Kolkata
+919029362692

'easier handling'

Items tagged with 'easier handling'

product image
Duplex Flange

DIN 2543 flanges are designed to meet the DIN (Deutsches Institut für Normung) standard, and duplex flanges refer to flanges made from duplex stainless steel alloys. Duplex stainless steel is a hybrid material, combining both austenitic and ferritic microstructures. This gives duplex steels a unique combination of strength and corrosion resistance that is superior to regular stainless steel. Material: Typically made from Duplex Stainless Steel grades such as 2205 or 2507. Pressure Rating (PN16): Rated for 16 bar (approx. 232 psi) at 20°C (68°F), making them suitable for medium-pressure applications. Key Features of DIN 2543 Duplex Flanges: Corrosion Resistance: Duplex stainless steel offers superior resistance to corrosion in aggressive environments, such as in chloride, sulfuric acid, and seawater. This makes it ideal for marine, chemical, and industrial environments. Strength: Duplex steels combine the strength of ferritic steel with the corrosion resistance of austenitic steel, offering higher strength than regular stainless steel while maintaining good toughness. Durability: Excellent resistance to pitting and crevice corrosion, ensuring long-term durability in harsh conditions. Weldability: While duplex flanges are weldable, the welding process must be carefully controlled to prevent issues like sensitization or intermetallic phases. Types of Duplex Flanges (DIN 2543): Weld Neck Flanges (WN): These flanges have a tapered neck for welding directly to pipes, providing extra strength and durability in high-pressure applications. Slip-On Flanges (SO): These are easy to install and are placed over the pipe, then welded inside and outside. Blind Flanges (BL): Used to close the end of a pipe or system, preventing fluid flow. Socket Weld Flanges (SW): These flanges have a socket into which the pipe is inserted and then welded, commonly used for small-bore systems. Lap Joint Flanges (LJ): These are paired with a lap joint stub end and allow for easy alignment and disassembly. Common Duplex Stainless Steel Grades for Flanges: Grade 2205: Composition: Contains approximately 22% chromium, 5% nickel, and 3% molybdenum. Properties: Excellent corrosion resistance, especially to pitting and crevice corrosion. High strength and good weldability. Applications: Used in chemical, petrochemical, and marine applications. Grade 2507 (Super Duplex): Composition: Contains 25% chromium, 7% nickel, and 4% molybdenum. Properties: Superior corrosion resistance and strength compared to 2205. Ideal for extremely aggressive environments. Applications: Used in seawater, desalination plants, and high-pressure industrial applications. Pressure Rating (PN16): PN16 refers to the pressure rating of 16 bar (or approximately 232 psi) at 20°C (68°F). Applications: Duplex flanges with a PN16 rating are suitable for medium-pressure systems in industries such as chemical processing, oil & gas, water treatment, and marine environments. Conclusion: DIN 2543 Duplex flanges are a reliable solution for medium-pressure applications (PN16) requiring high strength and exceptional resistance to corrosion.

Send Message
product image
Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 316L Boiler Half Round Tube Shields designed to provide reliable protection for straight boiler and heat exchanger tubes operating in corrosive, high-moisture, and high-temperature environments. SS 316L is particularly suited for marine, chemical, and pharmaceutical boiler systems where both corrosion resistance and cleanliness are critical. The shields are precision-formed into a half-round profile to ensure a secure fit over the tube surface, creating a strong barrier against soot blower impact, abrasive ash particles, and corrosive condensates. This design not only extends the operational life of boiler tubes but also reduces maintenance and downtime. Ladhani Metal Corporation manufactures, supplies, and exports SS 316L Boiler Half Round Tube Shields in a wide range of diameters, lengths, and thicknesses to meet both domestic and international standards. SS 316L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Uses • Protection of straight boiler tubes in corrosive marine and coastal environments • Shields against chemical attack in refineries and petrochemical boilers • Prevents tube wear and scaling in moist flue gas areas • Suitable for heat recovery systems in chemical, food, and pharmaceutical plants • Effective in boilers handling chloride-containing fuels or feedwater Features • Excellent corrosion resistance – Withstands chloride-rich and acidic conditions • Low carbon content – Minimizes risk of sensitization during welding • Long service life – Protects against erosion, scaling, and pitting corrosion • Precision fit – Half-round profile ensures complete tube surface coverage • Flexible installation – Can be clamped, welded, or banded • Export quality – Produced to meet global performance and dimensional standards Applications • Marine and offshore boilers – Resistance to seawater-induced corrosion • Food and beverage processing – Meets hygiene and durability requirements • Chemical and pharmaceutical boilers – Withstands aggressive process vapors • Waste heat boilers – Protection against moist and corrosive flue gas exposure Conclusion The SS 316L Boiler Half Round Tube Shield from Ladhani Metal Corporation combines superior corrosion resistance, low-carbon weldability, and precise fit to ensure long-lasting boiler tube protection in challenging environments. Designed for both domestic and export applications, these shields are an ideal choice for industries requiring durability, hygiene, and resistance to aggressive operating conditions. For technical details, sizing options, or international supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield

Send Message
product image
Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 316 Half Round Straight Tube Shields to offer superior protection for straight tubes in boilers, heat exchangers, and steam systems. Fabricated using molybdenum-bearing austenitic stainless steel, SS 316 provides enhanced resistance to pitting, crevice corrosion, and elevated temperature scaling. These shields are ideal for use in aggressive chemical and marine environments, as well as in high-moisture flue gas areas of power and process boilers. SS 316 Half Round Straight Tube Shield The SS 316 Half Round Straight Tube Shield is designed to safeguard the surface of straight tube sections from erosive flue gas, thermal cycling, and chemical corrosion. Its excellent resistance to chloride-induced attack makes it suitable for areas with seawater exposure, acidic gases, or high humidity. These shields are widely installed in power plants, waste heat recovery units, and process steam equipment where corrosion control is critical to extending tube life and maintaining system efficiency. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 316 Half Round Straight Tube Shields, delivering high-performance thermal protection solutions for demanding industrial applications. Material Grade SS 316 – Molybdenum-enhanced austenitic stainless steel with excellent corrosion resistance and thermal strength. Chemical Composition of SS 316 • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Effective in corrosive and wet flue gas environments; ideal for marine boilers, chemical process systems, and flue gas zones with chloride presence. Uses • Protection of straight tubes in superheaters and economizers • Installed in chemical process heat exchangers for corrosion control • Used in marine boilers with exposure to salt-laden air • Applied in biomass and waste-to-energy boilers handling corrosive fuels • Shielding of tubes in fertilizer and paper plants with acidic exhaust gases Features • Excellent corrosion resistance – Especially in chloride, acidic, and marine environments • Good scaling resistance – Performs well under high-temperature oxidative conditions • Durable and reliable – Maintains integrity during prolonged exposure to heat and corrosive elements • Easy to install – Available with weld-on, clamp-on, or strapped fixing options • Available in custom dimensions – Designed to match tube size, shape, and installation parameters • Prolongs tube life – Reduces need for frequent replacement and minimizes unplanned shutdowns Applications • thermal power plants – Protects straight boiler tubes against high-temperature corrosion • marine and offshore systems – Withstands saline and humid atmospheres • waste heat recovery – Shields tubes in exhaust zones from ash and corrosive gases • petrochemical and fertilizer industries – Applied to extend the lifespan of steam and heat exchanger tubing • pulp and paper plants – Protects against acidic process byproducts in recovery boilers Conclusion The SS 316 Half Round Straight Tube Shield from Ladhani Metal Corporation is engineered to deliver long-lasting protection in corrosive, high-heat, and moisture-prone environments. Its molybdenum-rich composition provides exceptional defense against chloride corrosion and thermal degradation, making it an essential component for boiler tube maintenance and longevity. For custom sizes, detailed specifications, or bulk orders, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies

Send Message
product image
Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 310 Half Round Straight Tube Shields to protect boiler and heat exchanger tubes from high-temperature corrosion, oxidation, and erosion. These shields are precisely engineered to conform to straight tube surfaces and serve as a protective barrier in harsh thermal environments. SS 310 is an austenitic stainless steel known for its high chromium and nickel content, offering excellent resistance to oxidation and scaling at elevated temperatures. SS 310 Half Round Straight Tube Shield The SS 310 Half Round Straight Tube Shield is specifically designed for applications involving intense heat and corrosive gas flow. With its superior resistance to oxidation and sulfidation, this shield is ideal for straight tube sections in boilers, superheaters, reformers, and high-temperature process equipment. The half-round shape allows for secure placement while maintaining ease of installation and servicing. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 310 Half Round Straight Tube Shields, delivering high-performance tube protection solutions for power generation, petrochemical, and thermal processing industries. Material Grade SS 310 – High-temperature austenitic stainless steel with enhanced resistance to oxidation and thermal fatigue. Chemical Composition of SS 310 • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for environments with elevated temperatures, thermal cycling, and aggressive flue gas exposure. Uses • Protecting straight tubes in superheaters and reheaters • Shielding economizer sections in boilers • Used in steam reformers and furnace tube systems • Applied in petrochemical heat recovery and cracking units • Installed in chemical and fertilizer plants handling hot process gases Features • High oxidation resistance – Performs reliably at temperatures up to 1100°C • Excellent scaling resistance – Chromium-nickel alloy composition minimizes metal loss • Structural integrity – Maintains strength under prolonged thermal cycling • Custom design – Fabricated to fit tube diameter, thickness, and required length • Easy to install – Secures in place with clamps, tack welds, or metal straps • Extended durability – Minimizes downtime and maintenance in harsh environments Applications • thermal power stations – Shields straight sections of superheater tubes from fly ash and flue gas erosion • oil and gas refineries – Used in fired heaters and steam reforming units exposed to hot corrosive media • waste heat recovery boilers – Enhances protection in high-velocity gas flow zones • process heating systems – Ideal for straight tubes in sulfur recovery, ammonia cracking, and hydrogen production • industrial boilers – Extends tube service life under continuous high-temperature operation Conclusion The SS 310 Half Round Straight Tube Shield from Ladhani Metal Corporation is a proven solution for tube protection in aggressive thermal environments. Its superior heat resistance, oxidation protection, and durable performance make it a trusted choice in power generation, chemical processing, and industrial boiler systems. Customizable to exact dimensions, these shields are designed for long-term service reliability. For detailed specifications, custom configurations, or orders, please contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier

Send Message
product image
Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields from Ladhani Metal Corporation are durable, precisely fabricated components used to protect boiler tubes from erosion, scaling, and corrosion caused by flue gas flow and particulate impact. Their half-round, semi-cylindrical structure is designed to conform closely to tube surfaces, especially in areas subjected to repeated thermal cycling or mechanical wear. These shields are extensively applied in boilers, heat exchangers, and waste heat recovery systems. 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube The 1Cr25Ni20Si2 Half Round Tube Shield is manufactured from a high-performance chromium-nickel-silicon alloy designed for elevated-temperature service. With approximately 25% chromium, 20% nickel, and added silicon content, this alloy exhibits superior resistance to oxidation, thermal fatigue, and carburization. Its mechanical stability under high-temperature operation makes it a preferred material for protective applications in Low Temperature Superheater (LTSH) zones. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr25Ni20Si2 Half Round Tube Shields, offering high-performance shielding solutions tailored for harsh, heat-intensive industrial environments. Chemical Composition of 1Cr25Ni20Si2 – Chromium-Nickel-Silicon Heat-Resistant Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.5 – 2.5% • Chromium (Cr): 24.0 – 27.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for high-temperature steam systems, where resistance to flue gas corrosion, thermal oxidation, and mechanical fatigue is essential. Uses • Protects LTSH tubes in thermal power plants from scaling and soot-induced wear • Shields heat exchanger tubes from low-temperature corrosive gases and ash deposition • Used in boilers and HRSGs exposed to fluctuating temperature and combustion by-products • Suitable for high-wear areas in biomass boilers and incineration systems • Enhances operational life of reheater and superheater coil sections Features • High thermal stability – Withstands temperature fluctuations without structural deformation • Excellent oxidation and carburization resistance – Ideal for extended high-temperature exposure • Custom fit – Designed according to specific tube radii and coil geometries for accurate alignment • Reduced maintenance – Shields tubes from damage, minimizing downtime and repair costs • Versatile installation – Compatible with weld-on, clamp-on, and banding installation techniques • Long service life – Resistant to scaling and degradation in heat-intensive environments Applications • power generation boilers – Provides long-term protection for LTSH coils in flue gas zones • WHRBs and HRSGs – Used in low-temperature convection sections to counteract erosive gas flow • chemical and refining industries – Prevents corrosion in heat exchangers handling acidic media • marine steam systems – Protects low-temperature sections exposed to salt-laden air and gases • waste-to-energy plants – Shields boiler tubing from high-volume particulate streams Conclusion The 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance component designed for superior protection of boiler tubes in corrosive and thermally aggressive environments. It ensures durability, thermal resistance, and long-term reliability in LTSH and similar service applications. For specifications, custom fabrication, or bulk orders, contact Ladhani Metal Corporation.

