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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 316L U Type Half Round Tube Shield The SS 316L U Type Half Round Tube Shield is specifically designed to offer enhanced protection to U-bend sections in heat exchangers, superheaters, and steam reformers. Fabricated from SS 316L, a low-carbon austenitic stainless steel alloyed with molybdenum, it delivers superior resistance to pitting, crevice corrosion, and intergranular attack in chloride-rich and high-temperature environments. The U-type design allows for seamless coverage of both the inner and outer arcs of tube bends, where thermal and mechanical stresses are most concentrated. • Outer U Type Half Round Tube Shield – Protects the outer bend of the tube against high-velocity gas impact, slag accumulation, and surface oxidation. • Inner U Type Half Round Tube Shield – Shields the inner curve from localized erosion, turbulence-related wear, and thermal fatigue cracking. Ladhani Metal Corporation manufactures and supplies SS 316L U Type Half Round Tube Shields for industries operating in corrosive, welded, or high-heat service conditions where enhanced durability and metallurgical stability are critical. Chemical Composition of SS 316L – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Specifically suited for high-chloride, welded, and high-temperature systems where corrosion resistance and thermal stability are essential. Uses • Protection of U-bend tube sections in superheaters and reheaters in thermal power plants • Coverage for return bends in chemical heat exchangers and ammonia reformers • Shielding curved tube segments in WHRBs and HRSGs exposed to thermal cycling • Corrosion and wear protection in condensers and evaporators operating with chlorides or acidic gases • Ideal for coastal, offshore, and marine installations involving saline or humid environments Features • Corrosion-resistant low carbon grade – SS 316L’s reduced carbon content ensures resistance to sensitization and intergranular corrosion after welding. • High-performance under heat – Maintains structural integrity and corrosion resistance in elevated temperature applications. • Dual-bend protection – Available in inner and outer U-type configurations to safeguard the entire arc of the U-bend. • Custom-formed profiles – Engineered to precisely fit tube diameter and bend radius for secure and stable installation. • Quick installation – Designed for easy mounting via tack welds, banding, or clamping without requiring tube disassembly. • Tailored dimensions – Manufactured in a range of thicknesses, lengths, and profiles to meet exact project needs. Applications • thermal power plants – Installed on U-bend tubes in superheaters and reheaters to mitigate scale formation and corrosion due to flue gases. Enhances heat exchanger reliability and life span. • petrochemical refineries – Used in steam reformers and exchangers handling chlorides, acids, and hydrocarbons. Ensures long-term corrosion resistance in aggressive environments. • waste heat recovery units – Protects U-shaped tubes from erosion and cracking caused by fluctuating gas velocities and slag deposits. • fertilizer and chemical plants – Shields critical tube bends from acidic or chloride-containing media in reformers and process heaters. • marine and coastal systems – Provides anti-corrosion protection in salt-laden and humid atmospheres for extended tube life. Conclusion The SS 316L U Type Half Round Tube Shield by Ladhani Metal Corporation is a robust and corrosion-resistant solution for protecting U-bend tube sections in heat-intensive and chemically aggressive systems. With its low carbon content and molybdenum enhancement, it ensures excellent resistance to pitting, scaling, and intergranular corrosion. Available in inner and outer U-bend configurations and tailored to match system specifications, these shields offer reliable, long-lasting tube protection in power, chemical, marine, and industrial sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed components used to protect boiler and heat exchanger tubes from erosion, wear, and high-temperature damage. Manufactured with precision and expertise, these shields enhance tube life, reduce maintenance requirements, and support efficient operation in high-performance industrial systems. The half-round design enables quick installation and provides effective coverage for vulnerable tube surfaces. SS 304 U Type Half Round Tube Shield The SS 304 U Type Half Round Tube Shield is a specially fabricated, semi-circular tube protection device designed to fit around both the curved (U-bend) and straight sections of heat exchanger and boiler tubes. Constructed from premium-grade stainless steel 304, it offers exceptional resistance to corrosion, oxidation, and mechanical wear. Its U-shaped configuration ensures continuous protection along the bend radius, where erosion, thermal stress, and ash impingement are most intense. This shield is available in both inner and outer configurations to ensure full tube coverage. • Outer U Type Half Round Tube Shield – Shields the external curve of U-bend tubes from flame impingement, heat radiation, and gas flow abrasion. • Inner U Type Half Round Tube Shield – Protects the internal