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'easily processed'

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titanium tank and vessel

At Ladhani Metal Corporation, we rely on advanced, durable, and highly resistant Titanium Tanks and Vessels in our state-of-the-art gold and silver refining processes to meet the highest industry standards of efficiency and quality. Titanium, known for its exceptional strength, lightweight nature, and superior corrosion resistance, is the perfect material for handling the challenging and chemically aggressive processes involved in precious metal refining. Titanium Tanks and Vessels are critical components in ensuring the refined metals remain pure and free from contaminants, which is a paramount concern in the production of high-quality gold and silver. These tanks and vessels are custom-designed to withstand the demanding conditions of refining, where harsh chemicals, high temperatures, and reactive agents are frequently used. Key Features and Advantages of Titanium Tanks and Vessels: Unmatched Corrosion Resistance: Titanium's resistance to corrosion in both oxidizing and reducing environments makes it ideal for gold and silver refining operations. High Strength and Durability: Titanium exhibits extraordinary strength even at high temperatures, allowing our refining plant to maintain operational efficiency without concerns about material failure. Precision and Purity Assurance: Titanium's non-reactive nature ensures that it does not introduce any impurities into the refining solution, which is critical when producing high-purity gold and silver. As precious metals are refined, any contaminant introduced through the process can significantly reduce the quality of the final product. Titanium's inert properties prevent such risks, allowing for the highest-quality output. Optimal Design for Efficient Operations: The Titanium Tanks and Vessels are designed with precision to optimize chemical mixing, temperature regulation, and overall process control, contributing to the efficiency of the refining operations. Their advanced engineering ensures minimal energy loss and greater process consistency, which translates to better yields and faster turnaround times in the refining cycle. Applications in Gold and Silver Refining: Electrolytic Refining: Titanium vessels are used to hold the electrolyte solutions during electrorefining processes, which are crucial for separating pure gold and silver from impurities. The non-reactive properties of titanium ensure that the refining chemicals do not degrade the container or contaminate the solution. Aqua Regia Processing: When gold is dissolved in aqua regia for further separation and purification, the highly corrosive nature of this acid mixture makes titanium an ideal material for containing the solution without causing any damage to the vessel. Conclusion: The Titanium Tanks and Vessels at Ladhani Metal Corporation are integral to the efficiency, safety, and success of our precious metal refining operations. By leveraging the unique properties of titanium, we ensure that our gold and silver refining processes produce the highest purity metals while maintaining cost-effectiveness, operational longevity, and minimal maintenance requirements. Our commitment to using the best materials in the industry translates to superior results and a refined product that meets the exacting standards of our clients.

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Titanium flange end ball valve actuator type

