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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated components used to protect the external surfaces of tubes in boilers, heat exchangers, and high-temperature industrial equipment. These shields are critical for reducing erosion, oxidation, and thermal degradation, particularly in high-temperature zones where process gases, flames, or particulate matter can damage tube integrity over time. 1Cr20Ni14Si2 Half Round Tube Shield The 1Cr20Ni14Si2 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from a high-performance austenitic stainless steel alloy consisting of approximately 20% chromium, 14% nickel, and 2% silicon. This alloy is designed for excellent oxidation resistance, carburization resistance, and high-temperature structural stability. The inclusion of silicon significantly enhances the formation of a protective oxide film, making it suitable for use in severe thermal environments such as industrial furnaces, superheaters, and reformers. The shield’s half-round profile is engineered for easy installation over the tube surface, ensuring a tight, durable fit and long-term protection. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields critical areas of superheater and reheater tubes from oxidation and scale formation under high flue gas temperatures. • Furnace Tube Shielding – Guards against flame impingement, high-temperature corrosion, and mechanical erosion in radiant and convection zones. • Heat Exchanger Cladding – Offers external protection for tubes subjected to thermal shock and corrosive process gases. • Steam Reforming Equipment – Prevents surface degradation of tubes in syngas and hydrogen production systems operating under carburizing conditions. • Waste Heat Boilers and Incinerators – Provides a thermal barrier for tubes exposed to particulate-laden gas flows and fluctuating temperatures. Features • Excellent Oxidation Resistance – High chromium and silicon content form a dense, protective oxide layer for long service in oxidizing environments. • Carburization and Thermal Fatigue Resistance – Suitable for prolonged use in atmospheres containing hydrocarbons, CO, and high radiant heat. • High-Temperature Durability – Retains strength and resists creep deformation at service temperatures up to 1000°C. • Austenitic Microstructure – Offers superior ductility, resistance to cracking under thermal cycling, and excellent metallurgical stability. • Easy Installation – Half-round configuration allows for fast on-site fitment using mechanical clamping or welding, with minimal tube disruption. • Surface Finishing Options – Available in pickled, passivated, or bright annealed finishes for improved corrosion and heat resistance. • Custom Built – Manufactured to meet specific size, thickness, and design requirements for varied industrial applications. Applications • Thermal Power Plants – Used to protect boiler tubes in high-temperature zones like superheaters, economizers, and air preheaters. • Petrochemical and Refining Plants – Deployed in furnace tubes, reformer systems, and transfer line exchangers where oxidation and carburization are concerns. • Waste-to-Energy Systems – Protects boiler and heat recovery tubes from corrosive gas attack and ash erosion in incinerators. • Metallurgical Furnaces – Applied in annealing, forging, and reheating furnaces for protecting tube walls exposed to high heat and corrosive gases. • Cement and Lime Kilns – Shields heat recovery piping and cooler tubes from abrasion and elevated thermal conditions. • Chemical Process Equipment – Guards steam and process tubes in reactors, condensers, and exchangers from scaling and thermal damage. Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered to perform reliably in high-temperature, high-corrosion industrial environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield offers superior performance and longevity for boiler and furnace applications. Its austenitic structure ensures mechanical stability and ductility under extreme conditions, while its precise half-round design enables convenient installation and durable coverage. Custom-built to your project’s specifications, Ladhani Metal Corporation’s tube shields represent a smart investment in system protection, reliability, and long-term efficiency. For technical details, customization options, or a quotation, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are expertly engineered components designed to extend the life of boiler and heat exchanger tubes by protecting them against high-temperature oxidation, flue gas erosion, and mechanical damage. These shields are essential in power generation, petrochemical, and process industries where tube integrity is critical for system reliability and operational safety. 