arc of the U-bend from turbulence, corrosion, and localized thermal impact. Ladhani Metal Corporation is a leading manufacturer and exporter of SS 304 U Type Half Round Tube Shields, offering high-quality and custom-engineered solutions to meet the demanding requirements of global industries. Chemical Composition of SS 304 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Ideal for use in thermal power systems, steam generation units, and petrochemical processing where tube bends are subject to extreme heat, corrosion, or flow-related erosion. Uses • Protection of U-bend sections in superheaters, reheaters, and economizers • Shielding of return bends in heat exchangers exposed to flue gas or high-velocity media • Enhancement of tube durability in HRSG systems and boilers • Erosion prevention in waste heat recovery boilers and furnace zones • Corrosion mitigation in chemical process plant U-tube bundles Features • Material: Manufactured from high-grade SS 304 for superior heat and corrosion resistance • Configuration: Inner and outer U-type shields available for full bend coverage • Design: Formed precisely to match U-bend tube radius for secure, vibration-free fitment • Finish: Bright annealed, pickled, or passivated finishes available (custom finishes on request) • Durability: High mechanical strength and long service life under thermal cycling • Customization: Available in various lengths, thicknesses, and diameters as per project requirements • Easy Installation: Designed for clamping, welding, or banding with minimal tube interference Applications • Thermal power stations and utility boilers • Waste-to-energy systems and HRSGs • Petrochemical refineries and furnace systems • Chemical processing and ammonia plants • Steam-based heat recovery units • Pulp and paper mills with superheater tube networks Conclusion The SS 304 U Type Half Round Tube Shield by Ladhani Metal Corporation offers a reliable and efficient solution for protecting U-bend tube sections in demanding high-temperature and corrosive environments. As a trusted manufacturer and exporter, Ladhani Metal Corporation delivers products that combine durability, precision, and performance. Designed for longevity and ease of installation, these shields help extend tube life and reduce unplanned maintenance. Custom-built to your specifications, our tube shields are a dependable solution for critical tube protection. For technical specifications, customized sizes, or quotation requests, please contact Ladhani Metal Corporation.

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation manufactures high-strength SS 420 Outer Half Round 90 Degree Bend Tube Shields engineered to protect the outer arc of 90-degree bends and U-bend tubes in boilers, superheaters, reheaters, and heat exchangers. Made from martensitic stainless steel grade SS 420, these shields provide excellent resistance to wear, scaling, and moderate corrosion. With high hardness and superior mechanical durability, SS 420 shields are ideal for protecting high-stress bend sections exposed to fly ash erosion, abrasive particulate flow, and elevated temperatures. The semi-cylindrical design is precisely formed to match the outer curvature of tube bends, delivering a close, secure fit that enhances thermal protection and structural integrity. These shields are widely used in industries requiring impact resistance and long-term durability in high-temperature service environments. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 420 Outer Half Round 90 Degree Bend Tube Shields, offering custom-made options suited to specific plant and coil requirements. SS 420 Grade Chemical Composition – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for use in high-temperature, erosion-prone boiler environments, waste heat recovery units, and thermal process systems requiring high hardness and strength. Uses • Protection of outer U-bends and 90-degree curves in boilers and HRSGs • Applied in waste heat sections of reformers and exhaust ducts • Shields curved tube surfaces from mechanical impact and fly ash erosion • Ideal for process units where scale and soot buildup are prevalent Features • High hardness – Provides excellent wear and erosion resistance • Thermal endurance – Performs reliably under elevated temperatures • Corrosion resistance – Withstands flue gas and mildly aggressive media • Precision-engineered – Conforms to tube geometry for optimal fit • Flexible mounting – Clamp-on, weld-on, or banding as per application • Custom sizes – Offered in multiple lengths, bend radii, and thicknesses Applications • Thermal power plants – Shields high-wear tube bends in superheater and reheater sections • Waste heat boilers – Protects curved sections in ash-rich environments • Cement and pulp industries – Resists scale and gas flow damage • Petrochemical plants – Used in high-temperature convection and process coils Conclusion The SS 420 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation offers high-performance protection for curved tubes in demanding thermal and abrasive environments. With superior hardness, precise form, and corrosion resistance, it ensures longer service life and reduced maintenance in high-wear zones. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation.

