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Super Duplex Flanges

DIN 2627 Super Duplex Steel flanges PN 400 are robust, high-performance blind flanges engineered for extremely demanding applications requiring exceptional strength, corrosion resistance, and reliability under ultra-high-pressure conditions. Designed according to the DIN 2627 standard, these flanges are primarily used to isolate sections of piping systems, especially in environments that involve aggressive media such as seawater, acidic chemicals, and high-temperature fluids. With a PN 400 pressure rating (400 bar / 5800 psi), these flanges are suitable for critical systems where both mechanical strength and corrosion resistance are vital. Ladhani Metal Corporation is a globally recognized supplier and exporter of Super Duplex DIN flanges, offering products that meet or exceed international quality, safety, and performance standards for extreme-service applications. Pressure Rating: • PN 400 (400 bar / 5800 psi): Designed for high-pressure operations in chemically aggressive and mechanically demanding environments. Flange Type: • Blind Flanges Flat, solid flanges without a bore used to seal the end of piping systems. Ideal for temporary shutdowns, pressure testing, or future system expansion. • Flat Face (FF) Flanges Feature a flat sealing surface, suitable for use with full-face gaskets and flat mating components to ensure consistent and effective sealing under pressure. Super Duplex Steel Grades and Composition: Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24 – 26% • Nickel (Ni): 6 – 8% • Molybdenum (Mo): 3 – 5% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance Applications: Exceptional corrosion resistance in seawater, brines, and acidic environments. Commonly used in offshore structures, desalination plants, and chemical processing systems. Applications of DIN 2627 Super Duplex Flanges PN 400: • Offshore Oil and Gas Platforms Used in topside and subsea installations exposed to high salinity, pressure, and harsh chemical environments. • Desalination and Water Treatment Plants Resistant to chloride-induced corrosion and fouling in seawater intake and brine discharge systems. • Chemical and Petrochemical Processing Ideal for aggressive process media such as chlorides, sulfur compounds, and acids at high temperatures and pressures. • Marine Engineering and Shipbuilding Excellent corrosion resistance in marine atmospheres, making them suitable for seawater cooling, ballast systems, and structural piping. • Pulp and Paper Industry Deployed in bleaching plants and alkaline recovery lines where strength and corrosion resistance are essential. • Power Generation and Nuclear Facilities Reliable under high-temperature and pressure cycles in superheated steam, feedwater, and condenser systems. Key Features: • Manufactured to DIN 2627 standard • PN 400 pressure class for ultra-high-pressure environments • Blind flange design for secure pipe end sealing or access closure • Flat face type for even gasket compression and leak-free performance • Available in Super Duplex 2507 (UNS S32750) and S32760 • Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking • Twice the strength of conventional stainless steels • Widely used in offshore, marine, petrochemical, and water treatment industries • Custom options available: sizes, pressure ratings, face types, and finishes Conclusion: DIN 2627 Super Duplex Steel Flanges PN 400 by Ladhani Metal Corporation are designed to withstand the harshest industrial environments, providing unmatched corrosion resistance, mechanical strength, and sealing reliability. These flanges are ideal for mission-critical applications in offshore, marine, chemical, and energy industries. For technical assistance, custom fabrication, or detailed product specifications, contact Ladhani Metal Corporation and ensure your systems are protected by industry-leading flange solutions.

