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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are designed to protect boiler tubes, heat exchanger coils, and superheaters from erosion, scaling, slag accumulation, and corrosive flue gases. These shields are widely used in thermal systems such as power plants, chemical processing units, and waste heat recovery boilers to improve tube longevity and reduce maintenance frequency. Their semi-cylindrical form allows easy installation on straight or curved tube surfaces in high-wear zones. SS 316 Half Round Tube Shield for LTSH Tube The SS 316 Half Round Tube Shield is manufactured from molybdenum-bearing austenitic stainless steel grade 316. Known for its excellent resistance to pitting, crevice corrosion, and chemical attack, SS 316 is ideal for environments where flue gas contains chlorides, moisture, or mildly acidic compounds. Designed specifically for Low Temperature Superheater (LTSH) applications, this shield provides critical surface protection in zones where steam is moderately superheated and tubes are exposed to ash, soot, and thermal cycling. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 316 Half Round Tube Shields for LTSH applications, offering reliable and corrosion-resistant shielding solutions for extended tube performance. Chemical Composition of SS 316 – Austenitic Stainless Steel with Molybdenum • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Suitable for low-temperature superheater zones exposed to corrosive ash, flue gas condensation, and thermal cycling, especially in coastal or chloride-rich environments. Uses • Installed on LTSH tubes in utility boilers to protect against acidic flue gas corrosion and soot erosion • Shields exposed tube sections in convection zones, economizers, and HRSG units • Applied in boilers using high-sulfur coal or biomass, where corrosion risks are elevated • Suitable for industrial steam systems and chemical processing units handling corrosive exhaust • Used in power plants operating in marine or high-humidity conditions Features • Superior corrosion resistance – Withstands chloride attack, acidic deposits, and moisture exposure • Thermal durability – Maintains mechanical strength and oxidation resistance under moderate heat • Custom fabrication – Manufactured to match the diameter and length of LTSH tubes for accurate fit • Easy to install – Compatible with welding, banding, or clamping methods • Reduces wear – Protects against pitting, scale buildup, and erosion in flue gas flow paths • Available in multiple thicknesses, lengths, and radii based on system design Applications • thermal power plants – Shields LTSH tubes to improve service life and efficiency • chemical plants – Applied in low-temperature zones of process boilers exposed to aggressive gases • waste heat recovery – Protects return coil sections from corrosion and erosion in WHRBs and HRSGs • industrial boilers – Guards tube surfaces in preheaters and economizers under corrosive flue conditions • steam generation systems – Used in moisture-laden or coastal plant environments requiring enhanced protection Conclusion The SS 316 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – delivers high-performance protection for boiler and superheater tubes in corrosive, low-temperature environments. With its excellent corrosion resistance and reliable thermal performance, it ensures extended operational life and reduced maintenance in critical heat exchange systems. For technical support, customization, or pricing inquiries, please contact Ladhani Metal Corporation.