1Cr18Ni9Ti Half Round Tube Shield The 1Cr18Ni9Ti Half Round Tube Shield is a semi-cylindrical protective cover manufactured from titanium-stabilized stainless steel grade 1Cr18Ni9Ti. This material is equivalent to AISI 321 and is known for its excellent resistance to intergranular corrosion, especially after welding or prolonged high-temperature exposure. The addition of titanium in the alloy stabilizes the microstructure and prevents chromium carbide precipitation, making it ideal for thermal systems operating between 400°C and 900°C. The shield’s half-round design allows for quick and secure installation over existing tubes, providing durable protection in aggressive industrial environments. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Uses • Boiler Tube Protection – Guards tubes from high-temperature scaling and corrosion in superheater and reheater sections exposed to combustion gases. • Heat Exchanger Tubing – Reduces risk of thermal fatigue and corrosion in steam or process exchangers operating in elevated temperature zones. • Furnace Tube Shielding – Ideal for protecting radiant and convection zone tubes from oxidation and mechanical wear in refinery and chemical furnaces. • Petrochemical Piping – Prevents tube degradation in reformers, heaters, and gas coolers exposed to carburizing and oxidizing atmospheres. • Power Plant Steam Systems – Shields tubing in HRSGs and utility boilers operating under high-temperature and fluctuating load conditions. Features • Excellent Intergranular Corrosion Resistance – Titanium addition prevents carbide precipitation, making the shield ideal for welded and heat-cycled environments. • High-Temperature Stability – Performs effectively up to 850°C with consistent mechanical strength and oxidation resistance. • Austenitic Structure – Offers good ductility, toughness, and resistance to thermal shock and creep deformation. • Half-Round Precision Fit – Custom-formed to match tube diameters, ensuring tight coverage and easy field installation with clamps or welds. • Corrosion Protection – Withstands acidic flue gases, steam condensates, and other corrosive industrial byproducts. • Finishing Options – Supplied in bright annealed, pickled, or passivated finishes to suit operational and aesthetic needs. • Custom Dimensions – Available in various wall thicknesses, lengths, and diameters to suit different system designs and operating conditions. Applications • Thermal and Nuclear Power Plants – Protects boiler and superheater tubes from high-temperature stress and oxidation in base-load and cyclic operations. • Oil Refineries – Applied in fired heaters and reformers where tube protection from scale and corrosion is essential for system longevity. • Chemical Process Plants – Guards steam and fluid tubes in reactors and exchangers handling acidic or oxidizing media at high heat. • Fertilizer Industry – Shields ammonia converter and steam reforming tubes subjected to repeated thermal cycling. • Waste-to-Energy and Biomass Plants – Prevents erosion and degradation of tubes in flue gas zones with corrosive combustion byproducts. • Heat Recovery Steam Generators – Used in combined-cycle plants to extend the life of high-temperature steam tubing systems. Conclusion The 1Cr18Ni9Ti Half Round Tube Shield by Ladhani Metal Corporation is a superior-grade solution for tube protection in high-temperature, high-pressure, and corrosive industrial environments. Its titanium-stabilized austenitic structure offers outstanding resistance to intergranular corrosion, making it especially effective in welded applications and thermal systems exposed to fluctuating service conditions. Engineered for durability and precision, these shields help reduce maintenance costs, prevent tube failures, and ensure continuous, efficient system performance. With customizable sizes, expert fabrication, and reliable material traceability, Ladhani Metal Corporation is a trusted partner for advanced tube shielding solutions. For technical consultation, application support, or quotation requests, please contact Ladhani Metal Corporation.

