DIN 2569 Carbon Steel Flanges PN 100 are precision-engineered welding neck flanges manufactured from high-strength carbon steel, designed to perform reliably in high-pressure and high-temperature industrial environments. Built to DIN 2569 standards, these flanges offer excellent mechanical strength, structural integrity, and thermal performance, making them ideal for use in industries such as oil and gas, power generation, petrochemical, construction, and general engineering. Ladhani Metal Corporation is a reputable manufacturer and exporter of carbon steel flanges, providing products that conform to stringent global standards. The welding neck design allows for permanent and high-integrity pipe connections, making these flanges particularly suitable for applications subject to pressure fluctuations, vibration, and thermal cycling. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems that require reliable sealing, robust mechanical strength, and thermal endurance in demanding industrial conditions. Flange Types: • Welding Neck Flanges Provide a tapered hub for stress distribution, ideal for high-pressure piping systems. • Raised Face (RF) Flanges Facilitates efficient gasket compression and sealing under elevated pressure and temperature. • Flat Face (FF) Flanges Used for connections with flat-faced components or non-metallic sealing materials. • Forged Welding Neck Flanges Offer enhanced strength, dimensional accuracy, and pressure resistance. • Custom-Machined Flanges Available in a wide range of sizes, pressure classes, and carbon steel grades to meet specific project needs. Carbon Steel Grades and Composition: 1. ASTM A105 (Forged Carbon Steel) Composition: • Carbon (C): 0.35% max • Manganese (Mn): 0.60–1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10–0.35% Applications: Commonly used in pressure systems, valves, and flanges for oil and gas and general-purpose industrial applications where temperature and pressure are moderate to high. 2. ASTM A350 LF2 (Low Temperature Carbon Steel) Composition: • Carbon (C): ≤ 0.30% • Manganese (Mn): 0.60–1.35% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.15–0.30% Applications: Ideal for low-temperature service, particularly in cryogenic or arctic environments in oil refineries, LNG plants, and chemical processing. 3. ASTM A516 Grade 70 (Pressure Vessel Quality Carbon Steel) Composition: • Carbon (C): ≤ 0.30% • Manganese (Mn): 0.85–1.20% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.035% Applications: Used in boilers, pressure vessels, and heat exchangers where toughness and resistance to high-pressure and high-temperature conditions are essential. Applications of DIN 2569 Carbon Steel Flanges: • Oil and Gas Pipelines: Used for transporting crude oil, natural gas, and petroleum products under pressure. • Power Plants: Installed in steam lines, turbines, and heat recovery systems due to their thermal and mechanical reliability. • Petrochemical and Refinery Units: Applied in high-pressure processing systems and reactors. • Construction and Infrastructure: Used in water supply systems, fire protection networks, and structural piping. • HVAC and Mechanical Engineering: Employed in heating, ventilation, and air conditioning networks. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • High mechanical strength and impact resistance • Excellent weldability and structural integrity • Designed for permanent, high-pressure pipe connections • Supplied with test certificates, quality assurance documents, and traceability • Can be surface-treated with anti-corrosion coatings, galvanizing, or black painting Conclusion: DIN 2569 Carbon Steel Flanges PN 100 from Ladhani Metal Corporation are engineered to meet the demands of high-pressure industrial systems with strength, reliability, and cost-efficiency. Suitable for a wide range of applications across various sectors, these flanges are available in customizable sizes and material grades. For detailed specifications, bulk inquiries, or technical assistance, contact Ladhani Metal Corporation today

