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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated components used to protect the external surfaces of tubes in boilers, heat exchangers, and high-temperature industrial equipment. These shields are critical for reducing erosion, oxidation, and thermal degradation, particularly in high-temperature zones where process gases, flames, or particulate matter can damage tube integrity over time. 1Cr20Ni14Si2 Half Round Tube Shield The 1Cr20Ni14Si2 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from a high-performance austenitic stainless steel alloy consisting of approximately 20% chromium, 14% nickel, and 2% silicon. This alloy is designed for excellent oxidation resistance, carburization resistance, and high-temperature structural stability. The inclusion of silicon significantly enhances the formation of a protective oxide film, making it suitable for use in severe thermal environments such as industrial furnaces, superheaters, and reformers. The shield’s half-round profile is engineered for easy installation over the tube surface, ensuring a tight, durable fit and long-term protection. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields critical areas of superheater and reheater tubes from oxidation and scale formation under high flue gas temperatures. • Furnace Tube Shielding – Guards against flame impingement, high-temperature corrosion, and mechanical erosion in radiant and convection zones. • Heat Exchanger Cladding – Offers external protection for tubes subjected to thermal shock and corrosive process gases. • Steam Reforming Equipment – Prevents surface degradation of tubes in syngas and hydrogen production systems operating under carburizing conditions. • Waste Heat Boilers and Incinerators – Provides a thermal barrier for tubes exposed to particulate-laden gas flows and fluctuating temperatures. Features • Excellent Oxidation Resistance – High chromium and silicon content form a dense, protective oxide layer for long service in oxidizing environments. • Carburization and Thermal Fatigue Resistance – Suitable for prolonged use in atmospheres containing hydrocarbons, CO, and high radiant heat. • High-Temperature Durability – Retains strength and resists creep deformation at service temperatures up to 1000°C. • Austenitic Microstructure – Offers superior ductility, resistance to cracking under thermal cycling, and excellent metallurgical stability. • Easy Installation – Half-round configuration allows for fast on-site fitment using mechanical clamping or welding, with minimal tube disruption. • Surface Finishing Options – Available in pickled, passivated, or bright annealed finishes for improved corrosion and heat resistance. • Custom Built – Manufactured to meet specific size, thickness, and design requirements for varied industrial applications. Applications • Thermal Power Plants – Used to protect boiler tubes in high-temperature zones like superheaters, economizers, and air preheaters. • Petrochemical and Refining Plants – Deployed in furnace tubes, reformer systems, and transfer line exchangers where oxidation and carburization are concerns. • Waste-to-Energy Systems – Protects boiler and heat recovery tubes from corrosive gas attack and ash erosion in incinerators. • Metallurgical Furnaces – Applied in annealing, forging, and reheating furnaces for protecting tube walls exposed to high heat and corrosive gases. • Cement and Lime Kilns – Shields heat recovery piping and cooler tubes from abrasion and elevated thermal conditions. • Chemical Process Equipment – Guards steam and process tubes in reactors, condensers, and exchangers from scaling and thermal damage. Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered to perform reliably in high-temperature, high-corrosion industrial environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield offers superior performance and longevity for boiler and furnace applications. Its austenitic structure ensures mechanical stability and ductility under extreme conditions, while its precise half-round design enables convenient installation and durable coverage. Custom-built to your project’s specifications, Ladhani Metal Corporation’s tube shields represent a smart investment in system protection, reliability, and long-term efficiency. For technical details, customization options, or a quotation, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-performance components designed to protect heat exchanger and boiler tubes from thermal damage, erosion, and high-temperature corrosion. These shields play a vital role in extending tube life and ensuring stable operation in demanding industrial environments such as petrochemical plants, power generation facilities, and high-temperature furnaces. 1Cr25Ni20Si2 Half Round Tube Shield The 1Cr25Ni20Si2 Half Round Tube Shield is a semi-cylindrical tube protector made from a heat-resistant alloy consisting of 25% chromium, 20% nickel, and 2% silicon. This alloy is known for its outstanding resistance to oxidation, carburization, and scaling at elevated temperatures, often exceeding 1100°C. The presence of silicon further enhances its oxidation resistance by forming a stable protective film on the surface. These shields are precision-formed in a half-round profile for easy clamping or welding over the tube surface, delivering a tight and durable fit. Chemical Composition of 1Cr25Ni20Si2 – Heat-Resistant ss Austenitic Alloy • Carbon (C): ≤ 0.20% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses • Superheater and Reheater Tube Protection – Shields tubes from oxidation and metal dusting under high steam and flue gas temperatures in utility boilers. • Furnace Tube Protection – Prevents damage from flame impingement, scaling, and spalling in radiant and convection furnace zones. • Reforming and Cracking Units – Used in petrochemical plants to protect process tubes from carburization and oxidation during prolonged high-temperature service. • Air Preheaters and Heat Recovery Systems – Guards tubes from thermal fatigue and corrosive ash erosion in waste heat systems. • Gas-Fired and Biomass Boilers – Applied to protect critical tube sections exposed to high-velocity combustion gases and corrosive deposits. Features • Superior Oxidation Resistance – The combination of chromium, nickel, and silicon provides long-term stability in oxidizing environments above 1000°C. • Excellent Carburization and Sulfidation Resistance – Performs well in carbon-rich and sulfur-laden atmospheres, making it ideal for petrochemical service. • High Mechanical Strength – Retains structural integrity under thermal cycling and mechanical load at elevated service temperatures. • Precision Half-Round Design – Ensures easy fitment over existing tubes with minimal disruption to equipment layout or flow design. • Enhanced Surface Protection – Silicon contributes to the formation of a dense oxide scale, minimizing material loss due to scaling. • Custom Dimensions – Available in a range of thicknesses, diameters, and lengths with optional surface treatments like bright annealing and passivation. Applications • Thermal Power Plants – Used in critical boiler zones such as superheaters and economizers where high-temperature oxidation resistance is required. • Petrochemical and Refining Industries – Deployed in reformers, ethylene crackers, and process gas heaters where tubes face carburizing and oxidizing atmospheres. • Metallurgical Furnaces – Protects tubes and gas paths in steel, non-ferrous, and heat treatment furnaces operating under extreme thermal conditions. • Waste-to-Energy Systems – Shields boiler tubes and superheaters from corrosive ash and high flue gas temperatures in incinerators and biomass units. • Cement and Glass Plants – Guards heat recovery and exhaust handling tubes from scaling and thermal wear in rotary kilns and regenerative chambers. Conclusion The 1Cr25Ni20Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered for high-performance protection in environments where conventional stainless steels may fail. Its exceptional resistance to oxidation, carburization, and high-temperature scaling makes it a preferred solution for boiler, furnace, and heat exchanger tube protection across several heavy industries. With customizable sizes, expert fabrication, and material certifications, Ladhani Metal Corporation delivers reliable and long-lasting shielding components designed to enhance system integrity, reduce maintenance costs, and ensure uninterrupted operation under extreme thermal stress. For specification or to request a quotation, please contact Ladhani Metal Corporation.