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Titanium Flanges

DIN 2627 Titanium Flanges PN 400 are high-integrity blind flanges manufactured from corrosion-resistant titanium alloys, engineered for extreme pressure applications. These flanges conform to the DIN 2627 standard and are specifically designed to close the end of a piping system, providing a reliable, leak-tight seal. With a pressure rating of PN 400 (400 bar / 5800 psi), these titanium blind flanges are ideal for high-pressure systems operating in chemically aggressive or high-temperature environments. Ladhani Metal Corporation is a globally recognized manufacturer and exporter of titanium flanges, offering top-quality components that comply with stringent international specifications. The DIN 2627 PN 400 titanium flanges are especially suited for high-demand sectors where superior material performance is essential under extreme mechanical and corrosive conditions. Pressure Rating: • PN 400 (400 bar / 5800 psi): Designed for ultra-high-pressure systems requiring secure isolation and sealing. These flanges ensure operational safety and long-term durability in critical gas, fluid, or chemical applications. Flange Type: • Blind Flanges These solid disk flanges are used to terminate the flow in a pipeline or vessel and can be easily removed for inspection or system modification. They are essential in high-pressure systems for ensuring tight sealing without any flow path. • Flat Face (FF) Flanges Utilized with full-face gaskets and flat mating surfaces, flat face blind flanges distribute bolt load evenly to prevent flange deformation, particularly when paired with brittle or non-metallic components. Titanium Grades and Composition: Titanium Grade 2 (UNS R50400) Composition: • Titanium (Ti): ≥ 98.5% • Trace Elements: Iron (Fe), Oxygen (O), Carbon (C), Nitrogen (N), Hydrogen (H) Applications: Grade 2 titanium offers excellent corrosion resistance, good ductility, and weldability, making it suitable for high-pressure chemical processing, marine systems, and water treatment environments. Titanium Grade 5 (Ti-6Al-4V, UNS R56400) Composition: • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% Applications: Grade 5 titanium delivers superior tensile strength and resistance to fatigue, high temperatures, and corrosion. It is the preferred material for aerospace, defense, offshore drilling, and pressurized chemical applications requiring durability under extreme conditions. Applications of DIN 2627 Titanium Flanges PN 400: • High-Pressure Chemical and Petrochemical Systems Used to terminate pipelines in systems transporting reactive or corrosive chemicals under high pressure. • Offshore Oil and Gas Platforms Ideal for sealing high-pressure flowlines and isolation points exposed to seawater and mechanical stress. • Aerospace Hydraulic and Fuel Systems Applied in high-performance systems requiring lightweight, pressure-resistant sealing. • Marine Engineering and Subsea Installations Deployed in subsea structures and marine piping where both high pressure and chloride-induced corrosion are concerns. • Nuclear and Power Generation Suited for extreme environments involving radioactive, corrosive, or high-temperature media. • Industrial Process Systems Used in closed-loop systems, autoclaves, reactors, and high-pressure vessels. Key Features: • Manufactured according to DIN 2627 specifications • PN 400 pressure rating for ultra-high-pressure environments • Exceptional corrosion resistance in seawater and chemical exposure • Titanium Grade 2 and Grade 5 options for specific strength and application needs • Blind flange design for secure system termination • Flat face flanges ensure optimal gasket compatibility and load balance • High strength-to-weight ratio and long service life • Suitable for offshore, aerospace, chemical, and power industries • Custom configurations, sizes, and finishes available upon request Conclusion: DIN 2627 Titanium Flanges PN 400 by Ladhani Metal Corporation are engineered to meet the highest standards of performance in ultra-high-pressure systems. Whether in offshore drilling, aerospace, or advanced chemical processes, these flanges offer unmatched reliability, corrosion resistance, and structural integrity. Contact Ladhani Metal Corporation for technical guidance, material selection, or customized solutions for your specific project needs.

