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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective sleeves designed to prevent wear, oxidation, and erosion of boiler and heat exchanger tubes. These shields enhance the durability and reliability of tubing systems exposed to high temperatures, flue gases, and mechanical abrasion. Their half-round structure allows easy installation and targeted protection without disrupting the tube layout. SS 310S U Type Half Round Tube Shield The SS 310S U Type Half Round Tube Shield is specifically designed for protecting curved (U-bend) and adjoining straight sections of tubes in boilers, superheaters, and heat exchangers. Made from SS 310S, a low-carbon variation of stainless steel 310, this shield offers superior resistance to high-temperature oxidation and intergranular corrosion, especially in welded structures. The U-shaped profile ensures a snug fit over return bends, where thermal fatigue and erosion are most severe. Shields are available in both inner and outer U configurations to provide full protection. • Outer U Type Half Round Tube Shield – Covers the external curvature of U-bend tubes, shielding against heat, slag, and gas erosion. • Inner U Type Half Round Tube Shield – Protects the internal arc of the bend from turbulence, hot spots, and corrosive attack. Ladhani Metal Corporation is a reputed manufacturer and exporter of SS 310S U Type Half Round Tube Shields, offering reliable tube protection solutions tailored to industry-specific needs. Chemical Composition of SS 310S – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Well-suited for high-temperature operations involving welding or thermal cycling where resistance to oxidation and intergranular corrosion is critical. Uses • U-bend protection in superheater and reheater coil loops • Furnace coil shielding in petrochemical and refining systems • High-temperature tube bend coverage in WHRBs and HRSGs • Erosion protection for tube bends in steam reformers and reactors • Surface preservation in boilers, incinerators, and cement kilns Features • High-temperature performance – Made from SS 310S, offering excellent resistance to oxidation, scaling, and thermal corrosion in environments up to 1100°C. • Low carbon advantage – Reduced carbon content minimizes the risk of intergranular corrosion after welding, ideal for high-temperature welded structures. • Complete U-bend protection – Available in inner and outer U-type configurations to shield both sides of the tube bend from erosion and heat damage. • Accurate fitment – Custom-formed to the exact tube radius and diameter for a snug, secure fit that resists vibration and thermal stress. • Durable under thermal cycling – Maintains shape and mechanical strength under repeated heating and cooling, reducing the chance of failure. • Multiple finish options – Supplied in pickled, passivated, or bright annealed finishes to enhance surface resistance and service life. • Easy installation – Designed for simple on-site clamping, welding, or banding without disassembling existing tube arrangements. • Fully customizable – Available in various thicknesses, lengths, and radii to match specific boiler, exchanger, or furnace system requirements. Applications • thermal power plants – Used to protect U-bend tubes in superheaters and reheaters. Ensures resistance to scaling, oxidation, and high flue gas temperatures. • petrochemical refineries – Shields return bends in reformers and heat exchangers. Maintains performance under carburizing and oxidizing conditions. • waste heat recovery systems (WHRBs) – Guards curved tubes against ash, slag, and gas turbulence. Increases tube life in high-temperature waste gas environments. • chemical and fertilizer plants – Used in high-temperature reactors and ammonia processing lines. Prevents tube damage from corrosive gases and thermal fatigue. • HRSGs and boilers – Installed on coil bends in steam generator systems. Enhances system reliability under rapid heating and cooling cycles. Conclusion The SS 310S U Type Half Round Tube Shield by Ladhani Metal Corporation is engineered for long-term performance in high-temperature, corrosive, and welded environments. With its low carbon content and excellent resistance to oxidation, it is ideal for protecting curved tube sections in critical systems. Designed for easy installation and custom fit, these shields extend the service life of boiler and exchanger tubes while