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation delivers high-performance SS 316L Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer curvature of 90-degree bends and U-bend tubes in boilers, heat exchangers, HRSGs, and steam systems. Fabricated from low-carbon austenitic stainless steel grade SS 316L, these shields provide superior resistance to corrosion, particularly in chloride-rich and acidic environments, while minimizing the risk of sensitization during welding or high-temperature service. The semi-cylindrical geometry ensures a precise fit over the outer arc of curved tubes, creating a durable shield against erosion, thermal shock, and corrosive flue gases. SS 316L shields are particularly effective in coastal, marine, and chemical plant applications where high corrosion resistance and mechanical integrity are essential. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 316L Outer Half Round 90 Degree Bend Tube Shields, offering tailored shielding solutions to match your plant's design and performance specifications. SS 316L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Designed for use in corrosive, high-temperature environments including power plants, refineries, WHRBs, and coastal industrial boilers. Uses • Shields 90-degree return bends in superheaters, reheaters, and marine boilers • Protection of U-bend tubes in HRSGs and flue gas ducting systems • Applied in chemical processing units exposed to chloride vapors or acidic media • Guards against ash abrasion, scaling, and soot-blower erosion Features • Enhanced corrosion resistance – Molybdenum addition improves performance in chloride and acidic environments • Low carbon content – Reduces risk of intergranular corrosion during welding • High thermal endurance – Withstands fluctuating heat loads in boiler systems • Precision fit – Custom-bent to exact tube radius for secure, gap-free installation • Flexible installation – Clamp-on, weld-on, or banded options available • Available in custom lengths, thicknesses, and bend geometries Applications • Thermal and captive power plants – Protects critical tube curves in flue gas zones • Desalination and offshore facilities – Ideal for salt-laden and humid environments • Refineries and chemical industries – Ensures durability in corrosive atmospheres • WHRBs and HRSGs – Maintains performance in cyclic temperature operations Conclusion The SS 316L Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation is an advanced protection solution for curved tubes exposed to corrosive and high-temperature conditions. With its low-carbon formulation, excellent chloride resistance, and custom fitment, this shield enhances boiler reliability, minimizes downtime, and extends tube service life. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation.

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90 Degree Bend Tube Shield

The Outer Half Round 90 Degree Bend Tube Shield is fabricated to precisely match the outer arc of 90° tube bends. Its semi-cylindrical form conforms tightly to the external curve, forming a protective barrier that resists abrasive flow and corrosive attack. These shields are typically used in superheaters, reheaters, waste heat recovery boilers (WHRBs), and HRSGs where return bends are most vulnerable. The shields are manufactured from corrosion-resistant stainless steels and heat-resistant alloys, selected based on temperature ratings and media conditions. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Outer Half Round 90 Degree Bend Tube Shields, offering standard and custom-engineered designs for a wide variety of boiler and heat recovery applications. Available Material Grades • Stainless Steels: SS 304, 304L, 310, 310S, 316, 316L, 410, 420, 430 • Heat-Resistant Alloys: 1Cr13, 1Cr18Ni9Ti, Cr25Ni20, 1Cr25Ni20Si2, Cr23Ni13, 1Cr20Ni14Si2, Inconel 600, and more Typical Chemical Composition (example – SS 316) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Used in curved tube regions where the external surface is subjected to thermal wear, ash abrasion, and corrosive gases. Uses • Protection of 90-degree U-bends in boiler and superheater tube banks • Return bend shielding in heat exchangers and WHRBs • Safeguarding curved tubes in process heaters, HRSGs, and refinery systems • Applied in thermal, petrochemical, and chemical plant steam systems • Suitable for power generation and heavy industrial boilers Features • Form-fitting design – Precisely matches