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90 Degree Bend Tube Shield

The Outer Half Round 90 Degree Bend Tube Shield is fabricated to precisely match the outer arc of 90° tube bends. Its semi-cylindrical form conforms tightly to the external curve, forming a protective barrier that resists abrasive flow and corrosive attack. These shields are typically used in superheaters, reheaters, waste heat recovery boilers (WHRBs), and HRSGs where return bends are most vulnerable. The shields are manufactured from corrosion-resistant stainless steels and heat-resistant alloys, selected based on temperature ratings and media conditions. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Outer Half Round 90 Degree Bend Tube Shields, offering standard and custom-engineered designs for a wide variety of boiler and heat recovery applications. Available Material Grades • Stainless Steels: SS 304, 304L, 310, 310S, 316, 316L, 410, 420, 430 • Heat-Resistant Alloys: 1Cr13, 1Cr18Ni9Ti, Cr25Ni20, 1Cr25Ni20Si2, Cr23Ni13, 1Cr20Ni14Si2, Inconel 600, and more Typical Chemical Composition (example – SS 316) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Used in curved tube regions where the external surface is subjected to thermal wear, ash abrasion, and corrosive gases. Uses • Protection of 90-degree U-bends in boiler and superheater tube banks • Return bend shielding in heat exchangers and WHRBs • Safeguarding curved tubes in process heaters, HRSGs, and refinery systems • Applied in thermal, petrochemical, and chemical plant steam systems • Suitable for power generation and heavy industrial boilers Features • Form-fitting design – Precisely matches outer curvature of U-bends for tight, secure installation • Heat and corrosion resistance – Manufactured from materials designed to withstand extreme thermal and chemical environments • Durable protection – Shields critical bend zones from fly ash erosion, soot-blowing wear, and gas impingement • Reduced maintenance – Prolongs tube life and minimizes unplanned outages due to bend failure • Custom-engineered – Fabricated based on user drawings, coil geometry, and tube specifications • Flexible installation – Can be clamped, welded, or banded with minimal disassembly Applications • steam power boilers – Protects outer bend regions from accelerated erosion and high-velocity flue gases • oil and gas refineries – Used in convection section return bends to enhance tube longevity • WHRB and HRSG installations – Shields bend areas exposed to intense ash loading • fertilizer and chemical processing – Ideal for curved coils in high-temperature, corrosive environments • industrial heaters – Ensures safety and long-term performance of curved tube bundles Conclusion The Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – delivers critical protection to return bends in thermal process systems. Designed for curved tube geometry, these shields reduce erosion risk, extend tube service life, and support the reliability of high-performance boilers, reformers, and heat recovery units. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponent

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective sleeves designed to guard heat exchanger and boiler tubes from high-temperature corrosion, erosion, and mechanical wear. These shields are used extensively across thermal power, petrochemical, and process industries to improve tube longevity and reduce maintenance costs. Their half-round design allows easy installation without dismantling the tube system. SS 304L U Type Half Round Tube Shield The SS 304L U Type Half Round Tube Shield is designed to protect both straight and curved (U-bend) tube sections in heat exchangers, superheaters, and boilers. Made from low-carbon stainless steel 304L, this shield provides excellent corrosion resistance and is particularly suitable for applications where post-weld heat treatment is not feasible. Its U-shaped profile ensures secure coverage of return bends, which are often the most vulnerable to thermal stress and flue gas attack. This shield is available in both inner and outer configurations to ensure full tube coverage. This shield is available in two key configurations to provide complete protection around the bend radius: • Outer U Type Half Round Tube Shield – Covers the external curvature of U-bend tubes exposed to radiant heat, slag, and gas flow. • Inner U Type Half Round Tube Shield – Protects the internal arc of bends from turbulence, scaling, and localized heat buildup. Ladhani Metal Corporation is a trusted manufacturer and exporter of SS 304L U Type Half Round Tube Shields, delivering durable and customized protection solutions for global industrial applications. Chemical Composition of SS 304L – Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Ideal for high-temperature and corrosive environments where low carbon content is preferred to minimize carbide precipitation during welding. Uses • U-bend tube shielding in superheaters and heat exchangers • Return bend protection in boilers and WHRBs • Shielding of curved coils in steam reforming and process plants • Corrosion prevention in waste-to-energy and flue gas-exposed systems • Surface protection in ammonia plants, HRSGs, and incinerators Features • corrosion resistant – SS 304L offers excellent resistance to oxidation, scaling, and chemical attack in high-temperature environments • low carbon content – minimizes risk of carbide precipitation during welding, improving post-weld corrosion resistance • precise fit – custom-formed to match U-bend radius for secure installation and effective shielding • high durability – retains mechanical strength under thermal cycling and flue gas exposure • easy installation – designed for quick on-site mounting via clamping, welding, or banding • versatile finish – available in pickled, passivated, or bright annealed surface treatments • customizable – produced in various lengths, thicknesses, and diameters as per customer requirements Applications • Thermal power plants – Protects U-bend tubes in superheaters, reheaters, and economizers. Prevents oxidation, scaling, and thermal damage from flue gases. • Petrochemical refineries – Shields curved furnace and exchanger tubes. Resists heat, carburizing gases, and corrosive media. • Waste heat recovery systems (WHRBs) – Guards return bends from ash erosion and gas turbulence. Enhances tube life in incinerators, engines, and kilns. • Chemical and fertilizer plants – Used on U-bends in reactors and reformers. Prevents stress corrosion and thermal fatigue. • HRSGs and boilers – Installed on return coils exposed to high-temperature flue gases. Ensures reliable operation under cyclic heating conditions. Conclusion The SS 304L U Type Half Round Tube Shield by Ladhani Metal Corporation provides comprehensive and long-lasting protection for U-bend tube sections operating in aggressive thermal and corrosive environments. Manufactured with high-precision forming and superior materials, these shields offer reliable coverage, excellent weldability, and extended service life. As a leading manufacturer and exporter, Ladhani Metal Corporation offers customized shielding solutions that match your project’s specifications and environmental demands. For detailed specifications, technical support, or to request a quotation, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components designed to protect the outer surfaces of boiler tubes, heat exchangers, and industrial piping systems from erosion, scale formation, and thermal fatigue. These shields play a crucial role in minimizing tube failure and improving overall equipment reliability in high-temperature and particulate-laden environments. SS 430 Half Round Tube Shield The SS 430 Half Round Tube Shield is a semi-cylindrical cladding made from ferritic stainless steel grade 430. With good corrosion resistance, excellent oxidation resistance, and superior thermal conductivity, SS 430 is well suited for non-pressurized or moderately corrosive environments. It is particularly effective in flue gas paths and air preheaters where thermal stress and ash erosion can degrade exposed tubes. The half-round geometry ensures easy, secure installation and a consistent protective barrier around the tube's surface, enhancing durability without interfering with system function. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Surface Protection – Shields tubes in low to moderate temperature zones from flue gas corrosion, ash abrasion, and thermal scaling. • Air Preheater Tubing – Guards against dust erosion in regenerative air preheaters and gas-to-air heat transfer zones. • Economizer Tube Protection – Used in downstream sections of boilers where lower temperatures allow for effective use of ferritic steels. • Steam Line Shields – Protects low-pressure steam tubing and condensate lines in systems not requiring austenitic stainless steel grades. • Heat Exchanger Outer Shells – Provides an extra layer of protection in air-cooled or shell-side applications exposed to mechanical wear. Features • Good Oxidation Resistance – Performs reliably in oxidizing conditions up to 815°C, ideal for flue gas exposure and dry ash environments. • Ferritic Structure – Offers better thermal conductivity and resistance to thermal expansion than austenitic grades, reducing distortion risk. • Corrosion Resistance – Resists corrosion from atmospheric moisture, flue gas condensates, and other mildly aggressive