minimizing maintenance. As a trusted manufacturer and exporter, Ladhani Metal Corporation delivers tube protection solutions tailored to your application. For specifications, material selection, or custom inquiries, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are robust, precision-fabricated protective sleeves designed to guard the outer surfaces of tubes in boilers, heat exchangers, incinerators, and high-temperature processing equipment. Engineered to extend the service life of tubes exposed to corrosive gases, abrasive particulates, and elevated temperatures, these shields provide a reliable barrier against mechanical and chemical degradation. The half-round design facilitates easy installation while ensuring a secure, form-fitting layer of defense. 1Cr13 Half Round Tube Shield The 1Cr13 Half Round Tube Shield is a semi-cylindrical component manufactured from martensitic stainless steel containing approximately 13% chromium. Classified under the 1Cr13 grade, this alloy delivers good corrosion resistance, excellent wear performance, and moderate strength at elevated temperatures. It is especially suited for thermal environments that are not extremely oxidizing or carburizing but where erosion and mechanical wear are a concern. With a higher hardness potential through heat treatment and moderate thermal resistance, 1Cr13 shields are ideal for applications involving flue gas exposure, soot-laden atmospheres, and temperature cycling. The shield’s half-round configuration is precision-engineered for optimal tube coverage and long-term durability. It offers a balance of strength, corrosion resistance, and cost-effectiveness, making it suitable for a wide range of industrial processes. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Silicon (Si): ≤ 1.00% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields tube surfaces from flue gas erosion, ash particle abrasion, and soot buildup in economizers and waterwalls. • Heat Exchanger Tubes – Provides an extra layer of wear resistance in zones prone to mechanical stress and fluid turbulence. • Incinerator and Waste Heat Units – Guards tubes exposed to fluctuating temperatures, slag, and particulate deposits. • Cement Plant Piping – Protects tubing and ducts in kiln exhaust systems from abrasive dust and high flow velocity. • Air Preheaters and Recuperators – Enhances the durability of components subjected to temperature variations and corrosive gases. Features • Moderate Oxidation Resistance – Chromium content enables good performance in mildly oxidizing environments and intermittent exposure to high temperatures. • Wear and Abrasion Resistance – Martensitic structure offers high surface hardness and resistance to mechanical wear. • Heat Treatable – Can be hardened to increase durability and resistance to deformation. • Cost-Effective – Provides a lower-cost alternative to austenitic and superalloy shields for moderate service conditions. • High Dimensional Accuracy – Manufactured with tight tolerances to ensure secure fitment and uniform tube coverage. • Convenient Installation – Half-round shape enables quick mounting through welding or clamping techniques. • Versatile Finishing Options – Supplied with pickled or mechanically polished surfaces to improve corrosion resistance and adhesion. Applications • Power Generation – Used in economizer, preheater, and convection sections of boilers to prevent erosion and fouling. • Chemical and Fertilizer Plants – Protects exposed tube surfaces in systems with moderate chemical exposure. • Metallurgical Furnaces – Shields mechanical and flue components exposed to particulate movement and temperature cycling. • Pulp and Paper Industry – Used in recovery boilers and heat exchangers where corrosion resistance and mechanical strength are both required. • Petrochemical Plants – Applied in lower-temperature zones where scaling and erosion are primary concerns. Conclusion The 1Cr13 Half Round Tube Shield by Ladhani Metal Corporation provides an optimal solution for industrial tube protection in moderate temperature and corrosion environments. Its martensitic stainless steel composition ensures excellent wear resistance, good oxidation stability, and structural strength at a competitive cost. Designed for easy installation and reliable performance, these shields are ideal for various applications in power, process, and heat recovery systems. Custom-built to meet specific dimensions, material thicknesses, and finishing preferences, 1Cr13 tube shields offer dependable service life extension for critical heat transfer equipment. For technical specifications, pricing, or customization inquiries, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are expertly engineered components designed to extend the life of boiler and heat exchanger tubes by protecting them against high-temperature oxidation, flue gas erosion, and mechanical damage. These shields are essential in power generation, petrochemical, and process industries where tube integrity is critical for system reliability and operational safety. 