outer curvature of U-bends for tight, secure installation • Heat and corrosion resistance – Manufactured from materials designed to withstand extreme thermal and chemical environments • Durable protection – Shields critical bend zones from fly ash erosion, soot-blowing wear, and gas impingement • Reduced maintenance – Prolongs tube life and minimizes unplanned outages due to bend failure • Custom-engineered – Fabricated based on user drawings, coil geometry, and tube specifications • Flexible installation – Can be clamped, welded, or banded with minimal disassembly Applications • steam power boilers – Protects outer bend regions from accelerated erosion and high-velocity flue gases • oil and gas refineries – Used in convection section return bends to enhance tube longevity • WHRB and HRSG installations – Shields bend areas exposed to intense ash loading • fertilizer and chemical processing – Ideal for curved coils in high-temperature, corrosive environments • industrial heaters – Ensures safety and long-term performance of curved tube bundles Conclusion The Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – delivers critical protection to return bends in thermal process systems. Designed for curved tube geometry, these shields reduce erosion risk, extend tube service life, and support the reliability of high-performance boilers, reformers, and heat recovery units. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponent

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 430 Half Round Straight Tube Shields to provide cost-effective protection for straight boiler and heat exchanger tubes in mildly corrosive and oxidizing environments. SS 430 is a ferritic stainless steel known for its good resistance to oxidation, thermal fatigue, and moderate corrosion in non-aggressive media. These shields are ideal for shielding tubes exposed to dry flue gases, ash, and scale buildup. SS 430 Half Round Straight Tube Shield The SS 430 Half Round Straight Tube Shield is designed to fit snugly over the exterior surface of straight tubes, forming a physical barrier that resists thermal cycling, soot-blowing erosion, and mechanical wear. With its high chromium content, SS 430 provides enhanced resistance to scaling at elevated temperatures. It is commonly used in power plants, economizers, WHRBs, and industrial boilers where consistent performance and affordability are important. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 430 Half Round Straight Tube Shields, offering practical shielding solutions to extend the life of tubes in thermal and process equipment. Material Grade SS 430 – Ferritic stainless steel with good oxidation resistance and moderate corrosion protection in non-chloride environments. Chemical Composition of SS 430 • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Iron (Fe): Balance Applications: Suitable for dry, clean flue gas zones and mildly corrosive environments with minimal exposure to chlorides or strong acids. Uses • Straight tube shielding in boiler flue gas paths • Protection in economizers and preheater sections • Used in WHRBs for dry particulate erosion prevention • Ideal for food, paper, and textile industries with clean gas flow • Applied in low-to-moderate temperature furnace and duct systems Features • Good oxidation resistance – Performs well in clean, dry heat environments • Cost-efficient – Affordable solution for basic erosion protection • Magnetic ferritic grade – Offers dimensional stability under temperature cycling • Resistant to scaling – Up to ~815°C in intermittent service • Customizable – Lengths, radius, and thickness tailored to project needs • Easy attachment – Suitable for weld-on, clamp-on, or banded installation Applications • thermal boilers – Low-cost shielding for tubes in flue passages • process heat exchangers – Protects tubes in moderately aggressive environments • industrial dryers and ovens – Used in clean-air heating systems • WHRBs – Economical shield in clean-burning furnaces • general steam systems – Prevents tube wear and extends service life Conclusion SS 430 Half Round Straight Tube Shields by Ladhani Metal Corporation are a durable and economical choice for protecting straight tubes from heat, scale, and dry flue gas abrasion. With its balance of thermal resistance and cost-effectiveness, it serves reliably across a wide range of industrial systems. For custom configurations and bulk orders, contact Ladhani Metal Corporation.