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Blind Flanges

When considering Duplex Stainless Steel for DIN 2527 Blind Flanges, the material offers unique advantages over traditional stainless steels, combining the benefits of both austenitic and ferritic microstructures. Duplex Stainless Steel typically contains a higher percentage of chromium, molybdenum, and nitrogen, which significantly enhances its properties, especially for highly demanding and corrosive environments. Material: Duplex Stainless Steel Superior Corrosion Resistance: Duplex stainless steels (e.g., 2205 or 2507) offer outstanding resistance to pitting, crevice corrosion, and stress corrosion cracking, which makes them highly suitable for industries exposed to aggressive environments, such as offshore oil and gas, chemical processing, and marine industries. Strength: Duplex stainless steels have higher tensile strength than standard austenitic steels (such as 304 or 316), allowing the flange to perform under higher mechanical stress and pressure. The material is typically twice as strong as conventional 304 and 316 stainless steels. Temperature Resistance: Duplex materials offer good performance in high-temperature environments, although not as high as some alloys specifically designed for extreme heat (e.g., Inconel). They perform well in moderate to high-temperature applications. Resistance to Chloride Stress Corrosion Cracking (SCC): Duplex steels are particularly resistant to chloride-induced stress corrosion cracking, which is one of the key benefits in applications exposed to chloride-rich environments, such as seawater. Common types of duplex stainless steel blind flanges include: 1.4462 (F51): Standard duplex steel, offering good corrosion resistance and strength, used in chemical, oil & gas, and marine industries. 1.4410 (F53): Super duplex steel, with higher strength and better corrosion resistance, used in offshore and high-pressure applications. 1.4539 (Alloy 20): Highly resistant to acid and chloride environments, used in chemical processing and power generation. Design and Dimensions Shape: Blind flanges in DIN 2527, regardless of the material (Stainless Steel 316 or Duplex), are flat, round plates without a central hole, used to close off the ends of pipes or pressure vessels. Bolt Holes: Like other blind flanges, duplex flanges come with bolt holes for bolting the flange to a mating flanged component. The bolt holes' number and size depend on the flange's diameter and the pressure class. Thickness: The thickness varies according to the pressure rating (e.g., PN 6, PN 10, PN 16, PN 25). Thicker flanges are designed for higher-pressure applications to maintain a secure and tight seal. Pressure Rating: Duplex stainless steel blind flanges are often used in high-pressure environments due to their strength. The specific pressure ratings depend on the material grade (e.g., Duplex 2205, Super Duplex 2507), but they generally exhibit higher pressure resistance than austenitic stainless steels like 316. Types of Blind Flanges in DIN 2527 (Duplex) Raised Face (RF): A raised face provides a contact area for the gasket, enhancing the sealing performance when paired with a gasket. Flat Face (FF): The face of the flange is level with the surface, which is suitable for softer gaskets that offer a tight seal without excessive pressure. Ring Type Joint (RTJ): For high-pressure applications, Duplex stainless steel blind flanges can feature a groove for a metallic gasket. This design ensures a tight seal under extreme conditions, often used in offshore and chemical plant environments. Benefits of Duplex Stainless Steel Blind Flanges Cost-Efficiency: While Duplex steels can be more expensive than austenitic grades, they offer a better cost-to-performance ratio due to their enhanced durability and strength, leading to longer service life and reduced maintenance costs. Improved Mechanical Properties: Duplex steels' unique composition offers a blend of high tensile strength and excellent corrosion resistance, making them perfect for demanding environments where other materials might not perform as well.