Ladhani Metal Corporation is a manufacturer and stockist of a wide range of titanium valves, including: Titanium Full Bore and Flanged Valves, Titanium Needle Valves, Titanium Check Valves, Titanium Globe Valves, Titanium Gate Valves, Titanium Y Strainers, and other titanium forged fittings. Titanium valves are available in a variety of material grades, ranging from the most commonly used Grade 2 to alloyed titanium grades such as Gr. 5, Gr. 7, and Gr. 12. Titanium alloys are also known as R50400, R50550, and R56400 in UNS. Titanium valves are designed as per ANSI B16.34. Titanium valves are primarily made from ASTM B381 Grade F2 and F5. We manufacture our ball valves entirely from titanium, including: Titanium Ball Titanium Body Titanium Handle Titanium Fasteners Titanium Flange Ladhani Metal Corporation is a manufacturer, exporter, and supplier of titanium ball valves. Our Titanium Ball Valve Products: 1000 - 6000 PSI Two-Piece Full Bore Ball Valve 1000 - 6000 PSI Three-Piece Full Bore Ball Valve ANSI Class 150 – 900 Two-Piece Flanged Ball Valve ANSI Class 150 – 900 Two-Piece Flanged Ball Valve Design Features: Full Bar Machined Construction Valve Design as per ANSI B16.34 2-Piece Body Design, Full Bore Blow-Out-Proof Stem Design Flange Face to Face: ANSI B16.10 Class 150/300 RF Flange Dimension: ANSI B16.5 Class 150/300 End Type: Screwed & Welded End NACE MR0175 is available Ladhani Metal Corporation can also manufacture titanium ball valves in grades such as Titanium Grade 1, Titanium Grade 2, Titanium Grade 5, Titanium Grade 9, Titanium Grade 6, and Titanium Grade 23. Available at the following locations: Coimbatore, Rudrapur, Bhilai, Raigarh, Navi Mumbai, Aluva, Vijayawada, Firozabad, Panna, Panipat, Channapatna, Varanasi, Moradabad, Bareilly, Jamshedpur, Tiruppur, Rajahmundry, Bokaro Steel City, Kolkata, Durgapur, Kharagpur, Hosdurg, Haldia, Indore, Pithampur, Belagavi, Dibrugarh, Palakkad, Delhi, Noida, Kannur, Salem, Sivakasi, Kanpur, Rajkot, Kochi, Peenya, Surat, Rourkela, Visakhapatnam, Angul, Ahmedabad, Gandhinagar, Jamnagar, Vadodara, Bharuch-Ankleshwar, Ludhiana, Pimpri-Chinchwad, Mumbai, Bangalore, Thiruvananthapuram, Thrissur, Gajraula, Unnao, Sri City, Margao, Kunnamkulam, Darjeeling, Nashik, Chennai, Hosur, Haridwar, Faridabad, Mathura, Gurugram, Baddi, Calicut, Pune, Aurangabad, Nagpur, Mirzapur, Perambra, Muzaffarnagar, Meerut, Saharanpur, Bulandshahr, Ichalkaranji, Muvattupuzha, Aligarh, Anjar, Bardoli, Chittaranjan, Hyderabad, Jharia, Morbi, Nepanagar, Kollam, Tiruvalla, Kottayam, Idukki, Alappuzha, Cherthala, Alwaye, Ambattur, Ambarnath, Amritsar, Avadi, Ankleshwar, Bhadravati, Cochin, Dindigul, Ennore, Guntur, Kagithapuram, Kalpakkam, Kollegal, Kolar, Lucknow, Mysore, Nandambakkam, Nangal, Neyveli, Ooty, Perambur, Pinjore, Rupnarayanpur, Renukoot, Sindri, Singhbhum, Sirpur, Udhana, Urkunta, Worli, Zaina Kot. We are an exporter to the following countries: Russia, Canada, United States, China, Brazil, Australia, Argentina, Kazakhstan, Algeria, Democratic Republic of the Congo, Denmark, Saudi Arabia, Mexico, Indonesia, Sudan, Libya, Iran, Mongolia, Peru, Chad, Niger, Angola, Mali, South Africa, Colombia, Ethiopia, Bolivia, Mauritania, Egypt, Tanzania, Nigeria, Venezuela, Namibia, Mozambique, Pakistan, Turkey, Chile, Zambia, Myanmar, Afghanistan, South Sudan, France, Somalia, Central African Republic, Ukraine, Madagascar, Botswana, Kenya, Yemen, Thailand, Spain, Turkmenistan, Cameroon, Papua New Guinea, Sweden, Uzbekistan, Morocco, Iraq, Paraguay, Zimbabwe, Norway, Japan, Germany, Republic of the Congo, Finland, Vietnam, Malaysia, CΓ΄te d'Ivoire, Poland, Oman, Italy, Philippines, Ecuador, Burkina Faso, New Zealand, Gabon, United Kingdom, Guinea, Uganda, Ghana, Romania, Laos, Guyana, Belarus, Kyrgyzstan, Senegal, Syria, Cambodia, Uruguay, and Suriname.

