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Half Round Shield for Boiler Tube

Ladhani Metal Corporation offers 1Cr20Ni14Si2 Half Round Tube Shields designed to protect boiler tubes from high-temperature erosion, oxidation, and mechanical wear in boilers, HRSGs, WHRBs, and industrial steam systems. Boiler tubes in reheater and superheater sections are subjected to extreme thermal stress, abrasive flue gases, and ash particle erosion, which can reduce efficiency and service life. Manufactured from heat-resistant stainless steel grade 1Cr20Ni14Si2, these shields provide excellent strength, high-temperature stability, oxidation resistance, and improved creep resistance, making them ideal for long-term boiler tube protection. Function of Boiler Tubes • Carry water or steam through heating sections of the boiler • Exposed to erosion, scaling, and oxidation from high-temperature flue gases • Require Half Round Tube Shields in high-wear and soot blower zones Ladhani Metal Corporation manufactures, supplies, and exports 1Cr20Ni14Si2 Half Round Tube Shields in multiple sizes, diameters, and thicknesses to suit global power and process industry requirements. 1Cr20Ni14Si2 Grade Chemical Composition – Heat Resistant Stainless Steel • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.00 – 2.00% • Chromium (Cr): 19.00 – 22.00% • Nickel (Ni): 13.00 – 16.00% • Iron (Fe): Balance Applications: Well-suited for high-temperature boiler environments such as reheater tubes, superheater tubes, HRSGs, waste heat recovery boilers, and petrochemical heaters requiring high oxidation resistance and creep strength. Uses • Shields boiler tubes from high-temperature oxidation and erosion • Protects tubes in soot blower impact areas and high-velocity gas zones • Extends service life of reheater and superheater tube sections • Applicable in power plants, refineries, and chemical industry boilers Features • Excellent high-temperature oxidation resistance • Strong creep and thermal fatigue resistance • Enhanced mechanical strength in elevated temperature service • Accurate dimensions for reliable fit and easy installation Applications • Power generation boilers – Protection for superheater and reheater tubes • Waste heat recovery boilers – Guards tubes against erosive flue gases • Industrial steam systems – Long service life in high-temperature cycles • Petrochemical and refinery heaters – Effective in oxidizing environments Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield for Boiler Tubes by Ladhani Metal Corporation provides robust, high-temperature protection against erosion, oxidation, and creep damage. With superior strength and stability, these shields extend boiler tube life in the most demanding operating conditions. Manufactured to international standards and available in a wide range of specifications, they are trusted worldwide for reliability and performance. For technical details and supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Gr1 Titanium Seamless Tube

Product name: Gr1 Titanium seamless tube Standard:ASTM B338 Material:Grade 1 titanium Diameter:5-914mm Wall thickness:0.5-10mm Length:Max 16000mm Surface:Pickling surface/Polished Type:Seamless, welded Application:Heat Exchanger, chemical industry etc. Technique:Rolled Gr1 Titanium seamless tube The production process of titanium seamless pipe is complex. Three roll or multi roll rolling mill and drawing machine are usually used to roll or draw a certain specification of pipe blank through multiple passes, and finally produce seamless pipe after reducing diameter and wall. The production efficiency and yield of this process are low. Titanium seamless pipe from sponge titanium to pipe, through rolling or drawing, the material waste is large, the yield is only about 50%, and can not achieve mass production, and the production cycle is relatively long. Product name Titanium seamless tube Standard ASTM B861, ASTM B337, ASTM B338 Size OD5.0-114.0mmxWT0.5-7.0mmx1000-12000mm OD55mm-914mmxWT1.0-10.0mmx1000-6000mm Or according customer’s requirement. Material Titanium(Gr1, Gr2, Gr5, Gr7,Gr9,GR12) Technique Rolled Status Annealled Surface Acid wash,bright Application Exhaust pipe; exhaust pipe, petroleum pipeline;Sea farming; electroplating equipment;Fluid Transportation Piping etc. Certificate ISO9001:2008, TUV, EN10204.3.1 Types Out diameter Sizes Length NB Sizes (in stock) .0035” ~ 8” 1/8", 1/4", 3/8", 1/2", 5/8", 3/4", 1", 1.25", 1.5", 2", 2.5", 3", 4", 5", 6" Cut to length Titanium Seamless Tube (Custom Sizes) 6.35 mm OD To 101.6 mm OD As per requirement Cut to length Titanium seamless pipe features: 1. The thicker the wall thickness is, the more economical and practical it is. The thinner the wall thickness is, the higher its processing cost will be 2. The process of titanium seamless pipe determines its limited performance. Generally, the precision of seamless steel pipe is low, the wall thickness is uneven, the brightness of the inner and outer surface of the pipe is low, the sizing cost is high, and there are pockmarks and black spots on the inner and outer surface, which are not easy to remove 3. Its detection and shaping must be processed offline. Therefore, it embodies its advantages in high pressure, high strength and mechanical structure materials.