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Titanium Anodizing Fixtures

Product Name: Titanium Rack Material: Gr1, Gr2 Application: Anodizing Size: Customized Surface: Polished Titanium vs Aluminum Anodizing is another name for electroplating. It means using another metal to coat or design another. Aluminum is used because it is cheap and can do the work at hand, but titanium is better because it can refuse to have to strip off films formed after every process. Aluminum is cheap when you compare it to titanium. However, when you crosscheck the amount of money saved during the process and its persistence and durability, you will find that the high cost is negligible. Anodizing is a key subject that requires caution, expertise, and experience. Our advice is, in most cases, preferably titanium. Product Information of Titanium Anodizing Fixtures Material: Gr1 Gr2 Dimension: Customized, as customer's requests Surface:Pickled, polished Applications: Electroplating, Anodizing

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Titanium Basket

Product Name: Titanium Anode Basket Material: Gr1, Gr2 Size: Customized Surface: Sand Blasting, Acid Washing, Brush Coating etc. Titanium basket is made of titanium mesh and support mesh. It can be used in both gas and liquid environments. Under the action of oxidation, a protective film will form, so titanium basket has good corrosion resistance. Product Information Material: Gr1, Gr2 Size: Customized Surface: Sand Blasting, Acid Washing, Brush Coating etc. Shape: Rectangular, round and spiral etc. Application of Titanium Basket Electroplating Seawater filtration Water treatment Physical Properties (Min) ASTM Grade Alloy Composition Tensile Strength Yield Strength Elongation min % ksi Mpa ksi Mpa Grade 1 Unalloyed Ti ("Pure") 35A -CP1 35 240 25 170 30 Grade 2 Unalloyed Ti ("Pure") 50A -CP2 58 400 40 275 25

