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Product Name: Titanium Rack
Material: Gr1, Gr2
Application: Anodizing
Size: Customized
Surface: Bright
Generally, titanium jigs/racks have a long life because they do not consume chemicals and they do not need to be stripped after anodizing. They can specially design all kinds of fingers, clips and other contact points and be sized to maximize the volume of parts. Titanium jigs can also be designed to keep parts superior to rinsing and drainage, and protect parts from damage during travel. Therefore, a well-designed shelf is an effective way to improve the processing capacity (i.e. better quality). The finishing cost is reduced by increasing the utilization rate of the tank and avoiding the stripping requirements. When designing the fast shelf and disassembly tools, the load is increased to the greatest extent, so as to produce faster turnover time. The problem is that these titanium racks for anodizing can be very expensive considering the cost of materials and the special cutting and welding processes used to build them. Generally speaking, the recovery period of titanium stent is about [500 uses]. The delivery time of titanium alloy rack is usually about 8 weeks after the design is completed, so the use of titanium rack also needs some planning.
The design of titanium anodising jigs should consider the shape of the part, the nature of the plating solution, the production method, the distance and position between the anodes, and the number of workpieces, to ensure that the power lines of the parts in the bath are evenly distributed, the thickness of the coating is uniform, and the process requirements are met. The function of titanium anodising jigs is to suspend or fix various parts to connect them with the cathode. During anodizing and electroplating, they are connected with the anode to conduct current to the parts to achieve plating or other processing purposes. Titanium anodising jigs are of great significance for improving product quality, reducing manufacturing costs, reducing labor intensity and safe operation.
Product name: ASTM B338 titanium Seamless Tubes for Condensers
Standard:ASTM B338 ASTM B861 ASTM B862
Material:Titanium Gr7
Diameter:5-914mm
Wall thickness:0.5-50mm
Length:Max 16000mm
Surface:Pickling surface/Polished
Type:Seamless, welded
Application:Heat Exchanger, chemical industry etc.
Technique:Rolled
ASTM B338 titanium Seamless Tubes for Condensers
ASTM B338 Seamless and Welded Titanium and Titanium Alloy Tubes for Condensers and Heat Exchangers
ASTM B338 covers 28 grades of seamless and welded titanium alloy tubes for surface condensers, evaporators, and heat exchangers.
Standard
ASTM B338, ASME SB338
Regular Grade
Grade 1 Grade 2
Outer Diameter
12.7mm 15mm 17mm 19mm 25.4mm 31mm etc.
Wall thickness
0.9mm/1.0mm/1.2mm/1.5mm
Length
3000 - 6000mm or other economical lengths
Finish
Polished, AP (Annealed & Pickled), BA (Bright & Annealed), MF
Form
Straight titanium Pipe, Coiled titanium tube
Type
Seamless, ERW, EFW, Welded, Fabricated
End
Plain End, Beveled End, Treaded
Marking
Standard, Grade, OD, Thickness, Length, Heat No. (Or as per customer's request.)
Application
Oil Tube, Gas Tube, Fluid Tube, Boiler and Heat exchanger
Value Added Service
Draw & Expansion as per required Size & Length, Polish (Electro & Commercial) Annealed & Pickled
Bending, Machining Etc.
Test Certificate
Mill Test Certificate EN 10204/3.1,TPI Report, EN10204/3.2
Precautions for titanium pipe processing:
During the deformation process, titanium pipe will gradually reduce wall and diameter with the rotation and feeding of the rolling mill. The pipe size required by the process can be obtained only after 5 ~ 10 rolling and finishing in one rolling pass. The cold rolling pipe mill can carry out large diameter reduction and wall reduction, but the dimensional accuracy is low after rolling, and the pipe end is prone to cracking, uneven concave convex and other phenomena. The cracking phenomenon can be solved mainly by grinding and leveling before pipe blank processing; For the uneven pipe end, similar to the "fish mouth" phenomenon, flat head treatment is required in the subsequent processing process, otherwise it will cause the plug stuffy accident. Therefore, this paper analyzes from the aspects of process, tooling and equipment, in order to find out the causes of uneven concave convex of pipe end and take effective measures to solve it.