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Aka CAS No. 13463-67-7, Titanium (VI) oxide, Titania, Rutile, Anatase, Brookite Titanium Dioxide Chemical Titanium Dioxide, also referred to Titania, has a molecular formula of Ti02 and this mineral compound – a white colored, odorless solid – is available in three different forms. Rutile titanium dioxide is the most common naturally occurring form followed by the anatase form but titanium dioxide can also be produced synthetically. Titanium dioxide is produced from either ilmenite, rutile or titanium slag. The titanium pigment is extracted by using either sulphuric acid (sulphate process) or chlorine (chloride route). The sulphate process employs simpler technology while the chloride route produces a purer product. Titanium Dioxide – classified by CAS No. 13463-67-7 – is mined as a mineral in magmatic rocks. It is non-flammable, non-explosive and titanium dioxide is the most widely used pigment because of its brightness and refractive index. Bulk Chemicals Pallate Over 4 million tons of titanium dioxide are used worldwide every year for a wide array of common applications like paint, coatings, plastics, papers, ink, food (it’s often used to whiten skim milk and to enhance the flavor of nuts, seeds, soup and beer), medicine and toothpaste. Titanium Dioxide is also used in cosmetics and skin care products as a pigment, in sunscreen and sunblock as a thickener to protect the skin from ultraviolet light. Titanium Dioxide, believe it or not, is used to mark the white lines on the tennis courts at Wimbledon. Indeed, titanium dioxide accounts for 70% of the total production of pigments worldwide because “titanium white,” as it’s often called, is one of the whitest materials known to exist on Earth. In fact, titanium dioxide is even more reflective than diamonds!

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Titanium Clad Steel Tube Plates

Porduct name : Titanium Clad Steel Tube plates Material: Titanium +steel,Titanium+stainless steel etc. Size &Standard: As per client drawing Production Method: Forging,annealing and machining Advantage: Excellent corrosion resistance ability Packing: Plywood case Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc. Titanium Clad Steel Tube plates Titanium clad metal can reduce equipment costs exponentially and avoid many defects. The equipment made of titanium steel plate is well resistant to corrosion due to its inner titanium layer and also has strong strength due to its outer steel layer. Two layers of bonding, with good thermal conductivity, overcome thermal stress, thermal fatigue resistance, so that it can work in more severe conditions. Titanium steel clad tube sheet / plate is widely used in storage tanks, towers, heat exchangers and pipelines in petrochemical industry due to its good corrosion resistance and high temperature resistance, which improves the service life of equipment. Compared with the traditional welding method, the heat exchanger made of titanium steel composite tube plate and titanium tube has incomparable advantages. Product name Titanium Clad Steel Tube plates Size Customized Cladding metal: AISI 405,410,410S,429,430,304,309,316 ,321,06Cr13,06Cr13A1, 022Cr17Ti, 06Cr19Ni10, 06Cr18Ni11Ti etc. Base metal: Titanium Gr1 Gr2 Gr3 Gr7 Gr12 Production code ASTM B898, ASME SB898 Edge Treatment Waterjet cutting Applications Petro-chemical, Vacuum Salt Industry, Chlor-alkali, Metallurgical, Food, Light Industry, Medicine, Auto Industry, Electrolytic Aluminum, Fertilizer, Power Industry, Building Materials, Electrolysis Industry, Hydrometallurgy etc. Packing Standard export packing