1Cr18Ni9Ti Half Round Tube Shield The 1Cr18Ni9Ti Half Round Tube Shield is a semi-cylindrical protective cover manufactured from titanium-stabilized stainless steel grade 1Cr18Ni9Ti. This material is equivalent to AISI 321 and is known for its excellent resistance to intergranular corrosion, especially after welding or prolonged high-temperature exposure. The addition of titanium in the alloy stabilizes the microstructure and prevents chromium carbide precipitation, making it ideal for thermal systems operating between 400°C and 900°C. The shield’s half-round design allows for quick and secure installation over existing tubes, providing durable protection in aggressive industrial environments. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Uses • Boiler Tube Protection – Guards tubes from high-temperature scaling and corrosion in superheater and reheater sections exposed to combustion gases. • Heat Exchanger Tubing – Reduces risk of thermal fatigue and corrosion in steam or process exchangers operating in elevated temperature zones. • Furnace Tube Shielding – Ideal for protecting radiant and convection zone tubes from oxidation and mechanical wear in refinery and chemical furnaces. • Petrochemical Piping – Prevents tube degradation in reformers, heaters, and gas coolers exposed to carburizing and oxidizing atmospheres. • Power Plant Steam Systems – Shields tubing in HRSGs and utility boilers operating under high-temperature and fluctuating load conditions. Features • Excellent Intergranular Corrosion Resistance – Titanium addition prevents carbide precipitation, making the shield ideal for welded and heat-cycled environments. • High-Temperature Stability – Performs effectively up to 850°C with consistent mechanical strength and oxidation resistance. • Austenitic Structure – Offers good ductility, toughness, and resistance to thermal shock and creep deformation. • Half-Round Precision Fit – Custom-formed to match tube diameters, ensuring tight coverage and easy field installation with clamps or welds. • Corrosion Protection – Withstands acidic flue gases, steam condensates, and other corrosive industrial byproducts. • Finishing Options – Supplied in bright annealed, pickled, or passivated finishes to suit operational and aesthetic needs. • Custom Dimensions – Available in various wall thicknesses, lengths, and diameters to suit different system designs and operating conditions. Applications • Thermal and Nuclear Power Plants – Protects boiler and superheater tubes from high-temperature stress and oxidation in base-load and cyclic operations. • Oil Refineries – Applied in fired heaters and reformers where tube protection from scale and corrosion is essential for system longevity. • Chemical Process Plants – Guards steam and fluid tubes in reactors and exchangers handling acidic or oxidizing media at high heat. • Fertilizer Industry – Shields ammonia converter and steam reforming tubes subjected to repeated thermal cycling. • Waste-to-Energy and Biomass Plants – Prevents erosion and degradation of tubes in flue gas zones with corrosive combustion byproducts. • Heat Recovery Steam Generators – Used in combined-cycle plants to extend the life of high-temperature steam tubing systems. Conclusion The 1Cr18Ni9Ti Half Round Tube Shield by Ladhani Metal Corporation is a superior-grade solution for tube protection in high-temperature, high-pressure, and corrosive industrial environments. Its titanium-stabilized austenitic structure offers outstanding resistance to intergranular corrosion, making it especially effective in welded applications and thermal systems exposed to fluctuating service conditions. Engineered for durability and precision, these shields help reduce maintenance costs, prevent tube failures, and ensure continuous, efficient system performance. With customizable sizes, expert