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Inconel Flanges

DIN 2627 Inconel flanges PN 400 are premium-grade blind flanges engineered for ultra-high-pressure applications requiring exceptional corrosion resistance, heat resistance, and mechanical strength. Manufactured in accordance with the DIN 2627 standard, these flanges are designed to seal off the ends of piping systems, especially in extreme environments involving high temperatures, aggressive chemicals, or seawater exposure. The PN 400 rating (400 bar / 5800 psi) ensures performance under intense pressure conditions. Produced using high-performance nickel-based alloys such as Inconel 600, Inconel 625, and Inconel 718, these flanges are used extensively in aerospace, chemical processing, offshore oil and gas, marine, and power generation industries. Ladhani Metal Corporation is a leading global manufacturer and exporter of Inconel flanges, supplying components that conform to international standards for material integrity, pressure containment, and corrosion resistance. Pressure Rating: • PN 400 (400 bar / 5800 psi): Suitable for high-pressure piping systems in critical applications where maximum sealing and durability are essential. Flange Type: • Blind Flanges Solid, non-bored flanges used to isolate piping systems or terminate flow. Ideal for pressure testing, maintenance, and future pipeline expansions. • Flat Face (FF) Flanges Designed with a flat sealing surface for use with full-face gaskets and flat mating components, ensuring even load distribution and effective sealing. Inconel Grades and Composition: Inconel 600 (UNS N06600) • Nickel (Ni): ≥ 72% • Chromium (Cr): 14 – 17% • Iron (Fe): 6 – 10% • Manganese (Mn): ≤ 1% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.15% • Sulfur (S): ≤ 0.015% Applications: Excellent resistance to oxidation, carburization, and chloride-ion stress corrosion cracking. Used in furnace components, heat exchangers, and food processing equipment. Inconel 625 (UNS N06625) • Nickel (Ni): ≥ 58% • Chromium (Cr): 20 – 23% • Molybdenum (Mo): 8 – 10% • Niobium + Tantalum (Nb + Ta): 3.15 – 4.15% • Iron (Fe): ≤ 5% • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 0.5% • Silicon (Si): ≤ 0.5% Applications: Outstanding corrosion and fatigue resistance in seawater and chemical environments. Common in marine, aerospace, and offshore industries. Inconel 718 (UNS N07718) • Nickel (Ni): 50 – 55% • Chromium (Cr): 17 – 21% • Iron (Fe): Balance • Niobium + Tantalum (Nb + Ta): 4.75 – 5.5% • Molybdenum (Mo): 2.8 – 3.3% • Titanium (Ti): 0.65 – 1.15% • Aluminum (Al): 0.2 – 0.8% Applications: High strength and oxidation resistance up to 700°C. Used in jet engines, gas turbines, and high-pressure valves. Applications of DIN 2627 Inconel Flanges PN 400: • Offshore Oil and Gas Platforms Withstands high-pressure, high-salinity, and corrosive environments in subsea pipelines and risers. • Chemical Processing Plants Ideal for systems handling oxidizers, acids, solvents, and reactive compounds at high temperatures and pressures. • Aerospace and Jet Propulsion Used in fuel systems, hydraulic lines, and turbine enclosures where extreme heat and stress are common. • Nuclear and Power Generation Suited for high-pressure reactor lines and heat exchanger systems exposed to radiation, heat, and corrosive media. • Desalination and Seawater Systems Highly resistant to chloride-induced pitting and crevice corrosion. • High-Temperature and Reactive Media Systems Perfect for isolating systems exposed to thermal cycling and chemical attack. Key Features: • Manufactured to DIN 2627 standards • Rated for PN 400 ultra-high-pressure systems • Blind flange design for sealing pipe ends or testing access • Flat face design for even gasket compression and sealing • Available in Inconel 600, 625, and 718 • Excellent resistance to oxidation, acids, chlorides, and high heat • High mechanical strength and fatigue resistance • Used in critical industries including aerospace, marine, oil and gas, and chemical processing • Custom sizes, alloys, pressure ratings, and surface finishes available on request Conclusion: DIN 2627 Inconel Flanges PN 400 from Ladhani Metal Corporation offer exceptional performance and reliability in the most demanding service conditions. Whether your system involves corrosive chemicals, high-pressure steam, or marine exposure, these blind flanges deliver secure sealing, longevity, and safety. Contact Ladhani Metal Corporation for material selection, technical support, or custom solutions tailored to your high-performance application.