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 316L Half Round Straight Tube Shields to provide corrosion-resistant protection for straight tubes in boilers, economizers, heat exchangers, and steam systems. SS 316L is a low-carbon version of SS 316, offering excellent resistance to intergranular corrosion, particularly after welding. These shields are suitable for use in chemical plants, marine environments, and flue gas systems with high chloride or acidic content. SS 316L Half Round Straight Tube Shield The SS 316L Half Round Straight Tube Shield is designed to fit securely over the outer surface of straight tubes, shielding them from erosive gas flow, thermal fatigue, and corrosive deposits. Its low carbon content ensures minimal carbide precipitation during welding, making it ideal for systems requiring extensive fabrication or exposure to corrosive condensates. SS 316L shields are used in high-humidity areas and aggressive service conditions to extend the life and performance of pressure tubes. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 316L Half Round Straight Tube Shields, offering precision-engineered solutions for industrial thermal protection. Material Grade SS 316L – Austenitic stainless steel with low carbon for superior corrosion resistance and post-weld performance. Chemical Composition of SS 316L • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Designed for welded and corrosion-sensitive systems such as boilers operating with acidic flue gas or chloride-laden environments. Uses • Protection of straight tubes in superheaters, economizers, and marine boilers • Suitable for chemical processing and desulfurization units • Used in wet flue gas paths of waste heat boilers • Shields steam lines and heat exchangers exposed to brine or acidic residues • Installed in paper, pulp, and food processing equipment with steam applications Features • Superior corrosion resistance – Especially in acidic and chloride-rich environments • Low carbon content – Prevents sensitization and supports post-weld integrity • High durability – Withstands thermal cycling, oxidation, and chemical attack • Precise fit – Manufactured to match specific tube diameters and wall clearances • Quick installation – Clamp-on, weld-on, and banding options available • Improves tube longevity – Reduces wear and the need for premature replacement Applications • power generation – Protects straight tubes in low-temperature and high-moisture flue zones • marine and offshore – Ideal for steam systems exposed to saltwater vapor • petrochemical and fertilizer plants – Prevents corrosion in chemical-laden environments • WHRBs and gas turbines – Shields tube surfaces from acidic or condensate-rich exhaust gases • food and pharmaceutical – Used where corrosion resistance and cleanliness are critical Conclusion The SS 316L Half Round Straight Tube Shield from Ladhani Metal Corporation provides enhanced resistance to corrosion, particularly in welded or moisture-prone areas. Its low carbon chemistry and molybdenum-enhanced durability make it a dependable choice for long-term tube protection in harsh thermal and chemical conditions. For tailored dimensions, technical support, or bulk supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are designed to protect heat exchanger, boiler, and superheater tubes from erosion, scaling, slag deposition, and corrosion under high-temperature operating conditions. These shields are widely used in industries such as power generation, petrochemical processing, waste heat recovery, and chemical manufacturing. Their half-round structure allows for quick installation over curved or straight tube sections, providing dependable protection and extending equipment lifespan without requiring major disassembly. SS 316L U Type Inner Half Round Tube Shield The SS 316L U Type Inner Half Round Tube Shield is fabricated from low-carbon austenitic stainless steel grade 316L. It offers superior corrosion resistance, particularly in chloride-rich or acidic environments, and improved weldability with reduced risk of intergranular corrosion after welding. The inner U-type configuration is specifically engineered to shield the inner arc of U-bend tubes—an area highly vulnerable to turbulence-induced erosion, scaling, and thermal fatigue. • Inner U Type Half Round Tube Shield – Designed to protect the inner curvature of U-bend tubes from flue gas turbulence, localized corrosion, and heat-induced scaling. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 316L U Type Inner Half Round Tube Shields, providing durable and customizable shielding solutions for demanding thermal and corrosive applications. Chemical Composition of SS 316L – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Ideal for welded systems and high-temperature environments exposed to chlorides, acidic gases, or steam, where resistance to corrosion and thermal degradation is essential. Uses • Shields inner arcs of U-bend tubes in boilers, superheaters, and reheaters operating in corrosive and high-heat zones • Installed in return bends of waste heat recovery boilers (WHRBs) and HRSGs subjected to scaling and slag formation • Used in curved tube sections of steam reformers, condensers, and marine heat exchangers • Applied in chemical and fertilizer plants with exposure to acidic, chloride-rich, or humid gases • Suitable for welded assemblies where protection against intergranular corrosion is necessary Features • Excellent corrosion resistance – Enhanced performance in acidic, chloride-laden, and high-moisture environments • Low carbon content – Minimizes risk of intergranular corrosion