fabrication, and reliable material traceability, Ladhani Metal Corporation is a trusted partner for advanced tube shielding solutions. For technical consultation, application support, or quotation requests, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components designed to protect the outer surfaces of boiler tubes, heat exchangers, and industrial piping systems from erosion, scale formation, and thermal fatigue. These shields play a crucial role in minimizing tube failure and improving overall equipment reliability in high-temperature and particulate-laden environments. SS 430 Half Round Tube Shield The SS 430 Half Round Tube Shield is a semi-cylindrical cladding made from ferritic stainless steel grade 430. With good corrosion resistance, excellent oxidation resistance, and superior thermal conductivity, SS 430 is well suited for non-pressurized or moderately corrosive environments. It is particularly effective in flue gas paths and air preheaters where thermal stress and ash erosion can degrade exposed tubes. The half-round geometry ensures easy, secure installation and a consistent protective barrier around the tube's surface, enhancing durability without interfering with system function. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Surface Protection – Shields tubes in low to moderate temperature zones from flue gas corrosion, ash abrasion, and thermal scaling. • Air Preheater Tubing – Guards against dust erosion in regenerative air preheaters and gas-to-air heat transfer zones. • Economizer Tube Protection – Used in downstream sections of boilers where lower temperatures allow for effective use of ferritic steels. • Steam Line Shields – Protects low-pressure steam tubing and condensate lines in systems not requiring austenitic stainless steel grades. • Heat Exchanger Outer Shells – Provides an extra layer of protection in air-cooled or shell-side applications exposed to mechanical wear. Features • Good Oxidation Resistance – Performs reliably in oxidizing conditions up to 815°C, ideal for flue gas exposure and dry ash environments. • Ferritic Structure – Offers better thermal conductivity and resistance to thermal expansion than austenitic grades, reducing distortion risk. • Corrosion Resistance – Resists corrosion from atmospheric moisture, flue gas condensates, and other mildly aggressive compounds. • Cost-Effective – Offers an economical alternative to higher alloy stainless steels in appropriate thermal zones. • Precision Fit – Half-round design enables quick installation and conforms closely to tube diameters for optimal protection. • Surface Finish Options – Supplied in bright annealed, pickled, or passivated finishes based on operational requirements. • Custom Fabrication – Available in a range of wall thicknesses, diameters, and lengths to meet plant-specific installation demands. Applications • Thermal Power Stations – Shields economizer and air preheater tubes from dust-laden exhaust gas erosion and moderate thermal stress. • Cement and Lime Kilns – Used to protect heat recovery and cooler tubes from dry ash abrasion in hot air ducts. • Food Processing Boilers – Applied in steam systems requiring corrosion resistance and thermal control under hygienic conditions. • HVAC and Utility Boilers – Installed in auxiliary boilers where conditions do not require high-alloy materials but demand durability. • Pulp and Paper Mills – Protects lower furnace zone tubes and stack-side economizers from condensate corrosion and soot accumulation. • Sugar and Distillery Plants – Guards process steam and heat recovery tubes from ash and scale in biomass and bagasse-fired units. Conclusion The SS 430 Half Round Tube Shield by Ladhani Metal Corporation is a durable, cost-efficient solution for protecting tubing systems in environments where moderate corrosion resistance, good oxidation behavior, and thermal stability are essential. It is best suited for dry, low to mid-temperature gas flow areas where the mechanical and thermal loads are not extreme. The ferritic stainless steel structure provides a favorable balance of performance and economy, particularly in large-scale power and process plants. With precision manufacturing, tailored dimensions, and reliable service, Ladhani Metal Corporation delivers proven tube protection technology trusted across multiple industries. For custom orders, sizing assistance, or to request a technical quote, please contact Ladhani Metal Corporation.