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Monel Flanges

DIN 2567 Monel flanges PN 25 and PN 40 are high-performance threaded flanges manufactured from copper-nickel-based alloys designed for excellent performance in highly corrosive environments, including seawater and acidic chemical systems. Built to DIN 2567 standards, these flanges offer outstanding resistance to corrosion, pitting, and stress cracking, making them ideal for use in marine engineering, chemical processing, and oil and gas industries. Ladhani Metal Corporation is a trusted manufacturer and exporter of Monel flanges, delivering precision-engineered components known for durability, high mechanical strength, and long service life. The threaded design allows for easy, weld-free installation, making these flanges ideal for maintenance-critical systems and environments requiring non-permanent joints. Pressure Ratings: • PN 25 (25 bar / 362 psi): Suitable for corrosion-prone systems requiring reliable mechanical performance and resistance to seawater and acids. • PN 40 (40 bar / 580 psi): Engineered for higher-pressure operations where both mechanical integrity and corrosion resistance are essential. Flange Types: • Threaded (Screwed) Flanges Allows easy installation and removal, especially in systems requiring regular maintenance. • Raised Face (RF) Flanges Enhances sealing performance under elevated pressure and temperature conditions. • Flat Face (FF) Flanges Used in systems with flat mating surfaces, especially when brittle or non-metallic components are involved. • Forged Threaded Flanges Provide superior strength, resistance to impact, and tight dimensional tolerances. • Custom-Machined Flanges Available in various sizes, pressure classes, and Monel grades as per customer specifications. Monel Grades and Composition: 1. Monel 400 (UNS N04400) o Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.3% o Applications: Used in marine components, pump shafts, heat exchangers, chemical processing units, and fuel and freshwater tanks due to its high corrosion resistance and strength in saltwater and acidic environments. 2. Monel K500 (UNS N05500) o Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2.0% • Carbon (C): ≤ 0.25% o Applications: Ideal for marine shafts, chemical plant equipment, pump parts, and oil well tools where both strength and corrosion resistance are required under high-stress conditions. Applications of DIN 2567 Monel Flanges: • Marine and Offshore: Exceptional resistance to seawater, brine, and marine atmospheres; ideal for shipbuilding and offshore platforms. • Chemical Processing: Suitable for handling strong acids such as hydrofluoric and sulfuric acid, and highly corrosive media. • Oil & Gas Industry: Used in sour gas service, valves, pumps, and tubing for high-pressure, corrosive extraction and transport systems. • Heat Exchangers and Condensers: Maintains structural integrity in high-temperature and corrosive heat transfer applications. • Power Generation: Applied in components exposed to aggressive fluids and fluctuating temperatures. Key Features: • Conforms to DIN 2567 standard • Available in PN 25 and PN 40 pressure ratings • Excellent resistance to seawater, acids, and alkalis • High tensile and yield strength • Superior resistance to pitting, crevice, and stress corrosion cracking • Threaded design enables non-welded, easy assembly and maintenance • Supplied with test certificates, quality documentation, and full traceability Conclusion: DIN 2567 Monel flanges PN 25 and PN 40 from Ladhani Metal Corporation are engineered for highly corrosive and high-performance environments. Whether used in offshore, chemical, or power systems, these flanges offer unmatched durability, corrosion resistance, and ease of installation. For custom dimensions, alloy grades, or technical consultation, contact Ladhani Metal Corporation today

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IS 6911 SS Sheet, Plate & Coil

Ladhani Metal Corporation, a manufacturer, supplier, and exporter, offers stainless steel sheets, plates, and coils in grade X10Cr17Mn6Ni4N2O as per IS 6911 specifications. X10Cr17Mn6Ni4N2O is an austenitic stainless steel grade stabilized with nitrogen, manganese, and nickel, designed to deliver excellent corrosion resistance, high strength, and superior toughness. This grade is widely preferred in critical industries for its resistance to pitting, stress corrosion cracking, and oxidation. Chemical Composition of X10Cr17Mn6Ni4N2O (as per IS 6911) • Carbon (C): 0.10% max • Manganese (Mn): 5.5% – 7.5% • Silicon (Si): 1.0% max • Phosphorus (P): 0.040% max • Sulphur (S): 0.030% max • Chromium (Cr): 16.5% – 18.5% • Nickel (Ni): 3.5% – 5.5% • Nitrogen (N): 0.15% – 0.30% Functions and Characteristics • Provides excellent corrosion resistance