after welding or high-temperature service • Inner bend protection – Shields areas affected by turbulence, localized heat, and erosion • High-temperature durability – Performs reliably in oxidizing environments up to 870°C • Custom fabrication – Tailored to match specific tube diameters and bend radii for a secure, gap-free fit • Easy installation – Suitable for clamp-on, banding, or weld-on mounting without requiring full system disassembly Applications • power generation – Inner U-type shields for protecting boiler and economizer bends in thermal power stations • petrochemical facilities – Guards internal tube bends exposed to chlorides and hot process gases in reformers • waste heat recovery systems – Applied to WHRBs and HRSGs for inner arc protection from flue gas scaling • chemical processing units – Used in reactors and exchanger coils to resist chemical and thermal corrosion • marine and offshore systems – Ensures long-term durability of U-bends exposed to saltwater-laden environments Conclusion The SS 316L U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a reliable and corrosion-resistant protective component designed for inner arc shielding in U-bend tubes operating under harsh thermal and chemical conditions. With its superior weldability, resistance to pitting, and high-temperature strength, it is ideal for critical service in energy, chemical, and marine applications. For technical support, custom specifications, or quotations, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective devices used to safeguard exposed tubes in boilers, heat exchangers, steam generators, and industrial process lines. These shields are designed to reduce wear, corrosion, and thermal damage, extending tube life and optimizing system performance in harsh operational environments. SS 316L Half Round Tube Shield The SS 316L Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured using stainless steel grade 316L. Known for its excellent corrosion resistance and low carbon content, SS 316L is particularly suited for welded applications and environments involving chlorides or acidic compounds. The reduced carbon level minimizes the risk of carbide precipitation during welding, making the shield ideal for continuous high-temperature service and corrosive process systems. Its half-round geometry allows for quick installation, offering a tight, secure fit over existing tubes without compromising system function. Chemical Composition of SS 316L – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields boiler tubes from corrosive flue gases and thermal cycling, preventing premature failure and improving operational efficiency. • Heat Exchanger Tube Guarding – Prevents erosion, pitting, and surface scaling in systems exposed to high-velocity fluids and temperature fluctuations. • Marine and Coastal Installations – Used in salt-laden environments to resist chloride-induced corrosion in shipboard and offshore piping systems. • Process Tube Protection – Ideal for chemical and pharmaceutical industries where tubing is exposed to acidic, caustic, or reactive compounds. • Clean Steam and Sanitary Systems – Protects tubes in hygienic environments, offering corrosion resistance without contamination risks. Features • Low Carbon Content – Enhances weldability and prevents intergranular corrosion after welding, suitable for high-temperature welded assemblies. • Excellent Corrosion Resistance – Superior resistance to chlorides, acids, and oxidizing agents, making it ideal for aggressive environments. • High Durability – Withstands mechanical wear, pressure, and thermal fatigue without deformation or loss of performance. • Precision Formed – Half-round design ensures consistent tube coverage and easy field installation with welding or clamping. • Versatile Finishes – Available in pickled, passivated, or bright annealed finishes to meet both technical and aesthetic requirements. • Custom Sizing – Fabricated in various diameters, thicknesses, and lengths to match specific project dimensions and system layouts. Applications • Power and Utility Boilers – Used to protect superheater, reheater, and economizer tubes from oxidation and thermal damage. • Refineries and Chemical Plants – Shields high-temperature process tubes from corrosive gases and fluctuating chemical exposure. • Desalination and Water Treatment – Applied in brine heaters and evaporators to guard against saltwater corrosion. • Pharmaceutical Manufacturing – Suitable for steam and utility lines in cleanrooms and sterile process environments. • Food and Beverage Industry – Protects steam and pasteurization tubes in CIP systems, ensuring hygiene and corrosion resistance. • Pulp and Paper Mills – Guards recovery boiler tubes from corrosive byproducts and erosive steam flows. Conclusion The SS 316L Half Round Tube Shield from Ladhani Metal Corporation is a high-performance solution designed to enhance the reliability and service life of tubes in corrosive and high-temperature applications. Its low carbon content provides superior weldability and protection against intergranular attack, making it ideal for welded systems and continuous exposure to harsh conditions. Whether in power generation, food processing, marine, or chemical industries, these shields deliver consistent performance, reduced downtime, and long-term value. With customizable options, premium material sourcing, and expert craftsmanship, Ladhani Metal Corporation remains a trusted manufacturer of precision-engineered tube shielding products. For technical details, quotation requests, or custom fabrication inquiries, please contact Ladhani Metal Corporation.