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Super Duplex Steel Flanges

DIN 2569 Super Duplex Steel Flanges PN 100 are precision-engineered welding neck flanges manufactured from corrosion-resistant super duplex stainless steel, specifically designed to withstand extreme mechanical stress and harsh environments. Built to DIN 2569 standards, these flanges offer superior strength, pitting resistance, and durability, making them ideal for use in offshore, marine, chemical, petrochemical, and water treatment industries. Ladhani Metal Corporation is a reputable manufacturer and exporter of super duplex steel flanges, delivering products that comply with international quality standards. The welding neck design ensures high-integrity, leak-proof connections—perfect for applications with fluctuating pressure, high temperatures, and aggressive media. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems requiring robust sealing performance, excellent corrosion resistance, and structural strength in corrosive and high-stress environments. Flange Types: • Welding Neck Flanges Provide a tapered hub for stress distribution, ideal for high-pressure and corrosive piping systems. • Raised Face (RF) Flanges Facilitates effective gasket compression and sealing under elevated pressure and temperature. • Flat Face (FF) Flanges Used for connections with flat-faced components or non-metallic sealing materials. • Forged Welding Neck Flanges Offer enhanced strength, dimensional precision, and pressure resistance. • Custom-Machined Flanges Available in a wide range of sizes, pressure classes, and super duplex steel grades to meet specific project requirements. Super Duplex Steel Grade and Composition: 1. ASTM A182 F53 (UNS S32750) Composition: • Chromium (Cr): 24.0–26.0% • Nickel (Ni): 6.0–8.0% • Molybdenum (Mo): 3.0–5.0% • Nitrogen (N): 0.24–0.32% • Manganese (Mn): ≤ 1.20% • Carbon (C): ≤ 0.030% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.020% Applications: Ideal for use in highly corrosive conditions such as offshore platforms, subsea piping, desalination systems, pressure vessels, and high-pressure chemical reactors. Provides excellent resistance to pitting, crevice corrosion, and stress corrosion cracking. Applications of DIN 2569 Super Duplex Steel Flanges: • Oil and Gas Pipelines: Used in high-pressure, high-corrosion subsea and offshore piping systems. • Offshore and Marine Engineering: Installed in seawater cooling lines, risers, and ballast systems for maximum corrosion resistance. • Petrochemical and Refinery Units: Applied in reactors, columns, and corrosive process piping exposed to high stress and aggressive chemicals. • Water Treatment and Desalination: Used in brine systems, RO pipelines, and chemical dosing lines requiring high strength and pitting resistance. • Pulp and Paper Industry: Employed in bleach plants and digester lines handling chlorinated compounds under pressure. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • High strength and corrosion resistance • Superior pitting and stress corrosion cracking resistance • Excellent performance in marine and chemical environments • Designed for permanent, high-pressure pipe connections • Supplied with test certificates, quality assurance documents, and full material traceability • Can be surface-treated with pickling, passivation, or shot blasting Conclusion: DIN 2569 Super Duplex Steel Flanges PN 100 from Ladhani Metal Corporation offer premium strength, safety, and corrosion resistance for demanding environments. Suitable for a wide range of critical applications, these flanges are available in custom sizes and pressure classes. For technical details, orders, or consultation, contact Ladhani Metal Corporation today.

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Duplex Steel Flanges

DIN 2569 Duplex Steel Flanges PN 100 are precision-engineered welding neck flanges manufactured from high-performance duplex stainless steel, designed to ensure superior strength, corrosion resistance, and reliability in high-pressure and aggressive industrial environments. Built to DIN 2569 standards, these flanges offer excellent mechanical strength, stress corrosion cracking resistance, and thermal stability, making them ideal for use in industries such as oil and gas, offshore platforms, petrochemical, chemical processing, and marine engineering. Ladhani Metal Corporation is a reputable manufacturer and exporter of duplex steel flanges, providing products that conform to stringent global standards. The welding neck design allows for permanent and high-integrity pipe connections, making these flanges particularly suitable for applications subject to pressure fluctuations, corrosive media, and thermal cycling. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems that demand robust sealing, mechanical resilience, and corrosion resistance in chemically aggressive environments. Flange Types: • Welding Neck Flanges Provide a tapered hub for stress distribution, ideal for high-pressure and corrosive piping systems. • Raised Face (RF) Flanges Facilitates effective gasket compression and sealing under elevated pressure and temperature. • Flat Face (FF) Flanges Used for connections with flat-faced components or non-metallic sealing materials. • Forged Welding Neck Flanges Offer enhanced strength, dimensional precision, and pressure resistance. • Custom-Machined Flanges Available in a wide range of sizes, pressure classes, and duplex steel grades to meet specific project requirements. Duplex Steel Grades and Composition: 1. ASTM A182 F51 (UNS S31803) Composition: • Chromium (Cr): 21.0–23.0% • Nickel (Ni): 4.5–6.5% • Molybdenum (Mo): 2.5–3.5% • Nitrogen (N): 0.10–0.22% • Manganese (Mn): ≤ 2.00% • Carbon (C): ≤ 0.030% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.020% Applications: Widely used in chemical plants, desalination equipment, marine structures, and oil and gas platforms due to its excellent pitting and crevice corrosion resistance. 