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Monel Flanges

DIN 2568 Monel Flanges PN 64 are high-integrity threaded flanges manufactured from corrosion-resistant Monel alloys, designed to perform reliably under high pressure and in highly corrosive environments. Built in accordance with DIN 2568 standards, these flanges offer outstanding resistance to seawater, acids, and alkalis, while maintaining high mechanical strength and thermal stability. They are ideally suited for use in marine, chemical, oil and gas, and offshore applications where both durability and corrosion performance are critical. Ladhani Metal Corporation is a recognized manufacturer and exporter of Monel flanges, offering components that conform to global industry specifications. The threaded design facilitates easy, weld-free installation and disassembly, making them ideal for systems requiring frequent maintenance or rapid assembly in corrosive environments. Pressure Rating: • PN 64 (64 bar / 928 psi): Specially engineered for high-pressure systems exposed to aggressive chemical environments, ensuring mechanical integrity and long service life. Flange Types: • Threaded (Screwed) Flanges Enable efficient, non-welded installation and maintenance in high-corrosion environments. • Raised Face (RF) Flanges Improve gasket sealing performance in systems with pressure and temperature variations. • Flat Face (FF) Flanges Suited for connections with flat-faced components, ensuring uniform gasket load distribution. • Forged Threaded Flanges Provide enhanced strength, dimensional precision, and resistance to corrosion. • Custom-Machined Flanges Available in a variety of sizes, pressure ratings, and Monel grades to suit specific application needs. Available Monel Grades and Composition: 1. Monel 400 (UNS N04400) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): 2.0 – 2.5% • Manganese (Mn): ≤ 2.0% Applications: Commonly used in marine engineering, chemical processing, and hydrocarbon systems for its excellent resistance to saltwater, hydrofluoric acid, and stress corrosion cracking. 2. Monel K500 (UNS N05500) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% Applications: Ideal for high-strength applications such as pump shafts, marine fasteners, and heat exchangers, combining the corrosion resistance of Monel 400 with increased hardness and tensile strength. Applications of DIN 2568 Monel Flanges: • Marine and Offshore Systems Used in seawater piping, ballast systems, and marine heat exchangers. • Chemical and Petrochemical Plants Resistant to acidic and alkaline media in processing plants and reactors. • Oil and Gas Industry Applied in sour gas service, separators, and wellhead systems. • Power Generation Installed in condensers, boilers, and cooling systems exposed to aggressive fluids. • Aerospace and Heat Treatment Suitable for exhaust systems, fixtures, and salt bath environments. Key Features: • Conforms to DIN 2568 standard • Rated for PN 64 high-pressure service • Exceptional resistance to seawater, acids, and alkalis • High strength, ductility, and fatigue resistance • Threaded design allows for fast, weld-free installation and disassembly • Supplied with test certificates, material traceability, and quality documentation • Available with custom machining, finishing, and dimensional options Conclusion: DIN 2568 Monel Flanges PN 64 from Ladhani Metal Corporation offer an optimal solution for high-pressure systems operating in chemically aggressive or marine environments. With superior mechanical performance and corrosion resistance, Monel 400 and K500 flanges provide long-lasting service life in demanding applications. For technical support, grade selection, or custom orders, contact Ladhani Metal Corporation today

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Super Duplex flanges

DIN 2545 Super Duplex flanges are specifically designed to offer outstanding strength and resistance to corrosion, especially in highly aggressive environments. Ladhani Metal Corporation supplies these high-performance flanges made from super duplex stainless steel, combining the advantages of both austenitic and ferritic structures to achieve superior mechanical properties and exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. With a pressure rating of PN 40, these flanges can withstand pressures up to 40 bar, ensuring reliable and safe performance in demanding applications such as offshore oil and gas, chemical processing, and marine industries. Types of DIN 2545 Super Duplex Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface, suitable for low-pressure systems where uniform distribution of sealing force is needed. Raised Face Flanges (RF) – These flanges feature a raised area around the bolt holes, providing higher sealing pressure and better performance in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove to accommodate a metal sealing ring, these flanges are ideal for use in high-pressure and high-temperature systems. Grades and Chemical Composition: Super Duplex 2507 (UNS S32750) Chemical Composition: Chromium (Cr): 25% Nickel (Ni): 7% Molybdenum (Mo): 4% Nitrogen (N): 0.27% Iron (Fe): Balance This composition provides a remarkable combination of properties: Corrosion Resistance: Excellent protection against pitting, crevice corrosion, and stress corrosion cracking, even in environments containing chlorides or other aggressive chemicals. High Strength: The high molybdenum and nitrogen content enhance both the strength and corrosion resistance of the material, making it ideal for applications in highly corrosive, high-pressure environments. Ductility and Toughness: Despite its high strength, Super Duplex 2507 maintains good ductility, which is crucial Super Duplex 2507 is a high-alloy material known for its exceptional resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. It is used in the most demanding applications, including offshore and subsea oil and gas, where high pressures and harsh environments are common. The enhanced molybdenum and nitrogen content provide superior mechanical strength and corrosion resistance. PN 40 Pressure Rating: The "PN" rating indicates the flange's pressure capacity. With PN 40, the flange is rated to handle pressures up to 40 bar, making it suitable for high-pressure applications where reliability and leak-free connections are essential. Applications: DIN 2545 Super Duplex flanges with PN 40 are widely used in industries that require superior performance under extreme conditions. Common applications include: Oil and Gas Industry: Offshore Platforms and Subsea Pipelines: Super duplex flanges are commonly used in offshore oil and gas platforms where exposure to seawater and harsh conditions requires materials with superior resistance to corrosion. Downhole Equipment: These flanges are ideal for equipment used in oil extraction, such as wellhead connections, blowout preventers, and pipeline systems under high pressure. Chemical and Petrochemical Industry: High-Pressure Reactors and Heat Exchangers: Super duplex flanges are essential in systems handling aggressive chemicals, such as acids, alkalis, and chloride-containing compounds, where both high strength and corrosion resistance are critical. Pipelines for Petrochemical Transport: Used in the transportation of petrochemicals and refined products, offering durability against corrosive chemicals and high temperatures. Marine and Offshore Applications: Seawater Cooling Systems: The excellent corrosion resistance of super duplex steel makes these flanges ideal for marine cooling systems, including seawater pumps and piping systems on ships and offshore platforms. Desalination Plants: Super duplex flanges are used in seawater desalination systems, where they help resist the corrosive effects of saltwater. Power Generation Industry: Nuclear and Fossil Fuel Plants: Super duplex flanges are employed in high-pressure steam lines, cooling systems, and heat exchangers where both strength and resistance to corrosion and erosion are necessary. Geothermal Energy Systems: Used in geothermal plants where high-temperature, aggressive fluids may cause corrosion, super duplex flanges ensure long-lasting performance. Conclusion: Ladhani Metal Corporation ensures that each Super Duplex flange meets stringent quality standards and is manufactured to exact specifications, ensuring durability and long-lasting performance in the most challenging environments. #din2545 #din2545flanges #din2545superduplexflanges #flanges