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bar/rod

A tungsten alloy bar is a dense, strong, and high-melting-point metal product made primarily from tungsten combined with other metals like nickel, iron, or copper. These rods are known for their exceptional durability, resistance to heat and wear, and high density, making them ideal for applications in aerospace, defense, medical devices, and manufacturing processes. Tungsten alloy rods are commonly used for radiation shielding, electrical contacts, counterweights, and as tooling components in high-stress environments. It is produced by pressing and sintering into billets, which are worked by rolling or swaging into rod. Specific length can be supplied upon request. Key Features of Tungsten Bars: High Density: Tungsten bars are extremely dense, making them ideal for applications that require weight and mass, such as counterweights and ballast. Superior Strength: Tungsten exhibits one of the highest melting points and tensile strengths of any metal, making the bars suitable for high-stress environments. Wear and Corrosion Resistance: Tungsten's resistance to corrosion and wear ensures long-lasting performance, even in harsh industrial conditions. Heat Resistance: With its high melting point, tungsten is capable of maintaining its integrity in extreme temperature environments. We also manufacture in following grades: Type Density (g/cmΒ³) 85W-10.5Ni-4.5Fe 15.8-16.0 90W-7NI-3FE 16.9-17.1 90W-6Ni-4Fe 16.7-17.0 91W-6Ni-3FE 17.1-17.3 92W-5Ni-3FE 17.3-17.5 92.5W-5Ni-2.5Fe 17.4-17.6 93W-4 NI-3FE 17.5-17.6 93W-4.9Ni-2.1Fe 17.5-17.6 93W-5Ni-2Fe 17.5-17.6 95W-3Ni-2Fe 17.9-18.1 95W-3.5Ni-1.5Fe 17.9-18.1 96W-3Ni-1FE 18.2-18.3 97W-2Ni-1FE 18.4-18.5 98W-1Ni-1FE 18.4-18.6 90W-6Ni-4CU 17.0-17.2 93W-5Ni-2CU 17.5-17.6

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split pins

Ladhani Metal Corporation offers premium DIN 94 Aluminium Alloy products, meticulously manufactured to meet the highest industry standards. In compliance with DIN 94, a globally recognized standard for aluminium alloys, these materials provide superior strength, light weight, and corrosion resistance. Ideal for a wide range of applications, including automotive, aerospace, construction, and industrial machinery. Key Features: Lightweight and Strong: Known for its excellent strength-to-weight ratio, aluminium alloy is significantly lighter than steel but provides comparable or superior strength in many applications. It offers exceptional mechanical properties, including tensile strength, yield strength, and hardness, while remaining much lighter than other metals, making it ideal for applications where weight reduction is crucial, such as in the aerospace and automotive industries. Corrosion Resistance: it is resistant to corrosion. The alloy naturally forms an oxide layer on its surface, providing a protective barrier that resists oxidation. This makes it highly suitable for use in marine, coastal, and other harsh environments where exposure to moisture and chemicals can be a concern. Excellent Machinability and Formability: It offers good weldability, along with the ability to be extruded, forged, and shaped into complex forms, making it a versatile material for manufacturers across various sectors. The alloy can be easily processed into sheets, plates, rods, and bars, enabling its use in numerous production techniques. Thermal and Electrical Conductivity: Aluminium alloys are known for their high thermal and electrical conductivity. It is ideal for applications that require effective heat dissipation or electrical conductivity, such as in electrical components, heat exchangers, and radiators. Applications: Automotive: Components such as engine parts, wheels, frames, and body panels where weight reduction is a priority without compromising strength. Aerospace: Structural components, wing sections, and fuselage parts, benefiting from the alloy's lightweight and high-strength properties. Marine: Used in boat hulls, ship parts, and offshore structures due to its excellent resistance to corrosion in saltwater environments. Construction and Engineering: Aluminium alloy is used for window frames, roofing, structural beams, and other architectural elements, benefiting from its strength and weather-resistant