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COLD ROLLED SHEET

WE LADHANI METAL CORPORATION ARE THE EXPORTER OF EN 10152 DC04 SHEET, PLATE AND COIL QUALITY- DC04 STANDARD- DIN EN 10152 MATERIAL NO.- 1.0338 OLD DESIGNATION- ST 14-03 Special deep-drawing grade DC04 according to DIN EN 10152 The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC04. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC04, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC04 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC04 therefore retains its excellent cold formability and mechanical performance. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC04 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. Comparison: Cold-rolled steel DC04 vs. DC01 DC04 and DC01 are both cold-rolled, unalloyed quality steels that are used for various industrial applications. While DC01 serves as the standard grade for general cold forming processes, DC04 is characterized by improved deep-drawing properties and higher ductility. This comparison highlights the differences between the two materials in terms of chemical composition, mechanical properties and typical applications. Chemical composition The chemical composition influences the formability and weldability of the steel. Both steels are made of carbon steel, but DC04 has a lower carbon content, which supports its improved cold formability. Thanks to the lower carbon and sulphur content, DC04 offers improved deep-drawing capability as less intergranular embrittlement occurs. AVAILABLE AT FOLLOWING LOCATION :- Mumbai,Delhi,Bangalore,Hyderabad,Ahmedabad,Chennai,Kolkata,SuraT,Pune,Jaipur,Lucknow,Kanpur,Nagpur,Indore,Thane,Bhopal,Visakhapatnam,Patna,Vadodara,Ghaziabad,Ludhiana, Agra,Nashik,Faridabad,Meerut,Rajkot,Kalyan,Vasai,Varanasi,Srinagar,Aurangabad,Dhanbad,Amritsar,Allahabad,Ranchi,Haora,Coimbatore,Jabalpur,Gwalior,Vijayawada,Jodhpur,Madurai,Raipur,Kota,Guwahati,Chandigarh,Solapur,Hubli,Bareilly,Moradabad,Gurgaon,Aligarh,Jalandhar,Tiruchirappalli,Bhubaneswar ,Thiruvananthapuram,Bhiwandi,Saharanpur,Gorakhpur, Guntur,Bikaner,Amravati,Noida,Jamshedpur,Bhilai,Warangal,Cuttack,Firozabad,Kochi,Bhavnagar,Dehradun,Durgapur,Asansol,Nanded,Kolapur,Ajmer,Gulbarga,Jamnagar,Ujjain,Loni,Siliguri,Jhansi,Ulhasnagar,Nellore,Jammu,Sangli,Belgaum,Mangalore, Ambattur,Tirunelveli,Malegoan,Gaya,Jalgaon,Udaipur WE EXPORT TO FOLLOWING COUTRIES Switzerland , Afghanistan , Albania , Algeria , Angola , AntiguaandBarbuda , Argentina , Armenia , Aruba , Australia , Austria , Azerbaijan , Bahrain , Bangladesh , Barbados , Belarus , Belgium , Belize , Benin , Bhutan , Bolivia , BosniaandHerzegovina , Botswana , Brazil , Brunei , Bulgaria , BurkinaFaso , Burundi , CaboVerde , Cambodia , Cameroon , Canada , CentralAfricanRepublic , Chad , Chile , China , Colombia , Comoros , Congo , CostaRica , Côted'Ivoire , Croatia , Cyprus , CzechRepublic , Denmark , Djibouti , Dominica , DominicanRepublic , Ecuador , Egypt , ElSalvador , EquatorialGuinea , Eritrea , Eswatini , Ethiopia , Fiji , Finland , France , Gabon , Georgia , Germany , Ghana , Greece , Grenada , Guatemala , Guinea , Guinea-Bissau , Guyana , Haiti , Honduras , HongKong , Hungary , Iceland , Indonesia , Iran , Iraq , Ireland , Israel , Italy , Jamaica , Japan , Jordan , Kazakhstan , Kenya , Kiribati , Kosovo , Kuwait , Kyrgyzstan , Laos , Latvia , Lebanon , Lesotho , Liberia , Libya , Lithuania , Luxembourg , Macau , Madagascar , Malawi , Malaysia , Maldives , Mali , Malta , MarshallIslands , Mauritania , Mauritius , Mexico , Micronesia,FederatedStatesof , Moldova , Mongolia , Montenegro , Morocco , Mozambique , Myanmar , Namibia , Nauru , Netherlands , NewZealand , Nicaragua , Niger , Nigeria , NorthMacedonia , Norway , Oman , Palau , Panama

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Half-Round Tube Shield

Ladhani Metal Corporation offers U-Bend Half-Round Tube Shields, specially designed to protect U-bend sections of boiler tubes in power plants, waste heat recovery boilers (WHRBs), heat recovery steam generators (HRSGs), and industrial steam systems. U-bend areas are highly susceptible to erosion, flue gas impingement, and abrasive wear caused by high-velocity gases and ash particles. These shields provide durable protection, reducing tube thinning, failure risks, and extending the operational lifespan of the boiler tubes. Function of U-Bend Sections • Carry water or steam through tight-radius bends in boiler heating circuits • Exposed to flue gas turbulence, high temperatures, and particle erosion • Protected with Half-Round Shields to minimize erosion and wear at bends Ladhani Metal Corporation manufactures, supplies, and exports U-Bend Half-Round Tube Shields in customized lengths, radii, and thicknesses, ensuring precision fitment for various boiler tube configurations. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • Cr25Ni20 / Cr23Ni13 • 1Cr13 / 1Cr18Ni9Ti / 1Cr20Ni14Si2 / 1Cr25Ni20Si2 Applications: Suitable for U-bend sections in boilers operating under high thermal stress, oxidation-prone environments, and abrasive gas flows. Widely used in utility boilers, WHRBs, HRSGs, and industrial steam generators. Uses • Shields U-bend tube areas from flue gas erosion and soot blower impact • Reduces tube wall thinning and premature failures in bends • Ensures reliability of boiler heating circuits under harsh conditions • Extends service life of reheater, superheater, and economizer sections Features • Excellent resistance to erosion and oxidation • Available in multiple stainless steel grades and heat-resistant alloys • High thermal stability in elevated-temperature environments • Precision-engineered to match U-bend geometry for easy installation Applications • Power plant boilers – Protection of U-bends in reheater and superheater tubes • Waste heat recovery boilers – Guards tight-radius bends against particle erosion • HRSGs – Extends service life of critical tube sections • Petrochemical and industrial steam boilers – Reliable in fluctuating thermal cycles Conclusion The U-Bend Half-Round Tube Shield by Ladhani Metal Corporation is a reliable solution for safeguarding boiler tube bends against erosion, oxidation, and thermal stress. Available in a wide range of stainless steels and heat-resistant alloys, these shields are manufactured with precision to meet domestic and international standards. For technical support and supply inquiries, contact Ladhani Metal Corporation.