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blind flanges

DIN 2527 blind flanges are sealing components used in piping systems to close the ends of pipes, valves, or pressure vessels where no further connection is required. These flanges are designed to prevent the flow of fluids or gases, isolate sections of the piping system for maintenance, or facilitate pressure testing of the system. The DIN 2527 standard ensures these flanges meet specific dimensional and mechanical properties for reliable performance in various industrial applications. material type : Titanium: Titanium flanges, including Grade 2 and Grade 5, are known for their exceptional resistance to corrosion, particularly in aggressive environments like seawater and chemicals. These lightweight and strong materials are commonly used in aerospace, marine, and chemical industries. Stainless Steel (SS): Stainless steel, including grades like 304 and 316, provides excellent corrosion resistance, particularly in harsh environments. It is used in industries like chemical processing and marine applications, where resistance to corrosion and oxidation is essential. Carbon Steel (C.S.): Carbon steel is a popular choice for DIN 2527 blind flanges due to its strength, weldability, and cost-effectiveness. It is ideal for general-purpose applications in systems with moderate temperature and pressure conditions, using grades like St 37 and A105. Mild Steel (MS): Mild steel is a low-carbon steel that offers good formability and strength, making it suitable for less demanding applications. It is commonly used in systems where high pressure or corrosion resistance is not a critical concern. Alloy Steel: Alloy steel flanges, such as A182 F11 and A182 F22, are designed for high-temperature and high-pressure applications. They offer greater strength, thermal expansion resistance, and durability, making them ideal for power generation and petrochemical industries. Inconel: Inconel flanges, including Inconel 600 and 625, are ideal for extreme high-temperature and aggressive environments. These alloys provide superior strength and exceptional resistance to oxidation and corrosion, making them suitable for high-performance applications. SS Duplex Steel: Duplex steel, such as grade 2205, combines the characteristics of both austenitic and ferritic steels, offering high strength and superior resistance to corrosion. It is ideal for use in chemical and marine environments where stress corrosion cracking resistance is crucial. SS Super Duplex Steel: Super duplex steel, such as 2507, provides a combination of high strength and excellent corrosion resistance, especially in harsh environments. It is highly resistant to pitting and stress corrosion cracking, making it ideal for demanding applications in the oil, gas, and marine industries. Key Features of DIN 2527 Blind Flanges: Material Variety: DIN 2527 blind flanges are available in different materials, including carbon steel, mild steel, stainless steel, alloy steel, and special alloys like Inconel or Duplex steel, offering a wide range of options to meet the needs of different environments, temperatures, and pressures. Pressure and Temperature Ratings: These flanges are available in different pressure ratings such as PN6, PN10, PN16, PN25, and PN40, ensuring they can withstand the required pressures for various industrial applications. Dimensional Standards: The DIN 2527 standard ensures precise dimensional accuracy, allowing for reliable sealing and easy installation in piping systems. These flanges are available in various nominal diameters, typically ranging from DN10 (1/2 inch) to DN600 (24 inches) or more, depending on the system requirements.