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 310 Half Round Straight Tube Shields to protect boiler and heat exchanger tubes from high-temperature corrosion, oxidation, and erosion. These shields are precisely engineered to conform to straight tube surfaces and serve as a protective barrier in harsh thermal environments. SS 310 is an austenitic stainless steel known for its high chromium and nickel content, offering excellent resistance to oxidation and scaling at elevated temperatures. SS 310 Half Round Straight Tube Shield The SS 310 Half Round Straight Tube Shield is specifically designed for applications involving intense heat and corrosive gas flow. With its superior resistance to oxidation and sulfidation, this shield is ideal for straight tube sections in boilers, superheaters, reformers, and high-temperature process equipment. The half-round shape allows for secure placement while maintaining ease of installation and servicing. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 310 Half Round Straight Tube Shields, delivering high-performance tube protection solutions for power generation, petrochemical, and thermal processing industries. Material Grade SS 310 – High-temperature austenitic stainless steel with enhanced resistance to oxidation and thermal fatigue. Chemical Composition of SS 310 • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for environments with elevated temperatures, thermal cycling, and aggressive flue gas exposure. Uses • Protecting straight tubes in superheaters and reheaters • Shielding economizer sections in boilers • Used in steam reformers and furnace tube systems • Applied in petrochemical heat recovery and cracking units • Installed in chemical and fertilizer plants handling hot process gases Features • High oxidation resistance – Performs reliably at temperatures up to 1100°C • Excellent scaling resistance – Chromium-nickel alloy composition minimizes metal loss • Structural integrity – Maintains strength under prolonged thermal cycling • Custom design – Fabricated to fit tube diameter, thickness, and required length • Easy to install – Secures in place with clamps, tack welds, or metal straps • Extended durability – Minimizes downtime and maintenance in harsh environments Applications • thermal power stations – Shields straight sections of superheater tubes from fly ash and flue gas erosion • oil and gas refineries – Used in fired heaters and steam reforming units exposed to hot corrosive media • waste heat recovery boilers – Enhances protection in high-velocity gas flow zones • process heating systems – Ideal for straight tubes in sulfur recovery, ammonia cracking, and hydrogen production • industrial boilers – Extends tube service life under continuous high-temperature operation Conclusion The SS 310 Half Round Straight Tube Shield from Ladhani Metal Corporation is a proven solution for tube protection in aggressive thermal environments. Its superior heat resistance, oxidation protection, and durable performance make it a trusted choice in power generation, chemical processing, and industrial boiler systems. Customizable to exact dimensions, these shields are designed for long-term service reliability. For detailed specifications, custom configurations, or orders, please contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields from Ladhani Metal Corporation are durable, precisely fabricated components used to protect boiler tubes from erosion, scaling, and corrosion caused by flue gas flow and particulate impact. Their half-round, semi-cylindrical structure is designed to conform closely to tube surfaces, especially in areas subjected to repeated thermal cycling or mechanical wear. These shields are extensively applied in boilers, heat exchangers, and waste heat recovery systems. 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube The 1Cr25Ni20Si2 Half Round Tube Shield is manufactured from a high-performance chromium-nickel-silicon alloy designed for elevated-temperature service. With approximately 25% chromium, 20% nickel, and added silicon content, this alloy exhibits superior resistance to oxidation, thermal fatigue, and carburization. Its mechanical stability under high-temperature operation makes it a preferred material for protective applications in Low Temperature Superheater (LTSH) zones. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr25Ni20Si2 Half Round Tube Shields, offering high-performance shielding solutions tailored for harsh, heat-intensive industrial environments. Chemical Composition of 1Cr25Ni20Si2 – Chromium-Nickel-Silicon Heat-Resistant Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.5 – 2.5% • Chromium (Cr): 24.0 – 27.