Chemical composition (Wt%)
ASTM No.
Fe max
O max
N max
C max
H max
Pd
Al
Bal
Grade 1
0.2
0.18
0.03
0.1
0.015
-
-
Ti
Grade 2
0.3
0.25
0.03
0.1
0.015
-
-
Ti
Physical Properties (Min)
ASTM Grade
Alloy Composition
Tensile Strength
Yield Strength
Elongation min %
ksi
Mpa
ksi
Mpa
Grade 1
Unalloyed Ti ("Pure") 35A -CP1
35
240
25
170
30
Grade 2
Unalloyed Ti ("Pure") 50A -CP2
58
400
40
275
25
Product Name: Anodic Titanium Jigs
Material: Gr1, Gr2
Application: Electroplating, anodizing etc.
Size: Customized
Surface: Polished
Anodic Titanium Jigs
Hanger/jig/rack, in electroplating and related operations, a frame for suspending a workpiece and directing an electric current to the workpiece.
Hangers come in many forms, from general hangers for several common parts to hangers for large quantities of parts. For plating parts with complex geometry, some should be equipped with auxiliary anode, auxiliary cathode or shielding plate
The basic principle of hanger design is: enough mechanical strength and good electrical conductivity, light weight, easy to unload, parts and hanger firmly contact.
The titanium hanger has sufficient mechanical strength and good electrical conductivity
Product Name:Anodic Titanium Jigs
Material: Gr1, Gr2
Application: Electroplating, anodizing etc.
Size: Customized
Surface: Polished
Characteristics:
1. High density, heavy, high hardness and toughness;
2. Corrosion resistance in anodic treatment;
3. No insulation layer will be formed after anodic treatment.
Product Name: Titanium jigs and racks
Material: Gr1, Gr2
Application: Electroplating, anodizing etc.
Size: Customized
Surface: Polished
Titanium jigs and racks
Universal jig and racks are suitable for a variety of parts and processes. The form and structure of general electroplating jigs shall be determined according to the geometry of plated parts, technical requirements of plating, process and size of equipment.
Product Name:Titanium jigs and racks
Material: Gr1, Gr2
Application: Electroplating, anodizing etc.
Size: Customized
Surface: Polished
Precautions for use of titanium jigs and racks:
1. The distance from the bottom of titanium hanger to the groove bottom is 150-200mm; The concentration of working immersed electric part liquid is about 40-60mm away from the liquid level of the part.
2. The distance between titanium hanger and hanger surface is 20-40mm; And groove wall shall be greater than 50mm
3. When the titanium tools that can be used are operated manually, the loading weight is generally about 1-3kg; The position of titanium hanging rod shall be more than 80mm away from the liquid level and shall bear the whole load
The features of our titanium jigs and racks:
▲ Accurate size
▲ High corrosion resistance
▲ Cost-effective
▲ Easy to load and unload
▲ Improve electrical conductivity
Product Name: Pure titanium jigs For Electroplating
Material: Gr1, Gr2
Application: Electroplating, anodizing etc.
Size: Customized
Surface: Polished
Pure titanium jigs For Electroplating
Titanium fixtures and racks are mainly used in electroplating, anodizing and other industries. Anodizing fixtures are usually made of aluminum or titanium. The aluminum fixture is anodized after being used for a period of time and must be chemically cleaned. Continuous anodizing and stripping lead to short service life. Therefore, the titanium that does not need to be stripped after anodizing is used. Titanium has been widely used in a large number of applications.
Advantages of titanium jigs :
● titanium jigs, consistent from operation to operation.
● titanium fixtures and racks are not anodized like aluminum racks. Therefore, you can use your rectifier anodized parts instead of the rack.
● the high initial cost of titanium jig is offset by the advantages of titanium process savings, better consistency and longer service life.