2. ASTM A182 F53 (UNS S32750) Composition: • Chromium (Cr): 24.0–26.0% • Nickel (Ni): 6.0–8.0% • Molybdenum (Mo): 3.0–5.0% • Nitrogen (N): 0.24–0.32% • Manganese (Mn): ≤ 1.20% • Carbon (C): ≤ 0.030% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.020% Applications: Ideal for applications in offshore platforms, chemical tankers, and seawater systems, where high chloride resistance and strength are essential. 3. ASTM A182 F55 (UNS S32760) Composition: • Chromium (Cr): 24.0–26.0% • Nickel (Ni): 6.0–8.0% • Molybdenum (Mo): 3.0–4.0% • Copper (Cu): 0.5–1.0% • Tungsten (W): 0.5–1.0% • Nitrogen (N): 0.20–0.30% • Carbon (C): ≤ 0.030% • Manganese (Mn): ≤ 1.00% Applications: Used in demanding environments such as chemical processing, seawater handling systems, pulp and paper industries, and aggressive brine systems. Applications of DIN 2569 Duplex Steel Flanges: • Oil and Gas Pipelines: Used in high-pressure and corrosive media transport systems such as offshore and subsea pipelines. • Offshore and Marine Engineering: Installed in seawater cooling, ballast, and firefighting systems due to chloride resistance. • Petrochemical and Chemical Plants: Applied in aggressive media handling, reactors, and process lines. • Desalination and Water Treatment: Used in brine concentrators, high-pressure RO systems, and intake piping. • Pulp and Paper Industry: Employed in bleach plant and digester systems under high stress and chemical exposure. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Excellent corrosion resistance and mechanical performance • High strength-to-weight ratio • Resistant to pitting, crevice corrosion, and stress corrosion cracking • Supplied with test certificates, quality assurance documents, and traceability • Optional surface finishes available, including pickling, passivation, and shot blasting Conclusion: DIN 2569 Duplex Steel Flanges PN 100 from Ladhani Metal Corporation are engineered to deliver superior strength, durability, and corrosion resistance in challenging industrial environments. Suitable for a wide range of applications across offshore, petrochemical, and marine sectors, these flanges are available in customizable sizes and duplex material grades. For detailed specifications, bulk inquiries, or technical support, contact Ladhani Metal Corporation today.

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Carbon Steel Flanges

DIN 2569 Carbon Steel Flanges PN 100 are precision-engineered welding neck flanges manufactured from high-strength carbon steel, designed to perform reliably in high-pressure and high-temperature industrial environments. Built to DIN 2569 standards, these flanges offer excellent mechanical strength, structural integrity, and thermal performance, making them ideal for use in industries such as oil and gas, power generation, petrochemical, construction, and general engineering. Ladhani Metal Corporation is a reputable manufacturer and exporter of carbon steel flanges, providing products that conform to stringent global standards. The welding neck design allows for permanent and high-integrity pipe connections, making these flanges particularly suitable for applications subject to pressure fluctuations, vibration, and thermal cycling. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems that require reliable sealing, robust mechanical strength, and thermal endurance in demanding industrial conditions. Flange Types: • Welding Neck Flanges Provide a tapered hub for stress distribution, ideal for high-pressure piping systems. • Raised Face (RF) Flanges Facilitates efficient gasket compression and sealing under elevated pressure and temperature. • Flat Face (FF) Flanges Used for connections with flat-faced components or non-metallic sealing materials. • Forged Welding Neck Flanges Offer enhanced strength, dimensional accuracy, and pressure resistance. • Custom-Machined Flanges Available in a wide range of sizes, pressure classes, and carbon steel grades to meet specific project needs. Carbon Steel Grades and Composition: 1. ASTM A105 (Forged Carbon Steel) Composition: • Carbon (C): 0.35% max • Manganese (Mn): 0.60–1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10–0.35% Applications: Commonly used in pressure systems, valves, and flanges for oil and gas and general-purpose industrial applications where temperature and pressure are moderate to high. 2. ASTM A350 LF2 (Low Temperature Carbon Steel) Composition: • Carbon (C): ≤ 0.30% • Manganese (Mn): 0.60–1.35% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.15–0.30% Applications: Ideal for low-temperature service, particularly in cryogenic or arctic environments in oil refineries, LNG plants, and chemical processing. 