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half round tube shields

What is a Half Round Tube Shield? A Half Round Tube Shield is a specially designed metal cover that fits over the external curvature of tubes or pipes. It is commonly used in boilers, heat exchangers, and various high-temperature piping systems to prevent damage caused by erosion, corrosion, high-velocity gas flow, and thermal fatigue. These shields serve as a first line of defense by absorbing mechanical and chemical wear, thereby significantly extending the life of the underlying tubes. Tube shields are essential in high-stress areas where exposure to combustion gases, ash particles, or high-velocity steam can quickly degrade unprotected surfaces. By preventing direct impact on the base metal, they help reduce operational downtime, lower maintenance costs, and prevent unexpected system failures. In boiler systems, tube shields are especially important to avoid tube thinning and ruptures, ensuring safer and more efficient operation. Product Overview At Ladhani Metal Corporation, we manufacture and supply premium-quality Half Round Tube Shields for a wide range of industrial applications. Our products are known for their dimensional accuracy, durability, and superior resistance to wear and corrosion. Designed for harsh operating environments, our tube shields can be customized in terms of thickness, radius, length, and grade to suit specific operating requirements. Whether you require protection for straight tubes, bends, or special boiler tube configurations, we have a solution tailored for you. Available Grades We manufacture Half Round Tube Shields using high-performance stainless steel and alloy steel grades that are selected based on their mechanical strength, temperature tolerance, and corrosion resistance. Stainless Steel Grades: • SS 304, SS 304L • SS 316, SS 316L • SS 310, SS 310S • SS 410, SS 420, SS 430 Heat-Resistant & Alloy Steel Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 These materials ensure the shields can withstand aggressive media, thermal cycling, and high-velocity particulate flow without cracking or deforming over time. Types of Half Round Tube Shields We offer various forms of Half Round Tube Shields to match different tube geometries and boiler configurations: • U-Type Half Round Tube Shield Designed to cover both the top and sides of the tube, offering extended protection in U-bend areas where wear is most common. • U-Type Outer Half Round Tube Shield Specifically shaped to shield the outer curvature of U-bend tubes, ideal for areas exposed to direct flame or gas flow. • U-Type Inner Half Round Tube Shield Fits the inner curvature of U-bend tubes to protect against erosion caused by high-velocity media turning around the bend. • Half Round Tube Shield for LTSH Type Custom-made to fit tubes in Low Temperature Super Heater (LTSH) sections, providing protection from ash and flue gases. • Half Round Straight Tube Shield Standard half-round shields used for straight tube sections, offering easy installation and effective protection. • Half Round Tube Shield for R/H Tube Designed for Reheater (R/H) tubes, typically found in high-temperature zones; made from heat-resistant materials. • Half Round Shield for Tube A general-purpose shield suitable for various industrial tubes requiring surface protection. • Half Round Tube Shield for WW Screen Engineered to fit water wall screen tubes, protecting against slagging and high radiant heat. • Half Round Tube Shield for Boiler Tube Specifically designed for boiler applications, these shields reduce wear cau Each type is designed for easy integration into existing boiler or piping systems, whether for repair, reinforcement, or preventive maintenance. Key Features ✔ High Durability – Effectively resists erosion, mechanical abrasion, scaling, and chemical attack ✔ Accurate Half-Round Fit – Custom-formed to ensure close contact and full protection of tube surface ✔ Weld-On or Clip-On Installation – Offers flexibility based on site requirements and installation methods ✔ Custom Sizes Available – Tailored to meet specific pipe diameters, wall thicknesses, and operating conditions ✔ Corrosion & Heat Resistance – Performs reliably under prolonged exposure to high temperatures and corrosive flue gases Conclusion Half Round Tube Shields by Ladhani Metal Corporation provide robust protection for critical tubing in boilers, heat exchangers, and high-temperature piping systems. Manufactured with a focus on performance, longevity, and ease of installation, these shields are a dependable solution for industrial operators aiming to enhance system reliability and reduce unplanned maintenance. 📩 Get in touch with us today for customized solutions, bulk order pricing, or technical consultations tailored to your specific industry requirements.