compounds. • Cost-Effective – Offers an economical alternative to higher alloy stainless steels in appropriate thermal zones. • Precision Fit – Half-round design enables quick installation and conforms closely to tube diameters for optimal protection. • Surface Finish Options – Supplied in bright annealed, pickled, or passivated finishes based on operational requirements. • Custom Fabrication – Available in a range of wall thicknesses, diameters, and lengths to meet plant-specific installation demands. Applications • Thermal Power Stations – Shields economizer and air preheater tubes from dust-laden exhaust gas erosion and moderate thermal stress. • Cement and Lime Kilns – Used to protect heat recovery and cooler tubes from dry ash abrasion in hot air ducts. • Food Processing Boilers – Applied in steam systems requiring corrosion resistance and thermal control under hygienic conditions. • HVAC and Utility Boilers – Installed in auxiliary boilers where conditions do not require high-alloy materials but demand durability. • Pulp and Paper Mills – Protects lower furnace zone tubes and stack-side economizers from condensate corrosion and soot accumulation. • Sugar and Distillery Plants – Guards process steam and heat recovery tubes from ash and scale in biomass and bagasse-fired units. Conclusion The SS 430 Half Round Tube Shield by Ladhani Metal Corporation is a durable, cost-efficient solution for protecting tubing systems in environments where moderate corrosion resistance, good oxidation behavior, and thermal stability are essential. It is best suited for dry, low to mid-temperature gas flow areas where the mechanical and thermal loads are not extreme. The ferritic stainless steel structure provides a favorable balance of performance and economy, particularly in large-scale power and process plants. With precision manufacturing, tailored dimensions, and reliable service, Ladhani Metal Corporation delivers proven tube protection technology trusted across multiple industries. For custom orders, sizing assistance, or to request a technical quote, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed components used to protect boiler and heat exchanger tubes from erosion, wear, and high-temperature damage. Manufactured with precision and expertise, these shields ensure enhanced tube life, reduced maintenance, and efficient operation in demanding industrial environments. SS 304L Half Round Tube Shield The SS 304L Half Round Tube Shield is a semi-circular protective cover made from high-quality stainless steel grade 304L. It is widely used in thermal and mechanical systems where tube surfaces are exposed to harsh operating conditions. The lower carbon content in SS 304L offers enhanced weldability and minimizes the risk of carbide precipitation, making it ideal for high-temperature and corrosive environments. The half-round design allows for easy installation over tubes while ensuring robust protection from flue gases, abrasives, and thermal stress. Manufactured using stainless steel grade 304L, these half-round tube shields are semi-cylindrical covers that are clamped or welded over exposed tubes. The “L” in SS 304L denotes “Low Carbon,” which offers improved resistance to sensitization during welding or prolonged exposure to elevated temperatures, making it more suitable for high-temperature and corrosive conditions compared to standard SS 304. The shields are formed with precision to ensure a snug fit over tubes and provide maximum protection without disrupting heat transfer or fluid flow. Chemical Composition of SS 304L – Austenitic Stainless Steel • Carbon (C): ≤ 0.030% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Widely used in boilers, heat exchangers, steam lines, and furnaces due to its excellent corrosion resistance, weldability, and performance in high-temperature service conditions. Uses – SS 304L Half Round Tube Shield • Boiler Tube Protection – Used to safeguard boiler tubes from high-temperature flue gases, ash erosion, and abrasive particles, ensuring extended service life and reduced downtime. • Heat Exchanger Tube Shielding – Protects heat exchanger tubes from corrosive process fluids and turbulent flow, helping to maintain performance and reduce maintenance frequency. • Furnace Gas Flow Wear Prevention – Installed in furnace environments where high-velocity gases and thermal cycling can cause severe tube wear, acting as a durable barrier. • Petrochemical & Refinery Applications – Shields critical tubing in high-temperature and chemically aggressive environments, improving resistance to oxidation and corrosion. Applications – SS 304L Half Round Tube Shield • Thermal Power Stations – Ideal for boiler systems and superheater tubes exposed to extreme thermal and flow conditions. • Refineries & Petrochemical Plants – Used in cracking units, reformers, and reactors where temperature and corrosion challenges are common. • Heat Recovery Steam Generators (HRSGs) – Enhances protection of tubes in combined cycle power plants and improves system reliability. • Chemical Processing Units – Prevents corrosion and surface degradation in harsh chemical flow environments. • Pulp and Paper Industry – Protects process tubes in digesters, recovery boilers, and steam-generating systems. • Industrial Boilers and Steam Systems – Ensures long-lasting tube integrity in high-pressure and high-temperature steam applications. Benefits • Extended Tube Life: Reduces repair frequency and tube replacement cycles. • Cost Efficiency: Minimizes downtime and maintenance-related expenses. • Reliable Performance: Maintains mechanical integrity under fluctuating temperatures and pressure conditions. • Sustainability: Enhances energy efficiency by maintaining consistent heat transfer performance. Conclusion The SS 304L Half Round Tube Shield by Ladhani Metal Corporation is an ideal solution for protecting critical tube systems in aggressive and high-temperature environments. Designed for high performance and long-lasting reliability, these shields help extend the lifespan of tubing systems while reducing downtime and maintenance costs. With customizable options, premium materials, and expert fabrication, Ladhani Metal Corporation is your trusted partner in tube protection solutions. For more details, inquiries, or to request a quote, please contact Ladhani Metal Corporation.