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carbon steel blind flange

DIN 2527 Carbon Steel (C.S.) Blind Flanges are designed to seal the ends of pipes or vessels in industrial piping systems where no further connection is required. These blind flanges are made from carbon steel, which is known for its strength, durability, and cost-effectiveness. The DIN 2527 standard ensures that these flanges meet precise dimensional and mechanical requirements for reliability under various industrial conditions. Material Composition of Carbon Steel (C.S.) Blind Flanges: The material used in DIN 2527 carbon steel blind flanges typically includes carbon steel grades like St 37, St 52, or A105, which are commonly used for pressure-containing parts in piping systems. The general composition of carbon steel includes: Carbon (C): 0.05% to 0.25% – Provides strength and hardness. Manganese (Mn): 0.30% to 0.90% – Enhances toughness and strength. Silicon (Si): 0.10% to 0.60% – Adds strength and hardness. Phosphorus (P): Up to 0.04% – Ensures better toughness and workability. Sulfur (S): Up to 0.05% – Keeps the material ductile and machinable. Iron (Fe): The remainder of the material – Makes up the base composition. These carbon steel grades provide excellent mechanical properties, such as strength, ductility, and weldability, making them suitable for a wide range of applications in moderate temperature and pressure environments. Key Features of DIN 2527 Carbon Steel Blind Flanges: Temperature and Pressure Resistance: Operating Temperature: Carbon steel can withstand temperatures up to 400°C (752°F) without significant degradation. It is ideal for moderate temperature applications. Pressure Tolerance: DIN 2527 carbon steel blind flanges come with pressure ratings such as PN6, PN10, PN16, PN25, and higher, ensuring they can safely handle pressure in piping systems. Corrosion Resistance: Carbon steel is not highly resistant to corrosion, especially in moisture, chlorides, or acidic environments. To enhance the corrosion resistance, these flanges can be galvanized or coated (with zinc or paint), which helps in increasing their durability in mildly corrosive environments. Strength and Durability: Carbon steel offers high strength and good toughness under moderate stress and pressure conditions. It is stronger than mild steel, providing a reliable seal for general industrial use. Dimensional Accuracy and Pressure Class: The DIN 2527 standard ensures precise dimensional accuracy, enabling easy and reliable installation. Carbon steel blind flanges come in different pressure ratings like PN6, PN10, PN16, and PN25, providing flexibility based on the system's pressure requirements. Design and Types of DIN 2527 Carbon Steel Blind Flanges: Standard Blind Flange (Type A): A solid circular flange used for general isolation of pipeline sections where no further connection is needed. Flat-Faced Blind Flange: This flange features a flat sealing surface, making it suitable for low-pressure systems or applications where a tight seal is not required. Raised Face Blind Flange: Has a raised surface for a better seal in medium-to-high-pressure systems, where the flange is bolted to a matching raised face of another flange. Ring-Type Joint (RTJ) Blind Flange: Used in high-pressure systems, this flange has a groove that holds an RTJ gasket, offering a superior seal under high-pressure conditions. Long Weld Neck Blind Flange: Features an extended neck for welding to the pipe, providing additional strength and making it suitable for high-pressure or high-stress applications. Nominal Diameter: Available in a wide range of nominal diameters (e.g., DN10, DN50, DN150, DN600), ensuring compatibility with different pipe sizes and system requirements.