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Titanium 6al4v Plate

Product Name: Titanium 6al4v plate Standard: ASTM B265 , AMS 4911 , ASTM F136 Material: Gr5 Unit Price: $19.5usd/kg-$48usd/kg Thickness: 0.3-100mm Length: 500-6000mm Or As You Require Width: 500-1000mm Or As You Require Surface: Pickling, Polishing, Sand Blasting There are several advantages to using titanium sheet metal: 1. High strength-to-weight ratio: Titanium is known for its high strength-to-weight ratio, which means that it is strong but lightweight. This makes it ideal for use in applications where weight is a concern, such as aerospace and sports equipment. 2. Corrosion resistance: Titanium is highly resistant to corrosion, making it suitable for use in harsh environments where other metals would quickly deteriorate. This makes it ideal for use in marine and chemical processing applications. 3. Biocompatibility: Titanium is biocompatible, meaning that it is not harmful to living tissue. This makes it ideal for use in medical implants and prosthetics. 4. High melting point: Titanium has a high melting point, making it suitable for use in high-temperature applications such as jet engines. 5. Ductility: Titanium is highly ductile, meaning that it can be easily formed into a variety of shapes and sizes without breaking. This makes it ideal for use in complex designs and applications. Applications: Widely used in petroleum, chemical, rubber, pesticides, dyes, medicine, food, and used to complete vulcanization, nitration, hydrogenation, polymerization, condensation and other technical processes. Such as reverberator, reverberation kettle, differentiation pot, polymerization kettle. Titanium 6al4v plate Chemical compositions(weight%,<=) Ti Al V Fe C Remainder 5.5-6.75 3.5-4.5 0.30 0.08 N H O Other(total) 0.05 0.015 0.2 0.4 Physical properties(>=) Σb Tensile Strength (Mpa) σr0.2 Yield Strength (Mpa) δL0+50mm Elongation (%) ψ Reduction of area (%) 895 830 8-12 18-30 Titanium 6al4v plates in stock: Thickness: 1mm 2mm 4mm 5mm 6mm 8mm 10mm 12mm 15mm 20mm 25mm Size: 1000*2000mm 3000*6000mm The production process of titanium plate: 1. Hot forging:casting skills above the metal recrystallization temperature; 2. Hot rolling:the rolling process performed at a temperature higher than the recrystallization temperature; 3. Cold rolling:the rolling process where the plastic deformation temperature is lower than the recovery temperature; 4. Annealing: slowly heating the metal to a certain temperature, insisting on meeting the time, and then cooling at an appropriate speed a metal heat treatment technology; 5. Pickling: immersing the parts in an aqueous solution such as sulfuric acid to remove the oxide and other thin films on the metal surface. It is the pretreatment or process treatment of electroplating, enamel, rolling and other skills.

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Grade 12 Titanium Plate

Product name:Grade 12 Titanium plate Unit price:$15.5-$36.9/kg Material: Titanium Grade 12 (Ti-0.3Mo-0.8Ni) Standard: ASTM/ASME B265 Demension: Thickness*1000*2000mm Thickness*3000*6000mm (Standard size); Thickness: 0.5mm; 0.8mm; 1.0mm; 1.2mm; 1.5mm; 2.0mm; 3.0mm; 4.0mm ......40mm etc br>Technique : Rolled Status: Annealed(M) GR12 is a titanium alloy containing molybdenum and nickel (Ti-0.3Mo-0.8Ni).Grade 12 titanium plate is high quality and weldability. It is a titanium alloy that has always been very durable, even at high temperatures. In addition, Grade 12 titanium plates have excellent corrosion resistance in reducing and oxidizing environments, and their heat resistance is better than that of pure titanium. Grade 12 titanium sheets generally have few scratches and are not easy to scratch. Product name:Grade 12 Titanium plate Material: Titanium Grade 12 (Ti-0.3Mo-0.8Ni) Standard: ASTM/ASME B265 Demension: Thickness*1000*2000mm Thickness*3000*6000mm (Standard size); Thickness: 0.5mm; 0.8mm; 1.0mm; 1.2mm; 1.5mm; 2.0mm; 3.0mm; 4.0mm ......40mm etc Technique : Rolled Status: Annealed(M) MTC: EN10204.3.1 certificate Applications : Petroleum ,chemical industry, Marine, medical Package:Standard export packaging, inside foam film and pearl cotton protection, outside fumigation-free plywood case. Grade 12 Titanium Plate Equivalent Grades: STANDARD WERKSTOFF NO. UNS Titanium Grade 12 3.7105 R53400 Titanium ASTM B265 Gr 12 Plate Chemical Composition: Fe O C H N Mo Ni ≤0.30 ≤0.18 ≤0.08 ≤0.015 ≤0.03 0.2 - 0.4 0.6 - 0.9 Titanium Grade 12 Plate Mechanical Properties: Material Tensile Strength min Yield Strength Elongation in 2" (%) ksi Mpa Max Min ksi Mpa Ksi Mpa Titanium CP Grade12Annealed Sheet 70 483 50 345 - - 18

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Gr1 Titanium Pipe For Heat Exchanger