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half round tube shields

What is a Half Round Tube Shield? A Half Round Tube Shield is a specially designed metal cover that fits over the external curvature of tubes or pipes. It is commonly used in boilers, heat exchangers, and various high-temperature piping systems to prevent damage caused by erosion, corrosion, high-velocity gas flow, and thermal fatigue. These shields serve as a first line of defense by absorbing mechanical and chemical wear, thereby significantly extending the life of the underlying tubes. Tube shields are essential in high-stress areas where exposure to combustion gases, ash particles, or high-velocity steam can quickly degrade unprotected surfaces. By preventing direct impact on the base metal, they help reduce operational downtime, lower maintenance costs, and prevent unexpected system failures. In boiler systems, tube shields are especially important to avoid tube thinning and ruptures, ensuring safer and more efficient operation. Product Overview At Ladhani Metal Corporation, we manufacture and supply premium-quality Half Round Tube Shields for a wide range of industrial applications. Our products are known for their dimensional accuracy, durability, and superior resistance to wear and corrosion. Designed for harsh operating environments, our tube shields can be customized in terms of thickness, radius, length, and grade to suit specific operating requirements. Whether you require protection for straight tubes, bends, or special boiler tube configurations, we have a solution tailored for you. Available Grades We manufacture Half Round Tube Shields using high-performance stainless steel and alloy steel grades that are selected based on their mechanical strength, temperature tolerance, and corrosion resistance. Stainless Steel Grades: • SS 304, SS 304L • SS 316, SS 316L • SS 310, SS 310S • SS 410, SS 420, SS 430 Heat-Resistant & Alloy Steel Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 These materials ensure the shields can withstand aggressive media, thermal cycling, and high-velocity particulate flow without cracking or deforming over time. Types of Half Round Tube Shields We offer various forms of Half Round Tube Shields to match different tube geometries and boiler configurations: • U-Type Half Round Tube Shield Designed to cover both the top and sides of the tube, offering extended protection in U-bend areas where wear is most common. • U-Type Outer Half Round Tube Shield Specifically shaped to shield the outer curvature of U-bend tubes, ideal for areas exposed to direct flame or gas flow. • U-Type Inner Half Round Tube Shield Fits the inner curvature of U-bend tubes to protect against erosion caused by high-velocity media turning around the bend. • Half Round Tube Shield for LTSH Type Custom-made to fit tubes in Low Temperature Super Heater (LTSH) sections, providing protection from ash and flue gases. • Half Round Straight Tube Shield Standard half-round shields used for straight tube sections, offering easy installation and effective protection. • Half Round Tube Shield for R/H Tube Designed for Reheater (R/H) tubes, typically found in high-temperature zones; made from heat-resistant materials. • Half Round Shield for Tube A general-purpose shield suitable for various industrial tubes requiring surface protection. • Half Round Tube Shield for WW Screen Engineered to fit water wall screen tubes, protecting against slagging and high radiant heat. • Half Round Tube Shield for Boiler Tube Specifically designed for boiler applications, these shields reduce wear cau Each type is designed for easy integration into existing boiler or piping systems, whether for repair, reinforcement, or preventive maintenance. Key Features ✔ High Durability – Effectively resists erosion, mechanical abrasion, scaling, and chemical attack ✔ Accurate Half-Round Fit – Custom-formed to ensure close contact and full protection of tube surface ✔ Weld-On or Clip-On Installation – Offers flexibility based on site requirements and installation methods ✔ Custom Sizes Available – Tailored to meet specific pipe diameters, wall thicknesses, and operating conditions ✔ Corrosion & Heat Resistance – Performs reliably under prolonged exposure to high temperatures and corrosive flue gases Conclusion Half Round Tube Shields by Ladhani Metal Corporation provide robust protection for critical tubing in boilers, heat exchangers, and high-temperature piping systems. Manufactured with a focus on performance, longevity, and ease of installation, these shields are a dependable solution for industrial operators aiming to enhance system reliability and reduce unplanned maintenance. 📩 Get in touch with us today for customized solutions, bulk order pricing, or technical consultations tailored to your specific industry requirements.