DIN 2568 Carbon Steel Flanges PN 64 are robust threaded flanges manufactured from high-strength carbon steel, specifically designed to deliver reliable performance in high-pressure industrial systems. Produced in accordance with DIN 2568 specifications, these flanges offer excellent mechanical strength, thermal conductivity, and impact resistance, making them well-suited for demanding applications in oil and gas, petrochemicals, water treatment, mechanical construction, and power generation. Ladhani Metal Corporation is a trusted manufacturer and exporter of carbon steel flanges, offering products that comply with international quality standards and dimensional tolerances. The threaded design enables quick, weld-free installation and removal, making these flanges ideal for systems requiring ease of maintenance and rapid assembly. Pressure Rating: • PN 64 (64 bar / 928 psi): Engineered to withstand high-pressure environments and thermal variations in critical industrial applications. Flange Types: • Threaded (Screwed) Flanges Enable efficient installation without welding, ideal for systems requiring regular inspection or maintenance. • Raised Face (RF) Flanges Improve gasket sealing by concentrating pressure at the gasket area, ideal for high-pressure applications. • Flat Face (FF) Flanges Used in systems involving flat mating surfaces, particularly with brittle or non-metallic equipment. • Forged Threaded Flanges Provide excellent mechanical properties, dimensional accuracy, and durability under load. • Custom-Machined Flanges Available in various sizes, sealing surfaces, and material grades as per customer requirements. Available Carbon Steel Grades and Composition: 1. ASTM A105 (Forged Carbon Steel) Composition: • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% Applications: Widely used in valve, pipe, and fitting assemblies in oil and gas, power, and chemical systems due to its strength, toughness, and weldability. 2. ASTM A350 LF2 (Low-Temperature Carbon Steel) Composition: • Carbon (C): ≤ 0.30% • Manganese (Mn): 0.60 – 1.35% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.15 – 0.30% Applications: Ideal for cryogenic and low-temperature pressure systems such as pipelines, storage tanks, and vessel components operating in sub-zero climates. Applications of DIN 2568 Carbon Steel Flanges: • Oil and Gas Industry Utilized in upstream and downstream operations, including high-pressure pipelines, wellheads, and separators. • Power Plants Used in steam, cooling water, and high-pressure boiler systems. • Water and Wastewater Management Suitable for potable water lines, sewage treatment facilities, and utility piping systems. • Petrochemical and Refining Applied in process piping that handles non-aggressive or mildly corrosive fluids. • Mechanical and Structural Installations Common in HVAC systems, pressure vessels, and general mechanical piping networks. Key Features: • Manufactured as per DIN 2568 standard • Rated for PN 64 high-pressure applications • Excellent strength, impact resistance, and thermal conductivity • Threaded connection ensures quick and easy, weld-free assembly • Cost-effective and durable solution for industrial infrastructure • Supplied with test certificates, inspection reports, and full traceability • Compatible with galvanizing, coating, or welding processes as required Conclusion: DIN 2568 Carbon Steel Flanges PN 64 from Ladhani Metal Corporation are engineered for high performance in critical industrial environments. Offering high pressure resistance, mechanical durability, and easy installation, these flanges are an optimal solution for a wide range of piping systems. For custom sizes, material options, or technical consultation, contact Ladhani Metal Corporation today.