in chloride-bearing and aggressive environments • Nitrogen improves strength, toughness, and resistance to localized corrosion • Manganese enhances mechanical strength and stabilizes the austenitic structure • Offers good resistance to stress corrosion cracking and intergranular corrosion • Non-magnetic in the annealed condition with superior weldability and formability Applications • Power Generation – Heat exchangers, condensers, and boiler parts • Oil and Gas – Offshore platforms, subsea equipment, and pipelines • Petrochemical Industry – Reactors, chemical processing units, and refineries • Fertilizer Plants – Equipment exposed to corrosive fertilizers and chemical solutions • Chemical Industry – Process vessels, storage tanks, and high-strength piping systems • Marine Engineering – Ship components, seawater systems, and offshore structures • Automotive Industry – Exhaust systems, catalytic converter parts, and structural components • Food Processing – Hygienic equipment, storage tanks, and machinery • Construction – Architectural cladding, structural elements, and heavy-duty fasteners • General Engineering – Shafts, fasteners, machine parts, and components exposed to corrosive media Available Forms • Stainless steel sheets • Stainless steel plates • Stainless steel coils Grades Available under IS 6911 Apart from X10Cr17Mn6Ni4N2O, IS 6911 also covers a wide range of stainless steel grades, including X04Cr12, X07Cr17, X12Cr12, X20Cr13, X30Cr13, X40Cr13, X15Cr16Ni2, X108Cr17Mo, X07Cr11Mn12Ni4, X10Cr18Mn9Ni5, X30Cr17Ni7, X07Cr18Ni9, X04Cr19Ni9, X02Cr19Ni10, X15Cr24Ni13, X20Cr25Ni20, X04Cr17Ni12Mo2, X02Cr17Ni12Mo2, X04Cr17Ni12Mo2Ti, X04Cr18Ni10Ti, X04Cr18Ni10Nb and other specified grades. Conclusion IS 6911 SS X10Cr17Mn6Ni4N2O sheets, plates, and coils offered by Ladhani Metal Corporation, a manufacturer, supplier, and exporter, deliver a combination of excellent corrosion resistance, high strength, and structural stability, making them suitable for marine, petrochemical, power generation, and chemical industries. With availability in multiple grades as per IS 6911, we provide stainless steel solutions that meet both domestic and international standards. For inquiries or project requirements, contact Ladhani Metal Corporation. #Mumbai #Delhi #Chennai #Kolkata #Hyderabad #Bangalore #Pune #Ahmedabad #Surat #Rajkot #Vadodara #Coimbatore #Jaipur #Nagpur #Indore #Ludhiana #Kanpur #Bhubaneswar #Rourkela #Visakhapatnam #Trichy #Kochi #Mangalore #Jamnagar #Bharuch #Vapi #Hazira #Ankleshwar #Durgapur #Jamshedpur #Raipur #Bilaspur #Faridabad #Noida #Gurgaon #Chandigarh #Lucknow #Bhopal #Patna #Guwahati #Agra #Varanasi #Meerut #Ghaziabad #Moradabad #Aligarh #Aurangabad #Kolhapur #Nashik #Solapur #Thane #Amravati #Satara #Sangli #Hubli #Belgaum #Davangere #Mysore #Erode #Salem #Madurai #Tirunelveli #Tuticorin #Hosur #Nellore #Warangal #Karimnagar #Nanded #Udaipur #Ajmer #Jodhpur #Kota #Alwar #Gwalior #Rewa #Jhansi #IS6911sheetmanufacturer #IS6911sheet supplier # IS6911sheetexporter #IS6911 #IS6911StainlessSteel #IS6911Sheet #IS6911Plate #IS6911Coil #IS6911Strip #IS6911Manufacturer #IS6911Supplier #IS6911Exporter #StainlessSteelIndia #StainlessSteelSheet #StainlessSteelPlate #StainlessSteelCoil #StainlessSteelStrip #SS304 #SS304L #SS316 #SS316L #X04Cr12 #X07Cr17 #X12Cr12 #X20Cr13 #X30Cr13 #X40Cr13 #X15Cr16Ni2 #X108Cr17Mo #X07Cr18Ni9 #X04Cr19Ni9 #X02Cr19Ni10 #X15Cr24Ni13 #X20Cr25Ni20 #X04Cr17Ni12Mo2 #X02Cr17Ni12Mo2 #X04Cr17Ni12Mo2Ti #X04Cr18Ni10Ti #X04Cr18Ni10Nb #StainlessSteelGrades #StainlessSteelManufacturer #StainlessSteelSupplier #StainlessSteelExporter #StainlessSteelStockist #IndustrialStainlessSteel #BoilerStainlessSteel #PetrochemicalStainlessSteel #ChemicalIndustryStainlessSteel #MarineStainlessSteel #HeatResistantSteel #CorrosionResistantSteel #SSSheetsPlatesCoils #LadhaniMetalCorporation

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation manufactures high-strength SS 420 Outer Half Round 90 Degree Bend Tube Shields engineered to protect the outer arc of 90-degree bends and U-bend tubes in boilers, superheaters, reheaters, and heat exchangers. Made from martensitic stainless steel grade SS 420, these shields provide excellent resistance to wear, scaling, and moderate corrosion. With high hardness and superior mechanical durability, SS 420 shields are ideal for protecting high-stress bend sections exposed to fly ash erosion, abrasive particulate flow, and elevated temperatures. The semi-cylindrical design is precisely formed to match the outer curvature of tube bends, delivering a close, secure fit that enhances thermal protection and structural integrity. These shields are widely used in industries requiring impact resistance and long-term durability in high-temperature service environments. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 420 Outer Half Round 90 Degree Bend Tube Shields, offering custom-made options suited to specific plant and coil requirements. SS 420 Grade Chemical Composition – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for use in high-temperature, erosion-prone boiler environments, waste heat recovery units, and thermal process systems requiring high hardness and strength. Uses • Protection of outer U-bends and 90-degree curves in boilers and HRSGs • Applied in waste heat sections of reformers and exhaust ducts • Shields curved tube surfaces from mechanical impact and fly ash erosion • Ideal for process units where scale and soot buildup are prevalent Features • High hardness – Provides excellent wear and erosion resistance • Thermal endurance – Performs reliably under elevated temperatures • Corrosion resistance – Withstands flue gas and mildly aggressive media • Precision-engineered – Conforms to tube geometry for optimal fit • Flexible mounting – Clamp-on, weld-on, or banding as per application • Custom sizes – Offered in multiple lengths, bend radii, and thicknesses Applications • Thermal power plants – Shields high-wear tube bends in superheater and reheater sections • Waste heat boilers – Protects curved sections in ash-rich environments • Cement and pulp industries – Resists scale and gas flow damage • Petrochemical plants – Used in high-temperature convection and process coils Conclusion The SS 420 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation offers high-performance protection for curved tubes in demanding thermal and abrasive environments. With superior hardness, precise form, and corrosion resistance, it ensures longer service life and reduced maintenance in high-wear zones. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation.

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 430 Half Round Straight Tube Shields to provide cost-effective protection for straight boiler and heat exchanger tubes in mildly corrosive and oxidizing environments. SS 430 is a ferritic stainless steel known for its good resistance to oxidation, thermal fatigue, and moderate corrosion in non-aggressive media. These shields are ideal for shielding tubes exposed to dry flue gases, ash, and scale buildup. SS 430 Half Round Straight Tube Shield The SS 430 Half Round Straight Tube Shield is designed to fit snugly over the exterior surface of straight tubes, forming a physical barrier that resists thermal cycling, soot-blowing erosion, and mechanical wear. With its high chromium content, SS 430 provides enhanced resistance to scaling at elevated temperatures. It is commonly used in power plants, economizers, WHRBs, and industrial boilers where consistent performance and affordability are important. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 430 Half Round Straight Tube Shields, offering practical shielding solutions to extend the life of tubes in thermal and process equipment. Material Grade SS 430 – Ferritic stainless steel with good oxidation resistance and moderate corrosion protection in non-chloride environments. Chemical Composition of SS 430 • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Iron (Fe): Balance Applications: Suitable for dry, clean flue gas zones and mildly corrosive environments with minimal exposure to chlorides or strong acids. Uses • Straight tube shielding in boiler flue gas paths • Protection in economizers and preheater sections • Used in WHRBs for dry particulate erosion prevention • Ideal for food, paper, and textile industries with clean gas flow • Applied in low-to-moderate temperature furnace and duct systems Features • Good oxidation resistance – Performs well in clean, dry heat environments • Cost-efficient – Affordable solution for basic erosion protection • Magnetic ferritic grade – Offers dimensional stability under temperature cycling • Resistant to scaling – Up to ~815°C in intermittent service • Customizable – Lengths, radius, and thickness tailored to project needs • Easy attachment – Suitable for weld-on, clamp-on, or banded installation Applications • thermal boilers – Low-cost shielding for tubes in flue passages • process heat exchangers – Protects tubes in moderately aggressive environments • industrial dryers and ovens – Used in clean-air heating systems • WHRBs – Economical shield in clean-burning furnaces • general steam systems – Prevents tube wear and extends service life Conclusion SS 430 Half Round Straight Tube Shields by Ladhani Metal Corporation are a durable and economical choice for protecting straight tubes from heat, scale, and dry flue gas abrasion. With its balance of thermal resistance and cost-effectiveness, it serves reliably across a wide range of industrial systems. For custom configurations and bulk orders, contact Ladhani Metal Corporation.