properties. Our Domestic reach is unlimited and we supply to this following cities Ahmedabad, Amritsar, Aurangabad, Bangalore, Bhopal, Chandigarh, Chennai, Coimbatore, Dhanbad, Faridabad, Ghaziabad, Guwahati, Gwalior, Howrah, Hyderabad, Indore, Jabalpur, Jaipur, Jodhpur, Kanpur, Kolkata, Kota, Lucknow, Ludhiana, Madurai, Meerut, Mumbai, Nagpur, Nashik, Navi Mumbai, New Delhi, Patna, Pune, Raipur, Rajkot, Ranchi, Solapur, Srinagar, Surat, Thane, Vadodara, Varanasi, Vijayawada, Visakhapatnam, Hubballi, Tiruchirappalli, Bareilly, Moradabad, Mysore, Gurgaon, Aligarh, Jalandhar, Bhubaneswar We export to following Countries: Russia, Canada, United States, China, Brazil, Australia, Argentina, Kazakhstan, Algeria, Denmark, Saudi Arabia, Mexico, Indonesia, Iran, Mongolia, Peru, South Africa, Colombia, Ethiopia, Bolivia, Egypt, Venezuela, Turkey, Chile, Myanmar, France, Ukraine, Madagascar, Botswana, Kenya, Thailand, Spain, Sweden, Uzbekistan, Morocco, Paraguay, Zimbabwe, Norway, Japan, Germany, Republic of the Congo, Finland, Vietnam, Malaysia, Poland, Oman, Italy, Philippines, Ecuador, New Zealand, United Kingdom, Guinea, Uganda, Nepal, Bangladesh

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation offers SS 304 Half Round Straight Tube Shields engineered to protect straight sections of boiler and heat exchanger tubes from erosion, scaling, and high-temperature wear. These shields are installed over exposed tube surfaces to serve as a physical barrier against hot flue gases, fly ash, and other abrasive or corrosive elements present in thermal processing systems. The half-round design ensures close contact with the tube, providing effective protection and extended service life. SS 304 Half Round Straight Tube Shield The SS 304 Half Round Straight Tube Shield is designed for use in environments where straight tubes face constant exposure to high-temperature gases and particulate matter. SS 304 is an austenitic stainless steel with excellent corrosion resistance, high-temperature strength, and formability. These properties make it a preferred material for shielding straight tube sections in boilers, waste heat recovery systems, and steam reformers. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 304 Half Round Straight Tube Shields, offering precision-fabricated shielding components for various industrial thermal systems. Material Grade SS 304 – Austenitic Stainless Steel with high chromium and nickel content for enhanced corrosion resistance. Chemical Composition of SS 304 β€’ Carbon (C): ≀ 0.08% β€’ Manganese (Mn): ≀ 2.00% β€’ Phosphorus (P): ≀ 0.045% β€’ Sulfur (S): ≀ 0.030% β€’ Silicon (Si): ≀ 1.00% β€’ Chromium (Cr): 18.0 – 20.0% β€’ Nickel (Ni): 8.0 – 10.5% β€’ Iron (Fe): Balance Applications: Ideal for environments with exposure to steam, hot gases, and corrosive particles where durability and corrosion resistance are essential. Uses β€’ Protection of straight tube sections in boilers and superheaters β€’ Shielding tubes in economizers and HRSG systems β€’ Applied in chemical heat exchangers and refinery heaters β€’ Used in pulp and paper industry recovery boilers β€’ Suited for marine and coastal power plants facing chloride exposure Features β€’ Corrosion resistance – Excellent protection against oxidation, steam, and flue gas attack β€’ Thermal durability – Withstands continuous exposure to elevated temperatures without deformation β€’ Wear resistance – Shields tube surface from impact, erosion, and ash impingement β€’ Custom fabrication – Tailored to tube size, wall thickness, and system layout β€’ Secure installation – Easily mounted with clamps, welding, or stainless-steel banding β€’ Cost-effective – Reduces maintenance frequency and extends tube life Applications β€’ thermal power stations – Prevents tube thinning and cracking in straight sections exposed to ash-laden gas streams β€’ chemical and petrochemical plants – Provides robust shielding for exchanger tubes in corrosive processing environments β€’ waste heat recovery units – Enhances protection in systems where temperature fluctuation and gas velocity are high β€’ industrial boilers – Ensures system reliability and energy efficiency by maintaining tube wall integrity β€’ marine and offshore boilers – Protects tubes from saline steam and acidic corrosion Conclusion