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Half Round Shield for Boiler Tube

Ladhani Metal Corporation offers SS 310S Half Round Tube Shields designed to safeguard boiler tubes operating under high-temperature and erosive conditions in power plants, HRSGs, WHRBs, and industrial steam systems. Boiler tubes are constantly exposed to oxidation, flue gas erosion, and soot blower impact, leading to premature wear and reduced efficiency. Manufactured from low-carbon austenitic stainless steel grade SS 310S, these shields provide exceptional oxidation resistance, superior creep strength, and reduced risk of sensitization during welding, making them ideal for prolonged high-temperature service. Function of Boiler Tubes • Carry water or steam through heating sections of the boiler • Exposed to erosion from high-velocity flue gases and ash particles • Require Half Round Tube Shields in soot blower zones and high-temperature erosion areas Ladhani Metal Corporation manufactures, supplies, and exports SS 310S Half Round Tube Shields in multiple lengths, diameters, and thicknesses to meet the requirements of both domestic and international clients. SS 310S Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.00 – 26.00% • Nickel (Ni): 19.00 – 22.00% • Iron (Fe): Balance Applications: Well-suited for use in reheater and superheater sections of thermal power plants, waste heat recovery boilers, HRSGs, and industrial boilers operating under extreme thermal and corrosive environments. Uses • Protects boiler tubes against oxidation and flue gas erosion • Shields tubes from soot blower erosion and abrasive particle damage • Extends operational life of superheater and reheater tubes • Used extensively in HRSGs, WHRBs, and large-scale utility boilers Features • Excellent oxidation resistance up to 1100°C • Low carbon content reduces sensitization risk during welding • Superior strength and stability in prolonged high-temperature service • Engineered for precise fit and easy installation Applications • Power generation boilers – Reheater and superheater tube protection in high-erosion zones • Waste heat recovery boilers – Guards tubes from ash-laden flue gas streams • Industrial steam systems – Reliable under continuous high-temperature operation • Petrochemical and refinery heaters – Suitable for oxidizing and carburizing service conditions Conclusion The SS 310S Half Round Tube Shield for Boiler Tubes by Ladhani Metal Corporation provides long-lasting protection under severe high-temperature and erosive conditions. With its low-carbon content and high oxidation resistance, it minimizes sensitization risks while extending the life of boiler tubes. Available in export-ready specifications, these shields are the preferred choice for industries worldwide seeking durability, efficiency, and cost-effectiveness. For detailed technical information and supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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COLD ROLLED SHEET

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC04 DIN EN 10130 1.0338 St 14-03 The special deep-drawing grade DC04 is specified in accordance with the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products that are important in numerous industrial applications, especially where high formability and excellent surface quality are required. DC04 is a low-carbon steel that impresses with its exceptional cold formability. The chemical composition of DC04 is precisely balanced to ensure that the material has the desired mechanical properties. The carbon content in DC04 is typically a maximum of 0.08 %, while the manganese content is a maximum of 0.40 %. This composition supports the high formability and weldability of the steel, making it ideal for demanding forming processes. The mechanical properties of DC04 are characterized by a low yield strength of maximum 210 MPa and a tensile strength between 270 and 350 MPa. Particularly noteworthy is the high elongation at break of at least 38%, which illustrates the excellent formability of the material. These properties make DC04 a preferred choice for the production of complex components that require high precision and surface quality, such as car body components in the automotive industry or filigree parts in the electronics industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to high-gloss, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC04. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC04, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC04 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC04 therefore retains its excellent cold formability and mechanical performance. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC04 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. DC04 and DC01 are both cold-rolled, unalloyed quality steels that are used for various industrial applications. While DC01 serves as the standard grade for general cold forming processes, DC04 is characterized by improved deep-drawing properties and higher ductility. This comparison highlights the differences between the two materials in terms of chemical composition, mechanical properties and typical applications. Chemical composition The chemical composition influences the formability and weldability of the steel. Both steels are made of carbon steel, but DC04 has a lower carbon content, which supports its improved cold formability. Thanks to the lower carbon and Sulphur content, DC04 offers improved deep-drawing capability as less intergranular embrittlement occurs. Mechanical properties The mechanical properties are decisive for the forming processes and the behavior of the steel under load. DC04 has a lower yield strength and higher elongation, which makes the material easier to form. The lower yield strength and increased minimum elongation of DC04 make this material ideal for demanding forming processes such as deep drawing.