DIN 2567 Carbon Steel flanges PN 25 and PN 40 are robust threaded flanges manufactured from high-strength carbon steel, engineered to perform reliably in moderate to high-pressure applications. Built to DIN 2567 standards, these flanges offer excellent mechanical strength, durability, and thermal conductivity, making them suitable for general-purpose industrial systems such as oil and gas, water pipelines, power plants, and mechanical construction. Ladhani Metal Corporation is a trusted manufacturer and exporter of carbon steel flanges, delivering components that meet stringent international standards. The threaded design ensures quick, weld-free assembly, making these flanges ideal for systems requiring ease of installation and periodic disassembly. Pressure Ratings: • PN 25 (25 bar / 362 psi): Designed for industrial systems requiring strong mechanical performance and resistance to moderate pressure and temperature variations. • PN 40 (40 bar / 580 psi): Suitable for high-pressure piping systems and fluid-handling applications in power, oil & gas, and manufacturing sectors. Flange Types: • Threaded (Screwed) Flanges Allows easy installation and removal, especially in systems requiring regular maintenance. • Raised Face (RF) Flanges Enhances sealing performance under elevated pressure and temperature conditions. • Flat Face (FF) Flanges Used in systems with flat mating surfaces, especially when brittle or non-metallic components are involved. • Forged Threaded Flanges Provide superior strength, resistance to impact, and tight dimensional tolerances. • Custom-Machined Flanges Available in various sizes, pressure classes, and carbon steel grades as per customer specifications. Available Carbon Steel Grades and Composition: 1. ASTM A105 (Forged Carbon Steel) o Composition: • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% o Applications: Widely used in oil and gas piping, power generation, valves, and fittings due to its high strength and ease of fabrication. 2. ASTM A350 LF2 (Low-Temperature Carbon Steel) o Composition: • Carbon (C): ≤ 0.30% • Manganese (Mn): 0.60 – 1.35% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.15 – 0.30% o Applications: Ideal for low-temperature service in pressure vessels and pipelines, especially in cryogenic environments and cold climates. Applications of DIN 2567 Carbon Steel Flanges: • Oil & Gas Industry: Used in upstream and downstream operations, including pipelines, pressure vessels, and refineries. • Power Plants: Installed in high-pressure steam lines, water supply networks, and heat exchangers. • Water and Wastewater Systems: Suitable for potable water lines, sewage treatment, and distribution systems. • Chemical and Petrochemical Plants: Used in process piping systems carrying non-aggressive or mildly corrosive fluids. • Mechanical and HVAC Systems: Common in industrial construction for heating, ventilation, and air conditioning systems. Key Features: • Conforms to DIN 2567 standard • Available in PN 25 and PN 40 pressure ratings • High tensile strength and impact resistance • Cost-effective solution for industrial and utility systems • Threaded design enables non-welded, easy assembly and maintenance • Suitable for welding, galvanizing, or surface coating • Supplied with test certificates, quality documentation, and full traceability Conclusion: DIN 2567 Carbon Steel flanges PN 25 and PN 40 from Ladhani Metal Corporation are engineered for strength, affordability, and versatile performance. Ideal for use in industrial piping, mechanical assemblies, and infrastructure projects, these flanges deliver long-lasting service and simple installation. For custom dimensions, material grades, or technical inquiries, contact Ladhani Metal Corporation today.

DIN 2566 carbon steel flanges PN 16 are durable and cost-effective threaded flanges designed for medium-pressure piping systems. Manufactured according to DIN 2566 standards, these flanges offer reliable, weld-free connections suitable for a wide range of industrial applications. Their threaded design ensures easy installation and removal, especially in setups requiring frequent maintenance or modifications. Ladhani Metal Corporation is a leading manufacturer and exporter of carbon steel flanges, delivering precision-engineered components with high mechanical strength, toughness, and machinability. DIN 2566 carbon steel flanges are widely used across industries such as oil & gas, power generation, construction, and water treatment. Flange Types: • Threaded (Screwed) Flanges: Enable fast, non-welded assembly—ideal for maintenance-driven or temporary systems. • Raised Face (RF) Flanges: Improve gasket sealing by focusing pressure on a smaller contact area. • Flat Face (FF) Flanges: Commonly used with cast iron or non-metallic equipment in low-to-medium pressure systems. • Forged Threaded Flanges: Provide enhanced strength, impact resistance, and dimensional accuracy. • Custom-Machined Flanges: Made to customer specifications including pressure class, size, or material variant. Available Carbon Steel Grades and Composition: 1. ASTM A105 (Forged Carbon Steel) • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% Applications: Used in ambient and high-temperature pressure systems, including pipelines, valves, and pressure vessels. 