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Carbon Steel Flanges

DIN 2634 carbon steel flanges PN 25 are high-strength weld neck flanges manufactured according to the DIN 2634 standard. Specifically designed for use in high-pressure piping systems operating up to 25 bar (362 psi), these flanges offer excellent mechanical performance and are suitable for a wide range of industrial applications. Manufactured from quality carbon steel, they provide strong, durable, and cost-effective solutions for systems where corrosion resistance requirements are moderate but structural integrity is critical. Ladhani Metal Corporation is a recognized manufacturer and global supplier of carbon steel flanges, known for precision engineering, strict adherence to international standards, and advanced production capabilities. Each flange is subject to comprehensive testing and inspection to ensure reliability and consistent performance under demanding operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Suitable for medium to high-pressure applications where strength and impact resistance are essential. Flange Type: • Weld Neck Flanges Designed with a tapered hub to ensure smooth transition from flange to pipe, weld neck flanges are ideal for systems experiencing frequent thermal cycling, pressure fluctuations, and mechanical stress. • Flat Face (FF) Flanges Recommended for use with gaskets made from soft materials or when connecting to cast iron components, flat face flanges ensure even gasket compression and reliable sealing performance. Carbon Steel Grades and Typical Composition: Carbon Steel (ASTM A105 / C22.8 equivalent) – Forged Carbon Steel • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% • Iron (Fe): Balance Applications: Commonly used in oil and gas, petrochemical, water transmission, and power generation industries, especially in applications where high mechanical strength and pressure handling are more critical than corrosion resistance. Applications of DIN 2634 Carbon Steel Flanges PN 25: • Oil and Gas Pipelines Widely used in upstream and downstream systems for fluid transport under high pressure. • Petrochemical and Refining Plants Efficiently handles high-pressure flow systems involving hydrocarbons and steam. • Power Plants and Boiler Systems Suited for high-pressure steam and water lines, offering excellent tensile strength and fatigue resistance. • Water and Wastewater Infrastructure Used in municipal and industrial pipelines requiring cost-effective, robust flange connections. • General Industrial Systems Applicable in a wide range of mechanical systems and processing plants handling non-corrosive or mildly corrosive media. Key Features: • Compliant with DIN 2634 pressure and dimensional standards • PN 25 rating ensures compatibility with high-pressure pipelines • High tensile and yield strength for demanding structural requirements • Weld neck design enhances resistance to vibration and thermal expansion • Cost-effective solution for pressure-bearing connections • Available in standard and custom sizes, surface finishes, and pressure ratings • Heat treatment and coating options available upon request Conclusion: DIN 2634 carbon steel flanges PN 25 from Ladhani Metal Corporation provide a robust and economical solution for high-pressure systems where mechanical performance is essential. Their strength, reliability, and adaptability make them a preferred choice across industries such as oil and gas, power generation, and water infrastructure. For technical specifications, custom configurations, or pricing, contact Ladhani Metal Corporation today.