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COLD ROLLED SHEET

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC04 DIN EN 10130 1.0338 St 14-03 The special deep-drawing grade DC04 is specified in accordance with the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products that are important in numerous industrial applications, especially where high formability and excellent surface quality are required. DC04 is a low-carbon steel that impresses with its exceptional cold formability. The chemical composition of DC04 is precisely balanced to ensure that the material has the desired mechanical properties. The carbon content in DC04 is typically a maximum of 0.08 %, while the manganese content is a maximum of 0.40 %. This composition supports the high formability and weldability of the steel, making it ideal for demanding forming processes. The mechanical properties of DC04 are characterized by a low yield strength of maximum 210 MPa and a tensile strength between 270 and 350 MPa. Particularly noteworthy is the high elongation at break of at least 38%, which illustrates the excellent formability of the material. These properties make DC04 a preferred choice for the production of complex components that require high precision and surface quality, such as car body components in the automotive industry or filigree parts in the electronics industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to high-gloss, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC04. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC04, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC04 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC04 therefore retains its excellent cold formability and mechanical performance. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC04 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. DC04 and DC01 are both cold-rolled, unalloyed quality steels that are used for various industrial applications. While DC01 serves as the standard grade for general cold forming processes, DC04 is characterized by improved deep-drawing properties and higher ductility. This comparison highlights the differences between the two materials in terms of chemical composition, mechanical properties and typical applications. Chemical composition The chemical composition influences the formability and weldability of the steel. Both steels are made of carbon steel, but DC04 has a lower carbon content, which supports its improved cold formability. Thanks to the lower carbon and Sulphur content, DC04 offers improved deep-drawing capability as less intergranular embrittlement occurs. Mechanical properties The mechanical properties are decisive for the forming processes and the behavior of the steel under load. DC04 has a lower yield strength and higher elongation, which makes the material easier to form. The lower yield strength and increased minimum elongation of DC04 make this material ideal for demanding forming processes such as deep drawing.

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Titanium Racks For Aluminum Anodizing

Product Name: Titanium racks for aluminum anodizing Material: Gr1, Gr2 Application: Electroplating, anodizing etc. Size: Customized Surface: Polished Type : Titanium racks / Titanium Jigs Dimenstion and shape : Customized, as customer's drawings Finishing : Polished Material : Pure Titanium(gr1 gr2) Condition : New Application : Electroplating, anodizing etc Color : Sliver.Grey Features : Anti-corrosion, good elasticity, smooth surface, dustproof, strong structure, good quality, fine surface We provide various titanium plating rack jigs. These ranges of jigs are available in different sizes to maximize customer satisfaction. Also, these jigs are provided at very affordable prices. Our technique can adapt jigs to the most suitable parts and materials, so that the product has higher durability and strength. Our production system reduces the entrainment of impurities and liquids between tanks and improves the passage of current, as well as its uniform distribution throughout the whole rack. The continuous availability of raw materials, laser cutting machines, folding and automatic welding machines makes our products the most competitive in the market and able to complete tasks within very tight deadlines. Chemical composition (Wt%) ASTM No. Fe max O max N max C max H max Pd Al Bal Grade 1 0.2 0.18 0.03 0.1 0.015 - - Ti Grade 2 0.3 0.25 0.03 0.1 0.015 - - Ti Physical Properties (Min) ASTM Grade Alloy Composition Tensile Strength Yield Strength Elongation min % ksi Mpa ksi Mpa Grade 1 Unalloyed Ti ("Pure") 35A -CP1 35 240 25 170 30 Grade 2 Unalloyed Ti ("Pure") 50A -CP2 58 400 40 275 25

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