2. ASTM A350 LF2 (Low-Temperature Carbon Steel) • Designed for increased impact resistance at low temperatures. • Offers good weldability and strength retention in cryogenic or sub-zero conditions. Applications: Ideal for cold weather installations such as gas processing, refrigeration lines, and cryogenic piping systems. Applications of DIN 2566 Carbon Steel Flanges: • Oil & Gas Industry: Used in pipelines, compressor units, and flow control systems • Petrochemical Plants: Handles hydrocarbons and other industrial fluids • Power Plants: Suitable for steam, gas, and cooling water pipelines • Water & Wastewater Treatment: Cost-effective for fluid handling and filtration lines • Structural & Mechanical Systems: Common in HVAC, infrastructure, and general engineering Key Features: • Manufactured to DIN 2566 standard with PN 16 pressure rating • High tensile strength, ductility, and resistance to wear • Economical and versatile for general-purpose applications • Threaded design for quick, weld-free installation • Compatible with coatings and protective treatments • Supplied with test certificates, inspection reports, and full material traceability Conclusion: DIN 2566 carbon steel flanges PN 16 from Ladhani Metal Corporation are a dependable and budget-friendly solution for medium-pressure piping systems. Known for their mechanical strength, reliability, and ease of installation, these flanges are engineered to perform in a wide variety of industrial environments. For detailed specifications, customization, or large-volume orders, contact Ladhani Metal Corporation today.

The DIN 2558 Super Duplex Flange PN 6 is a high-performance piping component engineered for the most demanding industrial applications. Designed in accordance with DIN (Deutsches Institut für Normung) specifications, these flanges are manufactured from premium-grade super duplex stainless steel, offering outstanding mechanical strength and superior corrosion resistance, particularly in aggressive environments. Supplied by Ladhani Metal Corporation, these flanges are trusted by industries that require durability, safety, and long-lasting performance. Super duplex flanges are widely used in offshore oil and gas, petrochemical, chemical processing, desalination, and marine applications where resistance to stress corrosion cracking, pitting, and erosion is essential. The PN 6 pressure rating (6 bar or approximately 87 psi) makes them suitable for medium-pressure systems requiring robust and corrosion-resistant connections. Types: Weld Neck Flange – Offers a strong welded connection ideal for high-pressure and high-temperature systems. Slip-On Flange – Easy to install and weld, suitable for lower-stress applications. Blind Flange – Used to seal off the end of a pipeline, ensuring zero leakage. Threaded Flange – Provides a screw-type connection where welding isn’t preferred. Socket Weld Flange – Ideal for small-diameter, high-pressure applications requiring a smooth bore and secure weld. Grade & Chemical Composition: Super Duplex 2507 (UNS S32750): Chromium (Cr): 24.0 – 26.0% Nickel (Ni): 6.0 – 8.0% Molybdenum (Mo): 3.0 – 5.0% Nitrogen (N): 0.24 – 0.32% Manganese (Mn): ≤ 1.2% Silicon (Si): ≤ 0.8% Carbon (C): ≤ 0.03% Iron (Fe): Balance Key Properties: Exceptional resistance to chloride-induced stress corrosion cracking, pitting, and crevice corrosion High tensile and yield strength—almost double that of conventional austenitic stainless steels Outstanding performance in seawater and chemically aggressive environments PN 6 Rating: The PN 6 pressure rating corresponds to 6 bar (approximately 87 psi), making this flange ideal for medium-pressure pipelines where superior strength and corrosion resistance are required for safe and long-lasting operation. Features: Corrosion Resistance: Excellent resistance to both uniform and localized corrosion, even in chloride-rich environments such as seawater. High Mechanical Strength: Delivers outstanding load-bearing capacity, enabling the use of thinner wall sections for lighter system design. Long Service Life: Built for durability in extreme conditions, reducing