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Carbon Steel Flanges

DIN 2634 carbon steel flanges PN 25 are high-strength weld neck flanges manufactured according to the DIN 2634 standard. Specifically designed for use in high-pressure piping systems operating up to 25 bar (362 psi), these flanges offer excellent mechanical performance and are suitable for a wide range of industrial applications. Manufactured from quality carbon steel, they provide strong, durable, and cost-effective solutions for systems where corrosion resistance requirements are moderate but structural integrity is critical. Ladhani Metal Corporation is a recognized manufacturer and global supplier of carbon steel flanges, known for precision engineering, strict adherence to international standards, and advanced production capabilities. Each flange is subject to comprehensive testing and inspection to ensure reliability and consistent performance under demanding operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Suitable for medium to high-pressure applications where strength and impact resistance are essential. Flange Type: • Weld Neck Flanges Designed with a tapered hub to ensure smooth transition from flange to pipe, weld neck flanges are ideal for systems experiencing frequent thermal cycling, pressure fluctuations, and mechanical stress. • Flat Face (FF) Flanges Recommended for use with gaskets made from soft materials or when connecting to cast iron components, flat face flanges ensure even gasket compression and reliable sealing performance. Carbon Steel Grades and Typical Composition: Carbon Steel (ASTM A105 / C22.8 equivalent) – Forged Carbon Steel • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% • Iron (Fe): Balance Applications: Commonly used in oil and gas, petrochemical, water transmission, and power generation industries, especially in applications where high mechanical strength and pressure handling are more critical than corrosion resistance. Applications of DIN 2634 Carbon Steel Flanges PN 25: • Oil and Gas Pipelines Widely used in upstream and downstream systems for fluid transport under high pressure. • Petrochemical and Refining Plants Efficiently handles high-pressure flow systems involving hydrocarbons and steam. • Power Plants and Boiler Systems Suited for high-pressure steam and water lines, offering excellent tensile strength and fatigue resistance. • Water and Wastewater Infrastructure Used in municipal and industrial pipelines requiring cost-effective, robust flange connections. • General Industrial Systems Applicable in a wide range of mechanical systems and processing plants handling non-corrosive or mildly corrosive media. Key Features: • Compliant with DIN 2634 pressure and dimensional standards • PN 25 rating ensures compatibility with high-pressure pipelines • High tensile and yield strength for demanding structural requirements • Weld neck design enhances resistance to vibration and thermal expansion • Cost-effective solution for pressure-bearing connections • Available in standard and custom sizes, surface finishes, and pressure ratings • Heat treatment and coating options available upon request Conclusion: DIN 2634 carbon steel flanges PN 25 from Ladhani Metal Corporation provide a robust and economical solution for high-pressure systems where mechanical performance is essential. Their strength, reliability, and adaptability make them a preferred choice across industries such as oil and gas, power generation, and water infrastructure. For technical specifications, custom configurations, or pricing, contact Ladhani Metal Corporation today.

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