The SS 304 Half Round Straight Tube Shield from Ladhani Metal Corporation is a reliable and durable solution for shielding straight tube sections in demanding thermal applications. Manufactured from corrosion-resistant stainless steel and designed for easy installation, these shields provide lasting protection that enhances boiler performance and reduces maintenance downtime. For detailed specifications, custom sizes, or technical support, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components designed to safeguard boiler and heat exchanger tubes from erosion, scaling, and thermal degradation. These shields are essential for industrial systems subjected to high-temperature flue gases, particulate abrasion, and corrosive atmospheres. The half-round design allows for simple installation over both straight and curved tube surfaces, enhancing tube longevity and reducing unplanned maintenance. SS 420 U Type Outer Half Round Tube Shield The SS 420 U Type Outer Half Round Tube Shield is manufactured from SS 420, a high-carbon martensitic stainless steel offering excellent hardness, strength, and moderate corrosion resistance. This outer U-type shield is designed specifically to protect the outer arc of U-bend tubes, where direct exposure to flame, slag, and abrasive gas streams accelerates wear. SS 420’s heat resistance and hard surface make it well-suited for shielding critical tube areas in high-wear, high-temperature applications. β€’ Outer U Type Half Round Tube Shield – Provides robust coverage for the external curve of U-bend tubes, defending against mechanical erosion, scaling, and thermal fatigue. Ladhani Metal Corporation is a prominent manufacturer, supplier, and exporter of SS 420 U Type Outer Half Round Tube Shields, delivering reliable protection in harsh industrial operating environments. Chemical Composition of SS 420 – High-Carbon Martensitic Stainless Steel β€’ Carbon (C): 0.15 – 0.40% β€’ Manganese (Mn): ≀ 1.00% β€’ Phosphorus (P): ≀ 0.040% β€’ Sulfur (S): ≀ 0.030% β€’ Silicon (Si): ≀ 1.00% β€’ Chromium (Cr): 12.0 – 14.0% β€’ Iron (Fe): Balance Applications: Best suited for high-temperature, abrasive environments where mechanical strength and surface durability are critical, with moderate corrosion exposure. Uses β€’ Protection of U-bend outer surfaces in superheaters, reheaters, and economizers in thermal power plants β€’ Shielding external curves in gas heaters, exhaust systems, and flue ducts prone to slag or particulate erosion β€’ Applied in return bends of waste heat recovery systems and HRSGs to guard against high-velocity gas wear β€’ Ideal for industrial furnaces, incinerators, and heat exchangers operating in high-heat and abrasive zones β€’ Suitable for applications where resistance to scaling, mechanical stress, and oxidation is required Features β€’ High hardness and wear resistance – Martensitic steel structure offers excellent protection against abrasion and mechanical impact β€’ Thermal durability – Performs well under high-temperature conditions with good resistance to scaling and thermal fatigue β€’ Outer arc shielding – Specifically designed to guard the most exposed curvature of U-bend tubes from direct flame and gas stream contact β€’ Precision-engineered – Fabricated to exact tube radius and diameter for secure, vibration-resistant installation β€’ Simple installation – Easily mounted using clamps, tack welds, or stainless banding without system disassembly β€’ Cost-efficient protection – Provides a durable solution with a balance of strength and corrosion resistance at an economical price Applications β€’ thermal power stations – Used to shield outer curves of U-bend tubes from flame impingement and gas erosion β€’ industrial boilers and furnaces – Protects return bends in high-heat, high-wear zones prone to slag accumulation and scale formation β€’ waste heat recovery boilers – Installed in WHRB and HRSG systems to extend tube life under hot gas and particulate exposure β€’ chemical and petrochemical industries – Suitable for heaters and exchangers where thermal stress and gas impact degrade surfaces β€’ process heating systems – Applied in equipment handling high-velocity gas or steam that contributes to tube wear and surface damage Conclusion The SS 420 U Type Outer Half Round Tube Shield by Ladhani Metal Corporationβ€”manufacturer, supplier, and exporterβ€”is a dependable and rugged solution for protecting the outer arcs of U-bend tubes in boilers, heat exchangers, and high-temperature processing systems. Its high strength, excellent wear resistance, and thermal durability make it ideal for applications where erosion and mechanical damage are frequent. Customizable and easy to install, it supports long-term reliability and reduced operational downtime in demanding industrial conditions. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 310S U Type Outer Half Round Tube Shield The SS 310S U Type Outer Half Round Tube Shield is designed using SS 310S, a low-carbon austenitic stainless steel known for its excellent resistance to oxidation, high-temperature strength, and enhanced weldability. This outer U-type shield is specifically engineered to cover and protect the outer arc of U-bend tube sections in superheaters, reheaters, waste heat recovery systems, and high-temperature heat exchangers. With its high chromium and nickel content, SS 310S provides superior performance in oxidizing and carburizing environments while maintaining structural stability during prolonged thermal cycling. β€’ Outer U Type Half Round Tube Shield – Shields the external curvature of U-bend tubes from slag deposition, hot gas erosion, scale formation, and high-temperature fatigue. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 310S U Type Outer Half Round Tube Shields, offering high-performance solutions for critical thermal and process applications across industries. Chemical Composition of SS 310S – Low-Carbon Austenitic Stainless Steel β€’ Carbon (C): ≀ 0.08% β€’ Manganese (Mn): ≀ 2.00% β€’ Phosphorus (P): ≀ 0.045% β€’ Sulfur (S): ≀ 0.030% β€’ Silicon (Si): ≀ 1.50% β€’ Chromium (Cr): 24.0 – 26.0% β€’ Nickel (Ni): 19.0 – 22.0% β€’ Iron (Fe): Balance Applications: Best suited for high-temperature, oxidizing, and carburizing environments where thermal stability, scale resistance, and corrosion protection are essential. Uses β€’ Outer surface protection of U-bend tubes in superheaters and reheaters of thermal and industrial power plants β€’ Shielding of return bends in petrochemical reformers, process heaters, and high-temperature exchangers β€’ Applied to outer arcs in WHRBs and HRSGs subjected to thermal cycling, slag erosion, and hot flue gas exposure β€’ Suitable for use in chemical and gas processing units handling oxidizing or acidic exhausts at elevated temperatures β€’ Ideal for incinerator tubes, radiant coils, and furnace bends operating under continuous or cyclic heat conditions Features β€’ Outstanding high-temperature strength – Performs effectively up to 1150Β°C with excellent resistance to scaling and oxidation β€’ Enhanced weldability – Low carbon content minimizes the risk of sensitization and intergranular corrosion after welding β€’ Outer U-bend coverage – Designed for targeted protection where erosion and thermal impact are most severe β€’ Precision fitment – Manufactured to exact tube radius and diameter specifications for tight, vibration-free installation β€’ Quick installation – Easily mounted using clamps, tack welds, or stainless steel banding without system disassembly β€’ Long-term durability – Resistant to cracking, scaling, and corrosion under thermal fatigue, reducing maintenance and downtime Applications β€’ thermal power plants – Installed on U-bend tube outer curves in superheaters and reheaters for oxidation and erosion protection β€’ petrochemical plants – Used in reformers and cracking furnaces exposed to high-temperature and oxidizing environments β€’ waste heat recovery systems – Protects return bends in WHRBs and HRSGs from hot gas flow, slag buildup, and scaling β€’ chemical and gas processing – Shields bends in high-temperature exchangers and preheaters from corrosive and oxidizing media β€’ furnaces and industrial incinerators – Applied to radiant tubes and burner bends subjected to direct flame and thermal cycling Conclusion The SS 310S U Type Outer Half Round Tube Shield by Ladhani Metal Corporationβ€”manufacturer, supplier, and exporterβ€”is a premium solution for protecting U-bend tube outer arcs in boilers and heat exchangers exposed to severe heat and gas flow conditions. With