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Titanium Blind Flanges

DIN 2527 Titanium Grade 5 Blind Flanges are premium-quality sealing components designed to close off the open ends of pipes, vessels, or equipment in systems where no further connection is needed. Made from Titanium Grade 5 (Ti-6Al-4V), these flanges are known for their superior strength, excellent corrosion resistance, and lightweight properties. Titanium Grade 5 is an alloy composed of titanium, aluminum, and vanadium, making it stronger and more heat-resistant than commercially pure titanium (Grade 2). These flanges adhere to the DIN 2527 standard, ensuring that they meet the precise requirements for dimensional accuracy, pressure tolerance, and mechanical performance. Material Composition of Titanium Grade 5 (Ti-6Al-4V): Titanium Grade 5, also known as Ti-6Al-4V, is composed of the following elements: Titanium (Ti): 90.0% min Aluminum (Al): 6.0% - 7.0% Vanadium (V): 3.5% - 4.5% Iron (Fe): 0.25% max Oxygen (O): 0.20% max Carbon (C): 0.10% max Nitrogen (N): 0.05% max Hydrogen (H): 0.015% max Titanium Grade 5 is one of the most widely used titanium alloys due to its high strength, resistance to corrosion, and ability to withstand elevated temperatures, making it suitable for high-performance applications. Key Features of DIN 2527 Titanium Grade 5 Blind Flanges: Superior Strength: Titanium Grade 5 offers high strength (approximately 130 ksi tensile strength) while maintaining its light weight, making it suitable for demanding applications where both strength and low mass are important, such as in aerospace and military systems. Corrosion Resistance: Titanium Grade 5 exhibits exceptional corrosion resistance, particularly against chlorides, seawater, and acidic environments. It is highly resistant to pitting, crevice corrosion, and stress corrosion cracking. It performs well in the presence of strong acids like sulfuric and hydrochloric acids, making it suitable for chemical processing systems, offshore, and marine applications. Temperature Resistance: Titanium Grade 5 can withstand elevated temperatures, with a continuous operating temperature up to 400°C (752°F) and intermittent exposure to higher temperatures. This makes it suitable for high-temperature applications in aerospace, power generation, and chemical industries. Light Weight: Titanium alloys, including Grade 5, have a very low density, approximately 60% of that of steel, making them an excellent choice for applications where weight reduction is a priority, such as in the aerospace and automotive industries. Dimensional Accuracy & Pressure Ratings: DIN 2527 Titanium Grade 5 Blind Flanges are manufactured to exacting standards to ensure a tight, secure seal in piping systems. Available in various pressure classes such as PN6, PN10, and PN16, allowing compatibility with a range of piping systems depending on the pressure requirements. Design Options: Standard Blind Flange (Type A): A solid, circular flange used to seal the end of a pipe or vessel. Flat-Faced Blind Flange: Designed with a flat sealing surface for low-pressure systems. Raised Face Blind Flange: Features a raised area around the center for improved sealing in higher pressure applications. Ring-Type Joint (RTJ) Blind Flange: Designed for high-pressure applications with a groove for a ring-type joint gasket, commonly used in the oil and gas industries. Long Weld Neck Blind Flange: Includes an extended neck for welding, providing additional strength in high-pressure or stressed systems. Nominal Diameter: DIN 2527 Titanium Grade 5 Blind Flanges are available in a variety of nominal diameters (DN), ranging from DN10 (1/2 inch) up to DN600 (24 inches) or larger, depending on system requirements.

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Titanium flange end ball valve actuator type