Product Name: Titanium Pipe Standard: ASTM B338 Material: Gr1, Gr2 Unit Price: $25usd/kg-$40usd/kg Type: Welded/Seamless Shape: Round Outer Diameter: 9.52mm/12.7mm/15.9mm/19mm/21.7mm/25.4mm/32mm/33.4mm/38mm/45mm etc. Wall Thickness: 0.5-3.0mm Length: Max 12000mm Surface: Bright Features of Gr1 titanium pipe: 1. Gr1 titanium pipe has plasticity. The elongation rate of the high-purity titanium pipe can reach 50-60%, and the reduction of area can reach 70-80%. Although the strength of high-purity titanium pipe is low, the pure industrial titanium contains a small amount of impurities and the addition of alloying elements can significantly strengthen its mechanical properties, making its strength comparable to high strength. This means that as long as the industrial pure titanium pipe contains a small amount of interstitial impurities and other metal impurities, it can make it have both high strength and appropriate plasticity. 2. The specific strength (strength to weight ratio) of industrial pure titanium pipe is very high in metal structural materials. Its strength is equivalent to steel, but its weight is only 57% of steel. 3. Gr1 titanium pipe has strong heat resistance, and can still maintain good strength and stability in the atmosphere at 500°C. 4. Titanium pipe also has good low temperature resistance. Even at the ultra-low temperature of -250℃, it still has high impact strength and can withstand high pressure and vibration. 5. Strong corrosion resistance, this is because it has a particularly large affinity for oxygen, and can form a dense oxide film on its surface, which can protect titanium from corrosion by the medium. Therefore, titanium has good stability in acidic, alkaline, neutral salt solutions and oxidizing media, and has better corrosion resistance than existing stainless steel and other non-ferrous metals. Chemical Composition (Wt%) ASTMNo. Femax O max Nmax Cmax Hmax Pd Al Bal Grade1 0.2 0.18 0.03 0.1 0.015 - - Ti Physical Properties(Min) ASTMGrade AlloyComposition TensileStrength YieldStrength Elongation min % ksi Mpa ksi Mpa Grade 1 UnalloyedTi("Pure")35A-CP1 35 240 20 138 24

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Titanium Baskets

Product Name: Titanium Anode Basket Material: Gr1, Gr2 Size: Customized Application: Anodizing Electroplating Plating Shape: Rectangular, round and spiral etc. Product Information Titanium basket has high strength, light weight, corrosion resistance and has a layer of oxide film on the surface. This film can prevent the current from passing through the titanium basket under normal electroplating conditions and make the current flow directly to the anode material in the titanium basket. There are various types of titanium baskets, including round, rectangular, and dish-shaped etc. It can also be specially designed according to the requirements of customers

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Gr7 Titanium Dished Head

Product name:Gr7 Titanium dished Head Standard: ASME VIII-I, DIN28013 Material: GR1, GR2, GR7, GR12 Size: Customized Gr7 Titanium Hemispherical Head Dish-shaped head refers to the head composed of three parts: partial spherical shell, circular arc prayer side and good side (cylinder short treatment). Due to the abrupt change of radius of curvature at the junction between spherical shell and flanged edge, flanged edge and straight edge, the edge stress is much larger than the film stress caused by inner ash, and its mechanical properties are worse than that of spherical and elliptic head. Because of the shallow disc head, the requirements of stamping equipment and mold are low, so it is more convenient to manufacture. Rarely used in force vessels, only where pressure is low and a reduced head depth is required or where a die is lacking. The disc-shaped head is a continuous surface. The radius of curvature of the warp has a sudden change at the junction of three parts. As the curvature changes, there is bending stress. The result of the superposition of the bending stress and the tensile stress makes the stress in this part stand out from the other parts. Compared with the oval head, the stress distribution is not as uniform, but the machining is easier, so it is not ideal in engineering use. But when the mold processing of oval head is difficult, disc head is used instead. Size range: 50mm-10000mm with integral formed,larger sizes with subsection formed can be specified. Standard: ANSI, ASME ,MSS, API, DIN, JIS, BS,AWWA Thickness: 2mm-300mm Material: Titanium, titanium alloy Material grade:Grade 7 Application: mainly for pressure vessels and boilers in diverse industry such as oil, chemical,winery, pharmaceutical, environmental and military. Grade 7 (Ti-0.2Pd) titanium Chemical compositions(weight%,<=) Pd Al V Fe C 0.12-0.25 ---- ---- 0.30 0.08 N H O Other(total) Ti 0.05 0.015 0.2 0.4 Remainder Physical properties(>=) Σb Tensile Strength (Mpa) σr0.2 Yield Strength (Mpa) δL0+50mm Elongation (%) ψ Reduction of area (%) 370 250 20 25

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