Send Message
product image
Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are designed to protect heat exchange surfaces such as boiler tubes, superheaters, and economizer coils from erosion, scaling, impact from ash particles, and flue gas corrosion. These shields are commonly applied in power plants, waste heat recovery boilers, and industrial heating systems to increase the service life of tubes and improve overall system reliability. Their semi-cylindrical shape ensures a snug fit over tube surfaces, especially in zones exposed to high-velocity gas flow or particulate matter. SS 410 Half Round Tube Shield for LTSH Tube The SS 410 Half Round Tube Shield is manufactured from martensitic stainless steel grade 410. This material offers high mechanical strength, moderate corrosion resistance, and excellent resistance to wear and oxidation in mildly corrosive and thermal environments. Specifically developed for Low Temperature Superheater (LTSH) applications, the SS 410 shield provides effective surface protection against soot, fly ash, and erosive gas streams where thermal and mechanical stresses are present. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 410 Half Round Tube Shields for LTSH applications, offering durable, cost-effective protection in thermal and industrial systems. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for low-temperature superheater zones exposed to fly ash erosion, oxidation, mechanical abrasion, and light corrosion. Uses • Installed on LTSH tube surfaces in power boilers to protect against particulate erosion and flue gas impact • Shields return bends and convection coils in HRSGs and WHRBs exposed to fluctuating gas temperatures • Used in process boilers and steam generators handling slightly corrosive or abrasive flue gases • Effective for dry ash and solid particulate protection in coal and biomass-fired units • Ideal for applications where wear resistance and moderate corrosion protection are critical Features • High mechanical strength – Withstands erosion, abrasion, and mechanical stress in high-flow zones • Moderate corrosion and oxidation resistance – Suitable for dry and mildly corrosive flue gas streams • Custom-fit – Fabricated to match the diameter, curvature, and layout of LTSH tubes • Easy installation – Compatible with weld-on, clamp-on, or banding installation methods • Cost-effective protection – Durable performance at an economical price point • Available in multiple lengths, thicknesses, and tube radii as per application needs Applications • thermal power plants – Protects LTSH tubes from fly ash impact and erosion in dry flue gas paths • waste heat recovery boilers – Applied in low-temperature return sections vulnerable to mechanical wear • steam generation systems – Shields superheater tubes operating in abrasive flue gas conditions • coal-fired boilers – Guards against slag and ash erosion in lower convection zones • process and utility boilers – Extends tube life in units operating with solid fuel combustion Conclusion The SS 410 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers reliable, abrasion-resistant protection for superheater and boiler tubes in low-temperature flue gas environments. With its excellent wear resistance and mechanical durability, it is a practical choice for enhancing system performance and reducing downtime in power and industrial boilers. For custom sizing, technical guidance, or quotations, please contact Ladhani Metal Corporation.