maintenance and replacement costs over time. Stress Corrosion Resistance: Provides safety in high-stress, high-temperature, and aggressive chemical conditions. Industry Versatility: Widely used in offshore platforms, chemical plants, desalination units, marine vessels, and high-performance piping systems. Cost Efficiency: High strength and corrosion resistance allow for optimized system design with reduced material usage. Ladhani Metal Corporation ensures that each DIN 2558 Super Duplex Flange is manufactured using advanced technology and strict quality control processes. These flanges deliver the strength, reliability, and corrosion resistance required in the most challenging industrial applications—offering a dependable, long-term solution for critical infrastructure. #din2558 #din2558flanges #din2558superduplexflanges #flanges

DIN 2545 carbon steel flanges supplied by Ladhani Metal Corporation are designed for use in a variety of industrial applications requiring strength, durability, and resistance to corrosion under moderate temperatures and pressures. These flanges are made from high-quality carbon steel, offering excellent mechanical properties and weldability, making them suitable for both low- and high-pressure systems. With a pressure rating of PN 40, these flanges are built to withstand pressures up to 40 bar, ensuring secure and leak-free connections in demanding applications across different industries, including chemical processing, power generation, and construction. Types of DIN 2545 Carbon Steel Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface and are primarily used in low-pressure applications where uniform distribution of sealing force is required. Raised Face Flanges (RF) – These flanges feature a raised surface around the bolt holes, providing enhanced sealing pressure, making them ideal for high-pressure applications. Ring-Type Joint (RTJ) Flanges – These flanges are designed with a groove to accommodate a metal sealing ring, providing a more secure seal for high-pressure systems or environments involving high temperatures. Grades and Chemical Composition: Carbon Steel A105 Chemical Composition: C: 0.35%, Mn: 0.60-0.90%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A105 is the most commonly used grade of carbon steel for flanges, offering good strength and impact resistance. It is suitable for low to medium-pressure applications and is widely used in the manufacturing of flanges for piping systems, valves, and fittings. This grade is known for its versatility and ease of welding. Carbon Steel A350 LF2 Chemical Composition: C: 0.30%, Mn: 1.00-1.50%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A350 LF2 is a low-temperature carbon steel grade designed for use in cryogenic and low-temperature applications. It offers good toughness and is resistant to brittle fracture in environments where temperatures are lower than standard carbon steel materials can withstand. A350 LF2 is commonly used in the oil, gas, and power generation industries. PN 40 Pressure Rating: The "PN" rating defines the flange's pressure capacity. PN 40 indicates that the flange is capable of handling pressures up to 40 bar, making it suitable for high-pressure systems in various industrial applications that require secure and durable connections. Applications: 1. Oil and Gas Industry: Pipelines and Transport Systems: Carbon steel flanges are commonly used in oil and gas pipelines to connect sections of pipe, valves, and other components. They provide a reliable seal and are capable of handling high pressures and extreme temperatures. Refineries and Petrochemical Plants: Carbon steel flanges are used in refining processes and in the transportation of crude oil and natural gas. They withstand the mechanical stresses and corrosion from various chemicals. Offshore Platforms: These flanges are used in offshore oil platforms where they handle high-pressure conditions in subsea pipelines and other critical infrastructure. 2. Chemical and Petrochemical Industry: Chemical Processing Equipment: Carbon steel flanges are used in reactors, heat exchangers, and distillation columns where the materials are exposed to high-pressure chemicals. They are preferred in systems that handle neutral or moderately corrosive chemicals. Pipelines for Chemical Transport: Used in chemical plants to transport fluids that are not highly corrosive, carbon steel flanges are durable and reliable in these settings. 3. Power Generation: Steam and Gas Turbines: Carbon steel flanges are widely used in power plants, especially in steam and gas turbines, where high pressure and temperatures are present. Cooling Systems: These flanges are found in cooling water systems, heat exchangers, and other systems where water or air is circulated to cool equipment. 