3. ASTM A516 Grade 70 (Pressure Vessel Quality Carbon Steel) Composition: • Carbon (C): ≤ 0.30% • Manganese (Mn): 0.85–1.20% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.035% Applications: Used in boilers, pressure vessels, and heat exchangers where toughness and resistance to high-pressure and high-temperature conditions are essential. Applications of DIN 2569 Carbon Steel Flanges: • Oil and Gas Pipelines: Used for transporting crude oil, natural gas, and petroleum products under pressure. • Power Plants: Installed in steam lines, turbines, and heat recovery systems due to their thermal and mechanical reliability. • Petrochemical and Refinery Units: Applied in high-pressure processing systems and reactors. • Construction and Infrastructure: Used in water supply systems, fire protection networks, and structural piping. • HVAC and Mechanical Engineering: Employed in heating, ventilation, and air conditioning networks. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • High mechanical strength and impact resistance • Excellent weldability and structural integrity • Designed for permanent, high-pressure pipe connections • Supplied with test certificates, quality assurance documents, and traceability • Can be surface-treated with anti-corrosion coatings, galvanizing, or black painting Conclusion: DIN 2569 Carbon Steel Flanges PN 100 from Ladhani Metal Corporation are engineered to meet the demands of high-pressure industrial systems with strength, reliability, and cost-efficiency. Suitable for a wide range of applications across various sectors, these flanges are available in customizable sizes and material grades. For detailed specifications, bulk inquiries, or technical assistance, contact Ladhani Metal Corporation today

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Monel Flanges

DIN 2569 Monel Flanges PN 100 are precision-engineered welding neck flanges manufactured from high-grade Monel alloys, specifically designed for high-pressure and highly corrosive environments. Built to DIN 2569 standards, these flanges offer excellent resistance to seawater, acids, and alkalis, along with superior mechanical strength and durability. Their robust performance makes them ideal for critical applications in marine engineering, chemical processing, oil and gas, and offshore industries. Ladhani Metal Corporation is a leading manufacturer and exporter of Monel flanges, offering reliable and high-quality products that meet stringent international standards. The welding neck configuration ensures permanent, high-strength connections suitable for continuous operation under high pressure and temperature conditions. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems requiring outstanding corrosion resistance, sealing integrity, and mechanical performance in aggressive and demanding environments. Flange Types: • Welding Neck Flanges Provide high-strength welded connections for pressurized piping systems exposed to thermal expansion and vibration. • Raised Face (RF) Flanges Enhance gasket compression and sealing performance in high-pressure and temperature applications. • Flat Face (FF) Flanges Used in applications with flat mating surfaces, particularly when connecting to brittle or non-metallic materials. • Forged Welding Neck Flanges Offer high mechanical strength, dimensional accuracy, and durability. • Custom-Machined Flanges Available in various sizes, pressure classes, and Monel grades as per customer requirements. Monel Grades and Composition: 1. Monel 400 (Nickel-Copper Alloy) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.30% Applications: Used in marine engineering, chemical processing, and fuel or freshwater tanks due to its excellent resistance to seawater, hydrofluoric acid, and stress corrosion cracking. 2. Monel K500 (Precipitation-Hardened Alloy) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% Applications: Ideal for applications requiring high strength and corrosion resistance, such as pump shafts, oil well tools, and marine components. K500 offers greater mechanical strength and hardness compared to Monel 400. Applications of DIN 2569 Monel Flanges: • Marine and Offshore Engineering: Perfect for underwater, saltwater, and coastal applications due to excellent seawater and corrosion resistance. • Chemical and Petrochemical Industries: Used in acid and alkali handling systems, heat exchangers, and reactors where corrosion resistance is crucial. • Oil and Gas Sector: Employed in valves, pipes, and flanges exposed to sour gas and offshore drilling conditions. • Power Generation: Suitable for condenser tubing and heat exchangers in environments where both corrosion and high temperature are factors. • Aerospace and Defense: Used in high-performance components requiring durability, resistance to aggressive chemicals, and thermal stability. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Excellent corrosion resistance in acidic and marine environments • High mechanical strength and thermal stability • Permanent welded neck design for secure pipe integration • Supplied with test certifications and complete traceability • Custom machining and finishing available including pickling and passivation Conclusion: DIN 2569 Monel Flanges PN 100 from Ladhani Metal Corporation are engineered for critical operations that demand corrosion resistance, strength, and durability under pressure. These flanges are trusted in marine, chemical, and energy sectors, delivering dependable service in the most challenging environments. For tailored specifications, material consultations, or bulk orders, reach out to Ladhani Metal Corporation today.