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for high-temperature steam systems, where resistance to flue gas corrosion, thermal oxidation, and mechanical fatigue is essential. Uses • Protects LTSH tubes in thermal power plants from scaling and soot-induced wear • Shields heat exchanger tubes from low-temperature corrosive gases and ash deposition • Used in boilers and HRSGs exposed to fluctuating temperature and combustion by-products • Suitable for high-wear areas in biomass boilers and incineration systems • Enhances operational life of reheater and superheater coil sections Features • High thermal stability – Withstands temperature fluctuations without structural deformation • Excellent oxidation and carburization resistance – Ideal for extended high-temperature exposure • Custom fit – Designed according to specific tube radii and coil geometries for accurate alignment • Reduced maintenance – Shields tubes from damage, minimizing downtime and repair costs • Versatile installation – Compatible with weld-on, clamp-on, and banding installation techniques • Long service life – Resistant to scaling and degradation in heat-intensive environments Applications • power generation boilers – Provides long-term protection for LTSH coils in flue gas zones • WHRBs and HRSGs – Used in low-temperature convection sections to counteract erosive gas flow • chemical and refining industries – Prevents corrosion in heat exchangers handling acidic media • marine steam systems – Protects low-temperature sections exposed to salt-laden air and gases • waste-to-energy plants – Shields boiler tubing from high-volume particulate streams Conclusion The 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance component designed for superior protection of boiler tubes in corrosive and thermally aggressive environments. It ensures durability, thermal resistance, and long-term reliability in LTSH and similar service applications. For specifications, custom fabrication, or bulk orders, contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precisely engineered components used to safeguard boiler tubes, superheaters, and heat exchanger coils from erosion, scaling, thermal stress, and high-temperature corrosion. Their half-round construction enables quick and secure installation over straight or curved tube surfaces, offering long-term protection and minimizing maintenance in industrial heating systems, power plants, and petrochemical facilities. 1Cr18Ni9Ti U Type Inner Half Round Tube Shield The 1Cr18Ni9Ti U Type Inner Half Round Tube Shield is manufactured from a titanium-stabilized austenitic stainless steel grade, offering superior resistance to intergranular corrosion and oxidation at elevated temperatures. This grade is particularly effective in welded applications and thermal systems subjected to cycling and corrosive media. The inner U-type configuration is designed to shield the inside curvature of U-bend tubes, where turbulent gas flow, slag, and thermal concentration often cause accelerated wear and scaling. • Inner U Type Half Round Tube Shield – Designed to protect the internal arc of U-bend tubes from high-temperature scaling, slag impact, and turbulent gas erosion. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr18Ni9Ti U Type Inner Half Round Tube Shields, offering durable, high-performance shielding solutions for critical thermal systems. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): Stabilized as required • Iron (Fe): Balance Applications: Ideal for welded and high-temperature systems exposed to oxidation, intergranular corrosion, and chloride-bearing flue gases. Uses • Protects inner arcs of U-bend tubes in superheaters and reheaters of thermal power plants • Installed in return bends of waste heat recovery boilers (WHRBs) and HRSGs facing slag and scale accumulation • Applied in curved tube sections in chemical reactors and heat exchangers exposed to acidic or oxidizing gases • Suitable for marine and coastal heating systems where chlorides and moisture are present • Used in food processing, metallurgical furnaces, and process plants requiring stable, high-temperature performance Features • Excellent intergranular corrosion resistance – Stabilized with titanium to prevent carbide precipitation • Inner arc protection – Shields high-stress areas from gas turbulence and heat-induced damage • High-temperature performance – Reliable up to 870°C in oxidizing environments • Custom fit – Fabricated to match specific tube diameters and bend radii for precise installation • Easy to install – Suitable for clamp-on, weld-on, or banding methods • Long service life – Reduces frequency of tube replacement and supports consistent thermal performance Applications • thermal power generation – Inner arc protection in U-bend tubes exposed to combustion gases and temperature fluctuations • petrochemical and fertilizer plants – Shields tube bends in reactors and reformers exposed to acidic gases • waste heat recovery – Guards inner surfaces of tube coils in WHRBs and HRSGs from scaling and corrosion • marine heat exchangers – Suitable for use in systems exposed to saltwater vapors and high humidity • industrial furnaces and incinerators – Provides internal bend protection under severe thermal cycling Conclusion The 1Cr18Ni9Ti U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – delivers robust and reliable protection for U-bend tubes operating in corrosive and high-temperature environments. With titanium stabilization and a custom-engineered fit, this shield ensures extended tube life, reduced wear, and optimized performance in industrial heating systems. For technical assistance, custom specifications, or quotations, please contact Ladhani Metal Corporation.

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