4. Water Treatment Plants: Water Distribution Systems: Carbon steel flanges are commonly used to connect pipes in water distribution systems, especially in municipal water treatment and sewage treatment plants. Desalination Plants: These flanges are also employed in desalination plants, where seawater is converted into fresh water, due to their strength and ability to handle high-pressure environment. Conclusion: Ladhani Metal Corporation ensures the production of these carbon steel flanges meets the highest standards of quality and precision, ensuring long-term durability and reliable performance in even the most demanding applications. Each flange is manufactured according to strict specifications and undergoes thorough testing to guarantee safe and reliable operation in high-pressure environments. #din2545 #din2545flanges #din2545carbonsteelflanges #flanges #flangessupplier

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are robust, precision-fabricated protective sleeves designed to guard the outer surfaces of tubes in boilers, heat exchangers, incinerators, and high-temperature processing equipment. Engineered to extend the service life of tubes exposed to corrosive gases, abrasive particulates, and elevated temperatures, these shields provide a reliable barrier against mechanical and chemical degradation. The half-round design facilitates easy installation while ensuring a secure, form-fitting layer of defense. 1Cr13 Half Round Tube Shield The 1Cr13 Half Round Tube Shield is a semi-cylindrical component manufactured from martensitic stainless steel containing approximately 13% chromium. Classified under the 1Cr13 grade, this alloy delivers good corrosion resistance, excellent wear performance, and moderate strength at elevated temperatures. It is especially suited for thermal environments that are not extremely oxidizing or carburizing but where erosion and mechanical wear are a concern. With a higher hardness potential through heat treatment and moderate thermal resistance, 1Cr13 shields are ideal for applications involving flue gas exposure, soot-laden atmospheres, and temperature cycling. The shield’s half-round configuration is precision-engineered for optimal tube coverage and long-term durability. It offers a balance of strength, corrosion resistance, and cost-effectiveness, making it suitable for a wide range of industrial processes. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Silicon (Si): ≤ 1.00% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields tube surfaces from flue gas erosion, ash particle abrasion, and soot buildup in economizers and waterwalls. • Heat Exchanger Tubes – Provides an extra layer of wear resistance in zones prone to mechanical stress and fluid turbulence. • Incinerator and Waste Heat Units – Guards tubes exposed to fluctuating temperatures, slag, and particulate deposits. • Cement Plant Piping – Protects tubing and ducts in kiln exhaust systems from abrasive dust and high flow velocity. • Air Preheaters and Recuperators – Enhances the durability of components subjected to temperature variations and corrosive gases. Features • Moderate Oxidation Resistance – Chromium content enables good performance in mildly oxidizing environments and intermittent exposure to high temperatures. • Wear and Abrasion Resistance – Martensitic structure offers high surface hardness and resistance to mechanical wear. • Heat Treatable – Can be hardened to increase durability and resistance to deformation. • Cost-Effective – Provides a lower-cost alternative to austenitic and superalloy shields for moderate service conditions. • High Dimensional Accuracy – Manufactured with tight tolerances to ensure secure fitment and uniform tube coverage. • Convenient Installation – Half-round shape enables quick mounting through welding or clamping techniques. • Versatile Finishing Options – Supplied with pickled or mechanically polished surfaces to improve corrosion resistance and adhesion. Applications • Power Generation – Used in economizer, preheater, and convection sections of boilers to prevent erosion and fouling. • Chemical and Fertilizer Plants – Protects exposed tube surfaces in systems with moderate chemical exposure. • Metallurgical Furnaces – Shields mechanical and flue components exposed to particulate movement and temperature cycling. • Pulp and Paper Industry – Used in recovery boilers and heat exchangers where corrosion resistance and mechanical strength are both required. • Petrochemical Plants – Applied in lower-temperature zones where scaling and erosion are primary concerns. Conclusion The 1Cr13 Half Round Tube