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 310 Half Round Straight Tube Shields to protect boiler and heat exchanger tubes from high-temperature corrosion, oxidation, and erosion. These shields are precisely engineered to conform to straight tube surfaces and serve as a protective barrier in harsh thermal environments. SS 310 is an austenitic stainless steel known for its high chromium and nickel content, offering excellent resistance to oxidation and scaling at elevated temperatures. SS 310 Half Round Straight Tube Shield The SS 310 Half Round Straight Tube Shield is specifically designed for applications involving intense heat and corrosive gas flow. With its superior resistance to oxidation and sulfidation, this shield is ideal for straight tube sections in boilers, superheaters, reformers, and high-temperature process equipment. The half-round shape allows for secure placement while maintaining ease of installation and servicing. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 310 Half Round Straight Tube Shields, delivering high-performance tube protection solutions for power generation, petrochemical, and thermal processing industries. Material Grade SS 310 – High-temperature austenitic stainless steel with enhanced resistance to oxidation and thermal fatigue. Chemical Composition of SS 310 • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for environments with elevated temperatures, thermal cycling, and aggressive flue gas exposure. Uses • Protecting straight tubes in superheaters and reheaters • Shielding economizer sections in boilers • Used in steam reformers and furnace tube systems • Applied in petrochemical heat recovery and cracking units • Installed in chemical and fertilizer plants handling hot process gases Features • High oxidation resistance – Performs reliably at temperatures up to 1100°C • Excellent scaling resistance – Chromium-nickel alloy composition minimizes metal loss • Structural integrity – Maintains strength under prolonged thermal cycling • Custom design – Fabricated to fit tube diameter, thickness, and required length • Easy to install – Secures in place with clamps, tack welds, or metal straps • Extended durability – Minimizes downtime and maintenance in harsh environments Applications • thermal power stations – Shields straight sections of superheater tubes from fly ash and flue gas erosion • oil and gas refineries – Used in fired heaters and steam reforming units exposed to hot corrosive media • waste heat recovery boilers – Enhances protection in high-velocity gas flow zones • process heating systems – Ideal for straight tubes in sulfur recovery, ammonia cracking, and hydrogen production • industrial boilers – Extends tube service life under continuous high-temperature operation Conclusion The SS 310 Half Round Straight Tube Shield from Ladhani Metal Corporation is a proven solution for tube protection in aggressive thermal environments. Its superior heat resistance, oxidation protection, and durable performance make it a trusted choice in power generation, chemical processing, and industrial boiler systems. Customizable to exact dimensions, these shields are designed for long-term service reliability. For detailed specifications, custom configurations, or orders, please contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields from Ladhani Metal Corporation are durable, precisely fabricated components used to protect boiler tubes from erosion, scaling, and corrosion caused by flue gas flow and particulate impact. Their half-round, semi-cylindrical structure is designed to conform closely to tube surfaces, especially in areas subjected to repeated thermal cycling or mechanical wear. These shields are extensively applied in boilers, heat exchangers, and waste heat recovery systems. 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube The 1Cr25Ni20Si2 Half Round Tube Shield is manufactured from a high-performance chromium-nickel-silicon alloy designed for elevated-temperature service. With approximately 25% chromium, 20% nickel, and added silicon content, this alloy exhibits superior resistance to oxidation, thermal fatigue, and carburization. Its mechanical stability under high-temperature operation makes it a preferred material for protective applications in Low Temperature Superheater (LTSH) zones. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr25Ni20Si2 Half Round Tube Shields, offering high-performance shielding solutions tailored for harsh, heat-intensive industrial environments. Chemical Composition of 1Cr25Ni20Si2 – Chromium-Nickel-Silicon Heat-Resistant Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.5 – 2.5% • Chromium (Cr): 24.0 – 27.