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Super Duplex Flanges

DIN 2634 super duplex steel flanges PN 25 are high-performance weld neck flanges designed in accordance with the DIN 2634 standard. These flanges are engineered for high-pressure systems operating up to 25 bar (362 psi) and are manufactured from premium super duplex stainless steel grades. Known for their superior strength, excellent corrosion resistance, and enhanced resistance to stress corrosion cracking and pitting, super duplex flanges are ideally suited for demanding industrial environments. Their robust mechanical properties make them a reliable choice for aggressive service conditions and high-pressure applications. Ladhani Metal Corporation is a global leader in the manufacturing and supply of super duplex steel flanges. With advanced production facilities, precision engineering capabilities, and rigorous quality assurance practices, the company ensures that each flange meets the highest standards of safety, durability, and performance under extreme conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for systems requiring high strength and exceptional corrosion resistance under elevated pressure conditions. Flange Type: • Weld Neck Flanges Featuring a tapered hub design, weld neck flanges deliver optimal stress distribution and secure, leak-free connections in systems exposed to thermal and mechanical loading. • Flat Face (FF) Flanges Recommended for use with softer gasket materials or systems incorporating cast iron components, flat face flanges provide uniform gasket compression and reliable sealing. Super Duplex Steel Grades and Typical Composition: Super Duplex Steel (UNS S32750 / S32760) – Ferritic-Austenitic Stainless Steel • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.2 – 0.3% • Iron (Fe): Balance Applications: Widely used in environments where high strength, corrosion resistance, and resistance to chloride-induced stress corrosion cracking are essential, such as offshore platforms, chemical plants, and desalination facilities. Applications of DIN 2634 Super Duplex Steel Flanges PN 25: • Offshore and Subsea Installations Withstand chloride-rich marine environments, offering long-term durability and resistance to seawater corrosion. • Chemical and Petrochemical Processing Suitable for handling aggressive chemicals, acids, and solvents under high pressure and temperature conditions. • Desalination and Water Treatment Plants Perform reliably in saline and brine-rich environments with superior resistance to pitting and crevice corrosion. • Power Generation and Heat Exchangers Offer excellent performance in high-temperature, high-pressure applications requiring strength and corrosion protection. • Pulp and Paper Industry Operate effectively in harsh chemical environments including bleach and acidic processing streams. Key Features: • Manufactured to DIN 2634 specifications for dimensional accuracy and pressure handling • PN 25 pressure class supports high-performance applications • Superior resistance to localized corrosion including pitting and stress corrosion cracking • High strength-to-weight ratio and excellent mechanical properties • Weld neck design ensures structural integrity and resistance to fatigue • Available in both UNS S32750 and S32760 super duplex grades • Customizable in size, pressure class, and surface finish upon request Conclusion: DIN 2634 super duplex steel flanges PN 25 from Ladhani Metal Corporation are engineered to deliver top-tier performance in environments where mechanical strength and corrosion resistance are non-negotiable. Their robust construction and excellent durability make them ideal for marine, chemical, and industrial applications operating under high pressure. For detailed specifications, project consultations, or a custom quote, contact Ladhani Metal Corporation today.