Shield by Ladhani Metal Corporation provides an optimal solution for industrial tube protection in moderate temperature and corrosion environments. Its martensitic stainless steel composition ensures excellent wear resistance, good oxidation stability, and structural strength at a competitive cost. Designed for easy installation and reliable performance, these shields are ideal for various applications in power, process, and heat recovery systems. Custom-built to meet specific dimensions, material thicknesses, and finishing preferences, 1Cr13 tube shields offer dependable service life extension for critical heat transfer equipment. For technical specifications, pricing, or customization inquiries, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are expertly engineered components designed to extend the life of boiler and heat exchanger tubes by protecting them against high-temperature oxidation, flue gas erosion, and mechanical damage. These shields are essential in power generation, petrochemical, and process industries where tube integrity is critical for system reliability and operational safety. 1Cr18Ni9Ti Half Round Tube Shield The 1Cr18Ni9Ti Half Round Tube Shield is a semi-cylindrical protective cover manufactured from titanium-stabilized stainless steel grade 1Cr18Ni9Ti. This material is equivalent to AISI 321 and is known for its excellent resistance to intergranular corrosion, especially after welding or prolonged high-temperature exposure. The addition of titanium in the alloy stabilizes the microstructure and prevents chromium carbide precipitation, making it ideal for thermal systems operating between 400°C and 900°C. The shield’s half-round design allows for quick and secure installation over existing tubes, providing durable protection in aggressive industrial environments. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Uses • Boiler Tube Protection – Guards tubes from high-temperature scaling and corrosion in superheater and reheater sections exposed to combustion gases. • Heat Exchanger Tubing – Reduces risk of thermal fatigue and corrosion in steam or process exchangers operating in elevated temperature zones. • Furnace Tube Shielding – Ideal for protecting radiant and convection zone tubes from oxidation and mechanical wear in refinery and chemical furnaces. • Petrochemical Piping – Prevents tube degradation in reformers, heaters, and gas coolers exposed to carburizing and oxidizing atmospheres. • Power Plant Steam Systems – Shields tubing in HRSGs and utility boilers operating under high-temperature and fluctuating load conditions. Features • Excellent Intergranular Corrosion Resistance – Titanium addition prevents carbide precipitation, making the shield ideal for welded and heat-cycled environments. • High-Temperature Stability – Performs effectively up to 850°C with consistent mechanical strength and oxidation resistance. • Austenitic Structure – Offers good ductility, toughness, and resistance to thermal shock and creep deformation. • Half-Round Precision Fit – Custom-formed to match tube diameters, ensuring tight coverage and easy field installation with clamps or welds. • Corrosion Protection – Withstands acidic flue gases, steam condensates, and other corrosive industrial byproducts. • Finishing Options – Supplied in bright annealed, pickled, or passivated finishes to suit operational and aesthetic needs. • Custom Dimensions – Available in various wall thicknesses, lengths, and diameters to suit different system designs and operating conditions. Applications • Thermal and Nuclear Power Plants – Protects boiler and superheater tubes from high-temperature stress and oxidation in base-load and cyclic operations. • Oil Refineries – Applied in fired heaters and reformers where tube protection from scale and corrosion is essential for system longevity. • Chemical Process Plants – Guards steam and fluid tubes in reactors and exchangers handling acidic or oxidizing media at high heat. • Fertilizer Industry – Shields ammonia converter and steam reforming tubes subjected to repeated thermal cycling. • Waste-to-Energy and Biomass Plants – Prevents erosion and degradation of tubes in flue gas zones with corrosive combustion byproducts. • Heat Recovery Steam Generators – Used in combined-cycle plants to extend the life of high-temperature steam tubing systems. Conclusion The 1Cr18Ni9Ti Half Round Tube Shield by Ladhani Metal Corporation is a superior-grade solution for tube protection in high-temperature, high-pressure, and corrosive industrial environments. Its titanium-stabilized austenitic structure offers outstanding resistance to intergranular corrosion, making it especially effective in welded applications and