excellent oxidation resistance, low carbon content for improved weldability, and precision design for long-lasting performance, this shield enhances the lifespan and reliability of thermal systems across a wide range of industrial sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr13 U Type Half Round Tube Shield The 1Cr13 U Type Half Round Tube Shield is fabricated from 1Cr13, a martensitic stainless steel known for its excellent hardness, wear resistance, and moderate corrosion resistance. This U-type shield is ideal for protecting U-bend tube sections in systems where mechanical wear, steam erosion, and intermittent high temperatures are a concern. The U-shaped design offers precise coverage of both the inner and outer arcs of tube bends, especially in boiler coils, superheaters, and heat exchangers where localized wear and thermal impact are concentrated. β€’ Outer U Type Half Round Tube Shield – Shields the outer curvature of the U-bend from gas flow abrasion, impact from slag particles, and heat-induced surface degradation. β€’ Inner U Type Half Round Tube Shield – Protects the inner radius against turbulence-induced erosion, scaling, and mechanical fatigue. Ladhani Metal Corporation supplies 1Cr13 U Type Half Round Tube Shields for industrial applications where strength, hardness, and moderate corrosion protection are required at an economical cost. Chemical Composition of 1Cr13 – Martensitic Stainless Steel β€’ Carbon (C): 0.15 – 0.20% β€’ Manganese (Mn): ≀ 1.00% β€’ Phosphorus (P): ≀ 0.035% β€’ Sulfur (S): ≀ 0.030% β€’ Silicon (Si): ≀ 1.00% β€’ Chromium (Cr): 12.0 – 14.0% β€’ Nickel (Ni): ≀ 0.60% β€’ Iron (Fe): Balance Applications: Well-suited for mildly corrosive and abrasive environments involving steam, flue gases, or mechanical impact at moderate to high temperatures. Uses β€’ Protection of U-bend tubes in superheaters, reheaters, and boiler coils β€’ Shielding curved tubes in industrial furnaces, economizers, and condensers β€’ Coverage for return bends in WHRBs and HRSGs subject to mechanical and thermal wear β€’ Application in process gas heaters and utility boilers in petrochemical and power sectors β€’ Ideal for systems where hardness and erosion resistance are more critical than high corrosion resistance Features β€’ Good oxidation and scaling resistance – Chromium content offers adequate protection in dry, high-temperature environments. β€’ High mechanical strength – Martensitic structure provides superior wear resistance and hardness, reducing erosion damage in turbulent flow areas. β€’ Dual-bend protection – Available in both inner and outer U-type configurations for complete shielding of tube bends. β€’ Custom fitment – Precisely manufactured to match specific tube radii and diameters, ensuring stable and secure installation. β€’ Fast installation – Easily attached using clamps, banding, or tack welding without requiring system disassembly. β€’ Economical solution – Provides effective protection in harsh environments with a cost-efficient stainless steel alloy. Applications β€’ thermal power plants – Used on U-bend tubes in superheaters and reheaters where flue gas erosion and steam wear are present. Enhances system life and performance. β€’ waste heat recovery boilers – Shields tube bends in WHRBs from slag, scale, and high-velocity gas streams, improving long-term reliability. β€’ petrochemical industries – Suitable for curved tubes in heaters, exchangers, and gas furnaces exposed to heat and particulate flow. β€’ general industrial boilers – Applied to return bends in utility boilers and process heaters for erosion and oxidation control. β€’ chemical and refining sectors – Ideal for non-aggressive environments requiring mechanical protection more than extreme corrosion resistance. Conclusion The 1Cr13 U Type Half Round Tube Shield by Ladhani Metal Corporation offers strong mechanical protection and moderate corrosion resistance for U-bend tube sections in boilers, heat exchangers, and industrial heating systems. Its martensitic stainless steel composition provides superior wear resistance, making it well-suited for environments with steam erosion, thermal stress, and mechanical impact. Designed for easy installation and long-term durability, this shield is a practical solution for a wide range of thermal and utility applications. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 420 U Type Half Round Tube Shield The SS 420 U Type Half Round Tube Shield is manufactured from hardenable martensitic stainless steel, providing robust mechanical strength, surface hardness, and oxidation resistance in high-temperature service environments. Designed specifically for U-bend sections in heat exchangers, boilers, and superheaters, this shield offers dependable protection against scaling, thermal fatigue, and particulate erosion. The U-type configuration enables targeted shielding of both the inner and outer arcs of tube bendsβ€”critical areas where temperature gradients and gas velocity are highest. β€’ Outer U Type Half Round Tube Shield – Protects the outer curve of U-bends from slag accumulation, flame impingement, and surface wear caused by high-velocity gas flow. β€’ Inner U Type Half Round Tube Shield – Shields the inner arc against turbulence-induced erosion, scaling, and corrosion under thermal stress conditions. Ladhani Metal Corporation supplies SS 420 U Type Half Round Tube Shields tailored to meet the demands of thermal power, petrochemical, and process industries operating in elevated temperature ranges with limited corrosive exposure. Chemical Composition of SS 420 – Hardenable Martensitic Stainless Steel β€’ Carbon (C): 0.15 – 0.40% β€’ Manganese (Mn): ≀ 1.00% β€’ Phosphorus (P): ≀ 0.040% β€’ Sulfur (S): ≀ 0.030% β€’ Silicon (Si): ≀ 1.00% β€’ Chromium (Cr): 12.0 – 14.0% β€’ Nickel (Ni): ≀ 0.75% β€’ Iron (Fe): Balance Applications: Ideal for systems requiring wear resistance, oxidation stability, and mechanical strength in dry, heat-intensive environments. Uses β€’ Protection of U-bend tubes in thermal power plant superheaters and reheaters β€’ Coverage for curved tube sections in WHRBs and HRSGs exposed to abrasive gas flow β€’ Shielding tube bends in chemical reactors and reformers where thermal shock and particulate wear are common β€’ Erosion prevention in return bends of condensers, evaporators, and economizers β€’ Suitable for heat exchanger systems with low moisture and minimal chemical corrosion Features β€’ Excellent surface hardness – SS 420 can be heat-treated for increased hardness and wear resistance, making it suitable for erosive and abrasive service. β€’ Good oxidation resistance – Performs effectively in dry air at elevated temperatures, helping prevent surface scaling and material degradation. β€’ Full bend protection – Offered in both inner and outer U-type forms to ensure total shielding of critical tube bend areas. β€’ Tight and secure fit – Engineered to match tube radius and diameter, ensuring vibration-free performance and minimal exposure. β€’ Simple installation – Can be easily mounted using banding, clamping, or light tack welding without requiring full system shutdown. β€’ Cost-effective solution – Provides a balance of performance and affordability for moderately aggressive service conditions. Applications β€’ thermal and captive power plants – Used on U-bends in reheaters and superheaters to combat flue gas erosion and temperature cycling. Ensures better tube life and heat retention. β€’ refinery and process industries – Suitable for return bends in units with dry, high-temperature gas flow and minimal moisture-induced corrosion. β€’ waste heat recovery systems – Shields U-shaped tubes in WHRBs from slag, particulate impact, and scale buildup. β€’ cement and glass industries – Installed on high-temperature tubes exposed to solid-laden gas streams for wear resistance and surface stability. β€’ chemical plants – Applied in select heat exchanger areas where scaling and erosion are more critical than chemical corrosion. Conclusion The SS 420 U Type Half Round Tube Shield by Ladhani Metal Corporation offers a rugged and efficient solution for protecting U-bend tubes exposed to heat, slag, and abrasive gas flow. With its ability to resist scaling, erosion, and surface fatigue, SS 420 is ideal for industries operating in dry, high-temperature environments. Precision fit, dual-arc protection, and easy installation make these shields a valuable addition to any boiler or heat exchanger system. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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