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titanium flanges

DIN 2569 Titanium Flanges PN 100 are precision-engineered welding neck flanges manufactured from premium-grade titanium, designed for exceptional performance in high-pressure and corrosive industrial applications. Built to DIN 2569 standards, these flanges offer outstanding corrosion resistance, high strength-to-weight ratio, and excellent thermal stability, making them suitable for critical systems across industries such as chemical processing, offshore engineering, aerospace, pharmaceuticals, marine, and power generation. Ladhani Metal Corporation is a trusted manufacturer and exporter of titanium flanges, delivering high-quality products that comply with rigorous international standards. The welding neck design ensures secure, leak-proof connections, ideal for high-stress environments and systems requiring permanent joints that withstand both pressure and temperature extremes. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems requiring superior corrosion resistance, structural reliability, and long-term sealing performance in aggressive environments. Flange Types: • Welding Neck Flanges Ensure high-strength, welded connections ideal for systems with continuous pressure and thermal cycling. • Raised Face (RF) Flanges Enhances sealing capability in elevated pressure and temperature conditions. • Flat Face (FF) Flanges Used in systems with flat mating surfaces, particularly where non-metallic or brittle materials are involved. • Forged Welding Neck Flanges Provide enhanced strength, impact resistance, and dimensional precision. • Custom-Machined Flanges Available in a range of sizes, pressure classes, and titanium grades tailored to customer requirements. Titanium Grades and Composition: 1. Grade 2 (Commercially Pure Titanium) Composition: • Titanium (Ti): ≥ 98.9% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Widely used in chemical processing, desalination plants, and marine environments due to its excellent corrosion resistance and formability. 2. Grade 5 (Ti-6Al-4V, Titanium Alloy) Composition: • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% Applications: Ideal for aerospace, offshore, and high-performance applications due to its high strength, low density, and corrosion resistance. Applications of DIN 2569 Titanium Flanges: • Chemical and Petrochemical Plants: Used in highly corrosive processes involving acids, chlorides, and oxidizing agents. • Marine and Offshore Engineering: Ideal for submerged and saltwater applications due to excellent resistance to seawater corrosion. • Aerospace and Defense: Employed in lightweight, high-strength components that require resistance to fatigue and corrosion. • Pharmaceutical and Medical Equipment: Used in ultra-clean and biocompatible systems where corrosion and contamination must be minimized. • Power Generation and Desalination: Applied in condenser systems, heat exchangers, and evaporators handling brine and other corrosive fluids. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Exceptional corrosion resistance, including seawater and chemical environments • Lightweight, high-strength construction for improved efficiency and durability • Strong welded neck design for secure, permanent pipe connections • Supplied with test certificates, quality documents, and full traceability • Compatible with custom surface treatments including pickling, polishing, and passivation Conclusion: DIN 2569 Titanium Flanges PN 100 from Ladhani Metal Corporation are engineered for the highest levels of corrosion resistance, strength, and performance under pressure. Designed for extreme environments and demanding applications, these titanium flanges offer reliable, long-lasting service and are available in customized sizes and titanium grades. For project-specific requirements, technical support, or detailed specifications, contact Ladhani Metal Corporation today.

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