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for high-temperature steam systems, where resistance to flue gas corrosion, thermal oxidation, and mechanical fatigue is essential. Uses • Protects LTSH tubes in thermal power plants from scaling and soot-induced wear • Shields heat exchanger tubes from low-temperature corrosive gases and ash deposition • Used in boilers and HRSGs exposed to fluctuating temperature and combustion by-products • Suitable for high-wear areas in biomass boilers and incineration systems • Enhances operational life of reheater and superheater coil sections Features • High thermal stability – Withstands temperature fluctuations without structural deformation • Excellent oxidation and carburization resistance – Ideal for extended high-temperature exposure • Custom fit – Designed according to specific tube radii and coil geometries for accurate alignment • Reduced maintenance – Shields tubes from damage, minimizing downtime and repair costs • Versatile installation – Compatible with weld-on, clamp-on, and banding installation techniques • Long service life – Resistant to scaling and degradation in heat-intensive environments Applications • power generation boilers – Provides long-term protection for LTSH coils in flue gas zones • WHRBs and HRSGs – Used in low-temperature convection sections to counteract erosive gas flow • chemical and refining industries – Prevents corrosion in heat exchangers handling acidic media • marine steam systems – Protects low-temperature sections exposed to salt-laden air and gases • waste-to-energy plants – Shields boiler tubing from high-volume particulate streams Conclusion The 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance component designed for superior protection of boiler tubes in corrosive and thermally aggressive environments. It ensures durability, thermal resistance, and long-term reliability in LTSH and similar service applications. For specifications, custom fabrication, or bulk orders, contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to provide robust protection for boiler tubes, superheaters, and heat exchangers operating under harsh thermal and corrosive conditions. Designed for installation over curved or straight tube sections, these shields help prevent erosion, slag accumulation, scaling, and high-temperature corrosion. Their half-round shape allows for quick and secure mounting, extending tube service life and minimizing unplanned maintenance in power plants, petrochemical facilities, and other high-temperature industrial systems. SS 316 U Type Inner Half Round Tube Shield The SS 316 U Type Inner Half Round Tube Shield is manufactured from molybdenum-bearing austenitic stainless steel grade 316, offering enhanced resistance to pitting, crevice corrosion, and chloride-induced attack. The inner U-type configuration is specifically designed to cover the internal arc of U-bend tubes, where gas turbulence and heat concentration tend to cause localized wear and scaling. This makes it an ideal choice for systems operating in corrosive, chloride-rich, or marine environments. • Inner U Type Half Round Tube Shield – Protects the internal curvature of U-bend tubes from high-temperature scaling, erosion, and corrosion due to turbulent gas flow and thermal cycling. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 316 U Type Inner Half Round Tube Shields, offering precision-fabricated shielding solutions tailored to the needs of critical high-performance industries. Chemical Composition of SS 316 – Austenitic Stainless Steel with Molybdenum • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Best suited for environments with exposure to chlorides, acidic gases, or steam, where advanced corrosion resistance and heat performance are required. Uses • Protection of inner arcs of U-bend tubes in superheaters and reheaters exposed to flue gas turbulence • Installed in return bends of heat exchangers, condensers, and WHRBs where inner surfaces face scaling and erosion • Ideal for curved tube sections in petrochemical reactors, steam reformers, and coastal or offshore installations • Applied in high-temperature systems exposed to chloride-laden or acidic process gases • Used in chemical and fertilizer plants where welded tube bends are prone to localized corrosion Features • Superior corrosion resistance – Molybdenum content enhances resistance to pitting, crevice corrosion, and aggressive chemicals • Inner arc coverage – Designed specifically for areas affected by turbulence and localized heat attack • Excellent high-temperature performance – Maintains mechanical strength and oxidation resistance up to 870°C • Custom fitment – Precisely fabricated to match tube diameter and bend radius for secure installation • Versatile mounting – Installed using clamps, bands, or tack welding, without needing system disassembly • Long-term reliability – Reduces tube degradation, downtime, and maintenance in harsh service conditions Applications • power generation – Used in U-bend tubes of superheaters and economizers in chloride-containing flue gas environments • petrochemical industry – Shields tube bends in reformers and exchangers exposed to acidic gases and steam • waste heat recovery – Protects inner arcs of tube coils in WHRBs and HRSGs from scaling and corrosion • chemical processing – Ideal for tube protection in corrosive media with high moisture and heat • marine and coastal systems – Provides corrosion defense in return bends of heat exchangers exposed to salt-laden air Conclusion The SS 316 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance shielding solution for protecting the inner curvature of U-bend tubes exposed to heat and corrosive environments. With its molybdenum-enhanced resistance and precision engineering, this shield is ideal for applications requiring superior durability, thermal stability, and corrosion protection. For custom dimensions, technical guidance, or quotations, please contact Ladhani Metal Corporation.

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