs. Excellent Weldability: Compatible with standard welding techniques, allowing easy integration into piping systems. Versatile Industrial Use: Suitable for offshore platforms, shipbuilding, desalination, chemical plants, and heat exchangers. Leak-Proof Sealing: Precision manufacturing ensures tight connections that prevent leaks and system inefficiencies. Ladhani Metal Corporation ensures each DIN 2558 Monel Flange is manufactured with stringent quality control and tested for compliance with international standards. These flanges offer a reliable, corrosion-resistant solution for medium-pressure industrial systems operating in highly aggressive environments. #din2558 #din2558flanges #din2558monelflanges #monelflanges #flanges

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Super Duplex flanges

DIN 2545 Super Duplex flanges are specifically designed to offer outstanding strength and resistance to corrosion, especially in highly aggressive environments. Ladhani Metal Corporation supplies these high-performance flanges made from super duplex stainless steel, combining the advantages of both austenitic and ferritic structures to achieve superior mechanical properties and exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. With a pressure rating of PN 40, these flanges can withstand pressures up to 40 bar, ensuring reliable and safe performance in demanding applications such as offshore oil and gas, chemical processing, and marine industries. Types of DIN 2545 Super Duplex Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface, suitable for low-pressure systems where uniform distribution of sealing force is needed. Raised Face Flanges (RF) – These flanges feature a raised area around the bolt holes, providing higher sealing pressure and better performance in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove to accommodate a metal sealing ring, these flanges are ideal for use in high-pressure and high-temperature systems. Grades and Chemical Composition: Super Duplex 2507 (UNS S32750) Chemical Composition: Chromium (Cr): 25% Nickel (Ni): 7% Molybdenum (Mo): 4% Nitrogen (N): 0.27% Iron (Fe): Balance This composition provides a remarkable combination of properties: Corrosion Resistance: Excellent protection against pitting, crevice corrosion, and stress corrosion cracking, even in environments containing chlorides or other aggressive chemicals. High Strength: The high molybdenum and nitrogen content enhance both the strength and corrosion resistance of the material, making it ideal for applications in highly corrosive, high-pressure environments. Ductility and Toughness: Despite its high strength, Super Duplex 2507 maintains good ductility, which is crucial Super Duplex 2507 is a high-alloy material known for its exceptional resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. It is used in the most demanding applications, including offshore and subsea oil and gas, where high pressures and harsh environments are common. The enhanced molybdenum and nitrogen content provide superior mechanical strength and corrosion resistance. PN 40 Pressure Rating: The "PN" rating indicates the flange's pressure capacity. With PN 40, the flange is rated to handle pressures up to 40 bar, making it suitable for high-pressure applications where reliability and leak-free connections are essential. Applications: DIN 2545 Super Duplex flanges with PN 40 are widely used in industries that require superior performance under extreme conditions. Common applications include: Oil and Gas Industry: Offshore Platforms and Subsea Pipelines: Super duplex flanges are commonly used in offshore oil and gas platforms where exposure to seawater and harsh conditions requires materials with superior resistance to corrosion. Downhole Equipment: These flanges are ideal for equipment used in oil extraction, such as wellhead connections, blowout preventers, and pipeline systems under high pressure. Chemical and Petrochemical Industry: High-Pressure Reactors and Heat Exchangers: Super duplex flanges are essential in systems handling aggressive chemicals, such as acids, alkalis, and chloride-containing compounds, where both high strength and corrosion resistance are critical. Pipelines for Petrochemical Transport: Used in the transportation of petrochemicals and refined products, offering durability against corrosive chemicals and high temperatures. Marine and Offshore Applications: Seawater Cooling Systems: The excellent corrosion resistance of super duplex steel makes these flanges ideal for marine cooling systems, including seawater pumps and piping systems on ships and offshore platforms. Desalination Plants: Super duplex flanges are used in seawater desalination systems, where they help resist the corrosive effects of saltwater. Power Generation Industry: Nuclear and Fossil Fuel Plants: Super duplex flanges are employed in high-pressure steam lines, cooling systems, and heat exchangers where both strength and resistance to corrosion and erosion are necessary. Geothermal Energy Systems: Used in geothermal plants where high-temperature, aggressive fluids may cause corrosion, super duplex flanges ensure long-lasting performance. Conclusion: Ladhani Metal Corporation ensures that each Super Duplex flange meets stringent quality standards and is manufactured to exact specifications, ensuring durability and long-lasting performance in the most challenging environments. #din2545 #din2545flanges #din2545superduplexflanges #flanges