Product name titanium anodizing rack/titanium jigs for anodizing
Material
Titanium Gr1 Gr2
Technology
Sand Blasting, Acid Washing
Dimension & Shape
Different dimension and shape is available,or according to customer's drawing
Parameter
Current density≤2000A/M2
Temperature<65°C
PH 0.1~14
Max content of Fluoride ion is 200PPM
Features
Superior electric catalytic property
Strong anti-corrosion property
High current efficiency property
Keep the operating voltage stably
Decrease the wastage of additive
Keep the plating solution stable
Long lifetime
Different complex geometry design
Applications
Ø Precious metal plating(Ag, Au, Rh, Pd)
Ø Hard chrome plating(Cr6+)
Ø Base metal plating(Cu, Zn, Ni)
Ø Precious metal recovery, etc.
Remarks
Titanium anode also called MMO anode,DSA & Insoluble anode
Cathode also be provided
Packing
Plywood case or carton, or according to customer’s demand
Product Name: Titanium Finger Jigs
Material: Gr1, Gr2
Application: Electroplating, anodizing etc.
Size: Customized
Surface: Polished
Plating Jigs or Racks are useful where the output is large and even for distribution of electric current. Other advantage uses are · a good deal of saving in labor, time and ensures speedy loading · increasing productivity · reducing production costs. Jigs are to be used for Electroplating, Electro polishing, Painting and Anodizing. Jigs made of Titanium are to be used for anodizing/ electro polishing. Jigs can be designed, fabricated and insulated according to customers’ requirements.
Product Name: Titanium Anodizing Rack jigs
Material: Gr2
Application: Electroplating, anodizing etc.
Size: Customized
Surface: Polished
Titanium Anodizing Rack jigs
Titanium rack/jig, used for electroplating process, for electroplating products and introducing current into the product frame. Electroplating rack/jig can be divided into many types according to product shape, electroplating process requirements, electroplating process and equipment size. With years of experience and expertise, we are able to customize different style titanium racks to meet customer specific parts, while always providing fast turnaround.
Product Name: Titanium Pipe
Standard: ASTM B338
Material: Gr1, Gr2
Unit Price: $25usd/kg-$40usd/kg
Type: Welded/Seamless
Shape: Round
Outer Diameter: 9.52mm/12.7mm/15.9mm/19mm/21.7mm/25.4mm/32mm/33.4mm/38mm/45mm etc.
Wall Thickness: 0.5-3.0mm
Length: Max 12000mm
Surface: Bright
MOQ:100kgs
Gr1 Gr2 industrial pure titanium pipe mechanical properties and physical properties are similar to stainless steel pipe. It is good plasticity, easy processing molding,easy stamping, good welding performance. In the atmosphere and seawate ,titanium is with good corrosion resistance.The oxidation resistance is also stronger than stainless steel, but low heat resistance. It is mainly used for stamping parts and corrosion-resistant parts with little force but high plasticity, such as aircraft skeleton, ship pipelines, valves, heat exchangers, distillation towers, cold zone devices, compressor valves and so on. High plasticity parts is required to use Gr1 titanium, and the most widely used is Gr2 for other parts.Gr2 Titanium seamless fube for heat exchanger is based on the standard of ASTM B338,with strict quality and testing requirements. The titanium tubes manufactured by our factory can meet the standards and can be well used in the heat exchanger industry.
Detailed Information
Material: Gr1, Gr2
Standard: ASTM B338
Size: OD9.52mm/12.7mm/15.9mm/19mm/21.7mm/25.4mm/32mm/33.4mm/38mm/45mm etc., WT0.5-3.0mm , L Max 12000mm
Wall thickness tolerance: +/- 10%
Length tolerance: +3.2mm
Type: Welded/Seamless
Surface: Polishing, Pickling
Chemical composition (Wt%)
ASTM No.
Fe max
O max
N max
C max
H max
Pd
Al
Bal
Grade 1
0.2
0.18
0.03
0.1
0.015
-
-
Ti
Grade 2
0.3
0.25
0.03
0.1
0.015
-
-
Ti
Physical Properties (Min)
ASTM Grade
Alloy Composition
Tensile Strength
Yield Strength
Elongation min %
ksi
Mpa
ksi
Mpa
Grade 1
Unalloyed Ti ("Pure") 35A -CP1
35
240
25
170
30
Grade 2
Unalloyed Ti ("Pure") 50A -CP2
58
400
40
275
25