Send Message
product image
Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are designed to protect boiler tubes, heat exchanger coils, and superheaters from erosion, scaling, slag accumulation, and corrosive flue gases. These shields are widely used in thermal systems such as power plants, chemical processing units, and waste heat recovery boilers to improve tube longevity and reduce maintenance frequency. Their semi-cylindrical form allows easy installation on straight or curved tube surfaces in high-wear zones. SS 316 Half Round Tube Shield for LTSH Tube The SS 316 Half Round Tube Shield is manufactured from molybdenum-bearing austenitic stainless steel grade 316. Known for its excellent resistance to pitting, crevice corrosion, and chemical attack, SS 316 is ideal for environments where flue gas contains chlorides, moisture, or mildly acidic compounds. Designed specifically for Low Temperature Superheater (LTSH) applications, this shield provides critical surface protection in zones where steam is moderately superheated and tubes are exposed to ash, soot, and thermal cycling. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 316 Half Round Tube Shields for LTSH applications, offering reliable and corrosion-resistant shielding solutions for extended tube performance. Chemical Composition of SS 316 – Austenitic Stainless Steel with Molybdenum • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Suitable for low-temperature superheater zones exposed to corrosive ash, flue gas condensation, and thermal cycling, especially in coastal or chloride-rich environments. Uses • Installed on LTSH tubes in utility boilers to protect against acidic flue gas corrosion and soot erosion • Shields exposed tube sections in convection zones, economizers, and HRSG units • Applied in boilers using high-sulfur coal or biomass, where corrosion risks are elevated • Suitable for industrial steam systems and chemical processing units handling corrosive exhaust • Used in power plants operating in marine or high-humidity conditions Features • Superior corrosion resistance – Withstands chloride attack, acidic deposits, and moisture exposure • Thermal durability – Maintains mechanical strength and oxidation resistance under moderate heat • Custom fabrication – Manufactured to match the diameter and length of LTSH tubes for accurate fit • Easy to install – Compatible with welding, banding, or clamping methods • Reduces wear – Protects against pitting, scale buildup, and erosion in flue gas flow paths • Available in multiple thicknesses, lengths, and radii based on system design Applications • thermal power plants – Shields LTSH tubes to improve service life and efficiency • chemical plants – Applied in low-temperature zones of process boilers exposed to aggressive gases • waste heat recovery – Protects return coil sections from corrosion and erosion in WHRBs and HRSGs • industrial boilers – Guards tube surfaces in preheaters and economizers under corrosive flue conditions • steam generation systems – Used in moisture-laden or coastal plant environments requiring enhanced protection Conclusion The SS 316 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – delivers high-performance protection for boiler and superheater tubes in corrosive, low-temperature environments. With its excellent corrosion resistance and reliable thermal performance, it ensures extended operational life and reduced maintenance in critical heat exchange systems. For technical support, customization, or pricing inquiries, please contact Ladhani Metal Corporation.

Send Message
product image
U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed to protect boiler, superheater, and heat exchanger tubes from erosion, scaling, and thermal damage in high-temperature environments. These shields are essential in applications where tube surfaces are exposed to abrasive flue gases, slag buildup, and turbulent flow conditions. Their half-round design allows secure placement over straight or curved tube sections, offering durable protection and prolonging service life without requiring major system modifications. SS 420 U Type Inner Half Round Tube Shield The SS 420 U Type Inner Half Round Tube Shield is manufactured from martensitic stainless steel grade 420, known for its high surface hardness, excellent wear resistance, and fair corrosion resistance. This grade is ideal for applications where mechanical erosion is a concern. The inner U-type configuration is engineered to protect the internal curvature of U-bend tubes, which are commonly affected by localized turbulence, scale accumulation, and repeated thermal cycling. • Inner U Type Half Round Tube Shield – Specifically designed to guard the internal arc of U-bend tubes from erosion, slag impact, and high-temperature scaling. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 420 U Type Inner Half Round Tube Shields, offering durable and cost-effective protective components for demanding industrial environments. Chemical Composition of SS 420 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Ideal for systems where tubes are exposed to abrasive gases, slag, and scaling, especially where high surface hardness and moderate corrosion resistance are required. Uses • Installed on the inner arc of U-bend tubes in high-temperature boiler and superheater sections • Shields return bends in WHRBs, HRSGs, and industrial furnace coils exposed to abrasive or turbulent flow • Applied in curved tube sections of heat exchangers and reformers subject to slag and scale deposits • Used in chemical and petrochemical units handling combustion gases and steam • Effective in power and process plants where mechanical wear and erosion resistance are crucial Features • High wear resistance – Excellent surface hardness provides long-lasting protection in abrasive environments • Inner arc coverage – Shields areas prone to turbulence, scale buildup, and gas erosion • Thermal durability – Performs reliably in elevated temperature service conditions up to 650°C • Custom design – Tailored to match the exact tube bend radius and diameter for optimal protection • Simple installation – Compatible with clamp-on, weld-on, or banding methods for secure fitment • Economical solution – Combines durability and affordability for routine and critical tube protection needs Applications • thermal power plants – Protects inner surfaces of U-bends in superheaters and economizers from erosion • petrochemical processing – Shields tube bends exposed to acidic and particulate-laden gases • waste heat recovery units – Guards against scale and slag accumulation in WHRB and HRSG return bends • chemical industries – Provides erosion resistance in heat exchanger bends carrying corrosive vapors • furnaces and process heaters – Used on return coil sections exposed to direct flame or hot gases Conclusion The SS 420 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers robust inner arc protection for U-bend tubes in high-wear and high-temperature applications. Its excellent hardness and mechanical resilience make it well-suited for thermal systems facing abrasive and corrosive environments. For technical assistance, customization, or quotations, please contact Ladhani Metal Corporation.

Send Message

Still searching for
easier handling?