thermal systems exposed to fluctuating service conditions. Engineered for durability and precision, these shields help reduce maintenance costs, prevent tube failures, and ensure continuous, efficient system performance. With customizable sizes, expert fabrication, and reliable material traceability, Ladhani Metal Corporation is a trusted partner for advanced tube shielding solutions. For technical consultation, application support, or quotation requests, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components designed to protect the outer surfaces of boiler tubes, heat exchangers, and industrial piping systems from erosion, scale formation, and thermal fatigue. These shields play a crucial role in minimizing tube failure and improving overall equipment reliability in high-temperature and particulate-laden environments. SS 430 Half Round Tube Shield The SS 430 Half Round Tube Shield is a semi-cylindrical cladding made from ferritic stainless steel grade 430. With good corrosion resistance, excellent oxidation resistance, and superior thermal conductivity, SS 430 is well suited for non-pressurized or moderately corrosive environments. It is particularly effective in flue gas paths and air preheaters where thermal stress and ash erosion can degrade exposed tubes. The half-round geometry ensures easy, secure installation and a consistent protective barrier around the tube's surface, enhancing durability without interfering with system function. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Surface Protection – Shields tubes in low to moderate temperature zones from flue gas corrosion, ash abrasion, and thermal scaling. • Air Preheater Tubing – Guards against dust erosion in regenerative air preheaters and gas-to-air heat transfer zones. • Economizer Tube Protection – Used in downstream sections of boilers where lower temperatures allow for effective use of ferritic steels. • Steam Line Shields – Protects low-pressure steam tubing and condensate lines in systems not requiring austenitic stainless steel grades. • Heat Exchanger Outer Shells – Provides an extra layer of protection in air-cooled or shell-side applications exposed to mechanical wear. Features • Good Oxidation Resistance – Performs reliably in oxidizing conditions up to 815°C, ideal for flue gas exposure and dry ash environments. • Ferritic Structure – Offers better thermal conductivity and resistance to thermal expansion than austenitic grades, reducing distortion risk. • Corrosion Resistance – Resists corrosion from atmospheric moisture, flue gas condensates, and other mildly aggressive compounds. • Cost-Effective – Offers an economical alternative to higher alloy stainless steels in appropriate thermal zones. • Precision Fit – Half-round design enables quick installation and conforms closely to tube diameters for optimal protection. • Surface Finish Options – Supplied in bright annealed, pickled, or passivated finishes based on operational requirements. • Custom Fabrication – Available in a range of wall thicknesses, diameters, and lengths to meet plant-specific installation demands. Applications • Thermal Power Stations – Shields economizer and air preheater tubes from dust-laden exhaust gas erosion and moderate thermal stress. • Cement and Lime Kilns – Used to protect heat recovery and cooler tubes from dry ash abrasion in hot air ducts. • Food Processing Boilers – Applied in steam systems requiring corrosion resistance and thermal control under hygienic conditions. • HVAC and Utility Boilers – Installed in auxiliary boilers where conditions do not require high-alloy materials but demand durability. • Pulp and Paper Mills – Protects lower furnace zone tubes and stack-side economizers from condensate corrosion and soot accumulation. • Sugar and Distillery Plants – Guards process steam and heat recovery tubes from ash and scale in biomass and bagasse-fired units. Conclusion The SS 430 Half Round Tube Shield by Ladhani Metal Corporation is a durable, cost-efficient solution for protecting tubing systems in environments where moderate corrosion resistance, good oxidation behavior, and thermal stability are essential. It is best suited for dry, low to mid-temperature gas flow areas where the mechanical and thermal loads are not extreme. The ferritic stainless steel structure provides a favorable balance of performance and economy, particularly in large-scale power and process plants. With precision manufacturing, tailored dimensions, and reliable service, Ladhani Metal Corporation delivers proven tube protection technology trusted across multiple industries. For custom orders, sizing assistance, or to request a technical quote, please contact Ladhani Metal Corporation.