Ladhani Metal Corporation is a manufacturer and stockist of a wide range of titanium valves, including: Titanium Full Bore and Flanged Valves, Titanium Needle Valves, Titanium Check Valves, Titanium Globe Valves, Titanium Gate Valves, Titanium Y Strainers, and other titanium forged fittings. Titanium valves are available in a variety of material grades, ranging from the most commonly used Grade 2 to alloyed titanium grades such as Gr. 5, Gr. 7, and Gr. 12. Titanium alloys are also known as R50400, R50550, and R56400 in UNS. Titanium valves are designed as per ANSI B16.34. Titanium valves are primarily made from ASTM B381 Grade F2 and F5. We manufacture our ball valves entirely from titanium, including: Titanium Ball Titanium Body Titanium Handle Titanium Fasteners Titanium Flange Ladhani Metal Corporation is a manufacturer, exporter, and supplier of titanium ball valves. Our Titanium Ball Valve Products: 1000 - 6000 PSI Two-Piece Full Bore Ball Valve 1000 - 6000 PSI Three-Piece Full Bore Ball Valve ANSI Class 150 – 900 Two-Piece Flanged Ball Valve ANSI Class 150 – 900 Two-Piece Flanged Ball Valve Design Features: Full Bar Machined Construction Valve Design as per ANSI B16.34 2-Piece Body Design, Full Bore Blow-Out-Proof Stem Design Flange Face to Face: ANSI B16.10 Class 150/300 RF Flange Dimension: ANSI B16.5 Class 150/300 End Type: Screwed & Welded End NACE MR0175 is available Ladhani Metal Corporation can also manufacture titanium ball valves in grades such as Titanium Grade 1, Titanium Grade 2, Titanium Grade 5, Titanium Grade 9, Titanium Grade 6, and Titanium Grade 23. Available at the following locations: Coimbatore, Rudrapur, Bhilai, Raigarh, Navi Mumbai, Aluva, Vijayawada, Firozabad, Panna, Panipat, Channapatna, Varanasi, Moradabad, Bareilly, Jamshedpur, Tiruppur, Rajahmundry, Bokaro Steel City, Kolkata, Durgapur, Kharagpur, Hosdurg, Haldia, Indore, Pithampur, Belagavi, Dibrugarh, Palakkad, Delhi, Noida, Kannur, Salem, Sivakasi, Kanpur, Rajkot, Kochi, Peenya, Surat, Rourkela, Visakhapatnam, Angul, Ahmedabad, Gandhinagar, Jamnagar, Vadodara, Bharuch-Ankleshwar, Ludhiana, Pimpri-Chinchwad, Mumbai, Bangalore, Thiruvananthapuram, Thrissur, Gajraula, Unnao, Sri City, Margao, Kunnamkulam, Darjeeling, Nashik, Chennai, Hosur, Haridwar, Faridabad, Mathura, Gurugram, Baddi, Calicut, Pune, Aurangabad, Nagpur, Mirzapur, Perambra, Muzaffarnagar, Meerut, Saharanpur, Bulandshahr, Ichalkaranji, Muvattupuzha, Aligarh, Anjar, Bardoli, Chittaranjan, Hyderabad, Jharia, Morbi, Nepanagar, Kollam, Tiruvalla, Kottayam, Idukki, Alappuzha, Cherthala, Alwaye, Ambattur, Ambarnath, Amritsar, Avadi, Ankleshwar, Bhadravati, Cochin, Dindigul, Ennore, Guntur, Kagithapuram, Kalpakkam, Kollegal, Kolar, Lucknow, Mysore, Nandambakkam, Nangal, Neyveli, Ooty, Perambur, Pinjore, Rupnarayanpur, Renukoot, Sindri, Singhbhum, Sirpur, Udhana, Urkunta, Worli, Zaina Kot. We are an exporter to the following countries: Russia, Canada, United States, China, Brazil, Australia, Argentina, Kazakhstan, Algeria, Democratic Republic of the Congo, Denmark, Saudi Arabia, Mexico, Indonesia, Sudan, Libya, Iran, Mongolia, Peru, Chad, Niger, Angola, Mali, South Africa, Colombia, Ethiopia, Bolivia, Mauritania, Egypt, Tanzania, Nigeria, Venezuela, Namibia, Mozambique, Pakistan, Turkey, Chile, Zambia, Myanmar, Afghanistan, South Sudan, France, Somalia, Central African Republic, Ukraine, Madagascar, Botswana, Kenya, Yemen, Thailand, Spain, Turkmenistan, Cameroon, Papua New Guinea, Sweden, Uzbekistan, Morocco, Iraq, Paraguay, Zimbabwe, Norway, Japan, Germany, Republic of the Congo, Finland, Vietnam, Malaysia, Côte d'Ivoire, Poland, Oman, Italy, Philippines, Ecuador, Burkina Faso, New Zealand, Gabon, United Kingdom, Guinea, Uganda, Ghana, Romania, Laos, Guyana, Belarus, Kyrgyzstan, Senegal, Syria, Cambodia, Uruguay, and Suriname.

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