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Duplex Flanges

DIN 2634 duplex steel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically designed for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium duplex stainless steel grades, offering exceptional corrosion resistance, excellent mechanical strength, and superior resistance to stress corrosion cracking in harsh environments. Their robust construction makes them ideal for demanding industrial applications where reliability and durability are critical. Ladhani Metal Corporation is a trusted global manufacturer and supplier of duplex steel flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Duplex Steel Grades and Typical Composition: Duplex Stainless Steel 2205 (UNS S32205 / S31803) • Chromium (Cr): 21 – 23% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.14 – 0.20% • Iron (Fe): Balance Applications: Preferred in environments with chloride exposure, such as seawater, chemical processing, and pulp and paper industries, due to excellent resistance to pitting, crevice corrosion, and stress corrosion cracking. Duplex Stainless Steel 2507 (UNS S32750) – Super Duplex • Chromium (Cr): 24 – 26% • Nickel (Ni): 6 – 8% • Molybdenum (Mo): 3.5 – 4.5% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance Applications: Used in the most aggressive environments including offshore oil and gas, desalination plants, and chemical processing where enhanced corrosion resistance and high mechanical strength are critical. Applications of DIN 2634 Duplex Steel Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater and aggressive chloride environments while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive chemicals such as acids, alkalis, and chlorides at elevated pressures. • Desalination Plants Performs exceptionally in saltwater treatment systems exposed to high pressure and corrosive media. • Oil and Gas Industry Used in pipelines and pressure vessels requiring resistance to chloride-induced stress corrosion cracking. • Pulp and Paper Industry Applied in aggressive bleaching and chemical processing environments. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Excellent corrosion resistance including pitting, crevice, and stress corrosion cracking resistance • Superior mechanical strength and toughness at elevated temperatures • Weld neck configuration ensures strong, vibration-resistant joints • Available in standard duplex and super duplex grades • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 duplex steel flanges PN 25 from Ladhani Metal Corporation are engineered for challenging environments where corrosion resistance, mechanical strength, and pressure integrity are critical. With superior durability and reliability, these duplex steel flanges are ideal for demanding applications in marine, chemical, oil and gas, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

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Monel flanges

DIN 2634 monel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically engineered for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium Monel alloys, offering excellent corrosion resistance, high strength, and durability in harsh environments. Their robust construction makes them ideal for applications involving aggressive chemical media and seawater where conventional metal flanges may degrade. Ladhani Metal Corporation is a trusted global manufacturer and supplier of Monel flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Monel Grades and Typical Composition: Monel 400 (UNS N04400) – Nickel-Copper Alloy • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Carbon (C): 0.30% maximum Applications: Preferred in seawater and saltwater service, chemical processing, and marine equipment where excellent corrosion resistance in oxidizing and reducing environments is required. Monel K500 (UNS N05500) – Nickel-Copper Alloy with Additional Strengthening Elements • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Aluminum (Al) and Titanium (Ti): Added for age hardening Applications: Used in high-strength marine and chemical environments requiring enhanced mechanical properties and corrosion resistance. Applications of DIN 2634 Monel Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater, brine, and marine atmospheres while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive media such as acids, alkalis, and chloride solutions at elevated pressures. • Desalination Plants Performs reliably in saltwater treatment and high-pressure water processing systems. • Power Generation Used in systems requiring resistance to erosion and corrosion in high-temperature steam and cooling circuits. • Pharmaceutical and Food Processing Applied in hygienic environments requiring corrosion resistance and chemical inertness. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Excellent resistance to corrosion, erosion, and stress corrosion cracking • Weld neck configuration ensures strong, vibration-resistant joints • Available in Monel 400 and Monel K500 alloys • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 monel flanges PN 25 from Ladhani Metal Corporation are engineered for demanding conditions where corrosion resistance, mechanical strength, and pressure integrity are essential. These Monel flanges provide long-term durability and reliable performance for advanced applications in marine, chemical, power generation, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

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