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Duplex Flange

DIN 2545 duplex flanges are designed to provide exceptional strength and corrosion resistance in demanding industrial applications. Ladhani Metal Corporation offers these high-quality flanges made from duplex stainless steel, which combines the best features of both austenitic and ferritic structures. This unique material provides superior resistance to pitting, crevice corrosion, and stress corrosion cracking, making it ideal for use in harsh environments. With a pressure rating of PN 40, these flanges are capable of handling pressures up to 40 bar, ensuring safe and reliable performance in industries such as chemical processing, oil and gas, marine, and offshore platforms. Types of DIN 2545 Duplex Flanges: Flat Face Flanges (FF) – These flanges have a flat surface that facilitates a uniform distribution of the sealing force, making them ideal for low-pressure applications or systems where a secure seal is essential. Raised Face Flanges (RF) – Featuring a raised face around the bolt holes, these flanges provide a higher sealing pressure, ensuring a more reliable seal, especially in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove for a metal sealing ring, these flanges are suitable for use in applications requiring high pressure and high temperature resistance. Grades and Chemical Composition: -Duplex 2205 (UNS S32205) Chemical Composition: Cr: 22%, Ni: 5-6%, Mo: 3%, N: 0.14-0.2%, Fe: balance Duplex 2205 is the most common duplex stainless steel grade. It offers excellent corrosion resistance in chloride environments, making it suitable for applications like seawater, chemical, and petrochemical processing. The combination of austenitic and ferritic phases gives Duplex 2205 higher strength compared to austenitic stainless steels, along with improved resistance to pitting and stress corrosion cracking. Super Duplex 2507 (UNS S32750) Chemical Composition: Cr: 25%, Ni: 7%, Mo: 4%, N: 0.27%, Fe: balance Super Duplex 2507 is a higher alloy version of Duplex 2205, offering superior resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. It is used in more aggressive environments, such as offshore oil and gas applications, where the material must withstand high pressures and corrosive conditions. Its higher molybdenum and nitrogen content enhances its performance in severe environments. PN 40 Pressure Rating: The "PN" in DIN 2545 refers to the pressure rating, and PN 40 indicates that the flange is designed to handle pressures up to 40 bar. This ensures that the flange is robust and reliable under high-pressure conditions, maintaining secure and leak-proof connections in critical applications. Applications: Oil and Gas Industry: These flanges are widely used in offshore and onshore pipelines, pressure vessels, and other critical infrastructure in oil and gas exploration, extraction, and transportation. Chemical and Petrochemical Industry: Due to their excellent resistance to corrosion, especially in acidic or chloride-rich environments, they are ideal for use in reactors, heat exchangers, and pipelines handling chemicals and petrochemicals. Marine and Offshore Applications: Duplex flanges are highly resistant to seawater corrosion, making them ideal for use in marine environments, such as shipbuilding, offshore rigs, and seawater cooling systems. Water Treatment Plants: These flanges are used in systems that handle aggressive water environments, ensuring durability and long service life in water and wastewater treatment applications. Power Generation: In power plants, these flanges are used in steam lines, cooling systems, and heat exchangers, where strength, corrosion resistance, and high-pressure capabilities are critical. Pharmaceutical Industry: These flanges are used in systems requiring sanitary conditions and resistance to aggressive cleaning solutions, such as in the transportation of chemicals or in reaction vessels. Key Benefits of Duplex Flanges (PN 40): Exceptional strength and corrosion resistance. Resistance to pitting and crevice corrosion. Excellent performance in harsh environments. Cost-effective compared to higher-grade materials for similar applications. DIN 2545 Duplex Flanges (PN 40) are a reliable choice for high-pressure applications in industries that demand both high performance and durability. #din2545 #din2545flanges #din2545duplexflanges #flanges

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inconel flanges

DIN 2544 Inconel flanges are flanges manufactured according to the DIN 2544 standard, specifically designed for use with Inconel alloys. Inconel is a family of high-performance nickel-chromium-based superalloys that are known for their exceptional strength and resistance to high temperatures and corrosion. These flanges are primarily used in industries that involve extreme conditions such as aerospace, chemical processing, and high-temperature applications. Ladhani Metal Corporation is a prominent supplier and distributor of high-quality industrial products, including DIN 2544 Inconel flanges. The company specializes in offering a wide range of flanges, fittings, and pipes made from high-performance materials such as Inconel, duplex stainless steel, and other super alloys. Key Features: Material: Inconel alloys (typically Inconel 600, 625, or 718). Pressure Rating (PN 25): These flanges are rated for pressure class PN 25, meaning they can handle pressures up to 25 bar (2500 kPa). High Temperature Resistance: Inconel alloys are well-suited for high-temperature environments, maintaining strength and stability even at temperatures above 1000°C (1832°F). Corrosion Resistance: Inconel offers superior resistance to oxidation, corrosion, and carburization, particularly in high-temperature environments, making them ideal for harsh industrial conditions. Strength: Known for excellent mechanical properties, Inconel alloys retain high tensile and creep-rupture strength even under extreme temperatures. Types of DIN 2544 Inconel Flanges: Weld Neck Flange (WN): Used for high-pressure and high-temperature applications, where a strong, leak-proof joint is essential. Slip-On Flange (SO): Easy to install, these flanges slide over the pipe and are welded both inside and outside. Blind Flange (BL): Used to seal the ends of pipes, vessels, or openings. Threaded Flange (TH): These are screwed onto the pipe without welding, making them easier to remove. Socket Weld Flange (SW): Designed for smaller pipe sizes, where the pipe is inserted into the socket and welded in place. Grades of Inconel: Inconel 600: Contains 72% nickel, 14-17% chromium, and 6-10% iron. It offers excellent resistance to oxidation and carburization at high temperatures, making it ideal for applications in furnace components, heat exchangers, and chemical processing. Inconel 625: A nickel-chromium alloy with added molybdenum and niobium for increased strength and corrosion resistance in marine and chemical environments. It is highly resistant to both oxidation and carburization. Inconel 718: A precipitation-hardenable superalloy with high yield, tensile, and creep-rupture properties at temperatures up to 700°C (1292°F). It is widely used in aerospace, gas turbines, and high-performance engines. Pressure Rating (PN 25): PN 25 means the flange is rated for pressure up to 25 bar (2500 kPa), making it suitable for moderate to high-pressure applications. Summary: DIN 2544 Inconel flanges are robust, high-performance components made from Inconel alloys, designed for use in extremely high-temperature and corrosive environments. They come in various types, These flanges offer excellent resistance to oxidation, corrosion, and high temperatures, making them ideal for demanding applications in aerospace, chemical processing, and high-temperature industries. PN 25 flanges are rated for pressures up to 25 bar.

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