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Monel flanges

DIN 2634 monel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically engineered for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium Monel alloys, offering excellent corrosion resistance, high strength, and durability in harsh environments. Their robust construction makes them ideal for applications involving aggressive chemical media and seawater where conventional metal flanges may degrade. Ladhani Metal Corporation is a trusted global manufacturer and supplier of Monel flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Monel Grades and Typical Composition: Monel 400 (UNS N04400) – Nickel-Copper Alloy • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Carbon (C): 0.30% maximum Applications: Preferred in seawater and saltwater service, chemical processing, and marine equipment where excellent corrosion resistance in oxidizing and reducing environments is required. Monel K500 (UNS N05500) – Nickel-Copper Alloy with Additional Strengthening Elements • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Aluminum (Al) and Titanium (Ti): Added for age hardening Applications: Used in high-strength marine and chemical environments requiring enhanced mechanical properties and corrosion resistance. Applications of DIN 2634 Monel Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater, brine, and marine atmospheres while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive media such as acids, alkalis, and chloride solutions at elevated pressures. • Desalination Plants Performs reliably in saltwater treatment and high-pressure water processing systems. • Power Generation Used in systems requiring resistance to erosion and corrosion in high-temperature steam and cooling circuits. • Pharmaceutical and Food Processing Applied in hygienic environments requiring corrosion resistance and chemical inertness. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Excellent resistance to corrosion, erosion, and stress corrosion cracking • Weld neck configuration ensures strong, vibration-resistant joints • Available in Monel 400 and Monel K500 alloys • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 monel flanges PN 25 from Ladhani Metal Corporation are engineered for demanding conditions where corrosion resistance, mechanical strength, and pressure integrity are essential. These Monel flanges provide long-term durability and reliable performance for advanced applications in marine, chemical, power generation, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

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Stainless Steel Flanges

DIN 2634 stainless steel flanges PN 25 are precision-engineered weld neck flanges designed and manufactured in accordance with the DIN 2634 standard. These flanges are suitable for high-pressure pipeline systems operating up to 25 bar (362 psi), providing robust and secure connections for a variety of critical industrial applications. Constructed from high-quality stainless steel grades such as 304, 316, and 321, these flanges offer excellent mechanical properties, enhanced corrosion resistance, and dependable performance in aggressive service conditions. Ladhani Metal Corporation is a globally recognized manufacturer and supplier of stainless steel flanges, known for delivering high-precision products that meet stringent international quality and dimensional standards. Each flange undergoes rigorous testing and quality checks to ensure optimal performance, safety, and longevity under high-pressure conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Engineered for high-pressure environments requiring reinforced flange connections with reliable resistance to corrosion and mechanical stress. Flange Type: • Weld Neck Flanges Incorporating a long tapered hub, weld neck flanges help maintain pipe alignment, reduce stress concentration at the weld joint, and enable smooth fluid flow with minimal turbulence. • Flat Face (FF) Flanges Ideal for systems utilizing soft gaskets or cast components, flat face flanges promote consistent gasket compression and sealing integrity. Stainless Steel Grades and Typical Composition: Stainless Steel 304 • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Carbon (C): ≤ 0.08% (304), ≤ 0.03% (304L) • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Suitable for general-purpose piping systems in environments with moderate corrosion exposure, including potable water and light-duty process lines. Stainless Steel 316 • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Carbon (C): ≤ 0.08% (316), ≤ 0.03% (316L) • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Ideal for systems exposed to chlorides, cleaning agents, or other corrosive substances such as in chemical processing, pharmaceuticals, and marine environments. Stainless Steel 321 • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5 × C (typically 0.20 – 0.70%) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Frequently used in high-temperature services such as thermal processing equipment, exhaust systems, and heat exchangers due to its stability against intergranular corrosion. Applications of DIN 2634 Stainless Steel Flanges PN 25: • Chemical Processing Units Handles higher operating pressures in systems transporting acids, alkalis, and solvents. • Marine and Offshore Installations Resistant to pressure fluctuations and saltwater corrosion in offshore piping networks. • Pharmaceutical and Biotech Plants Used in clean process environments where both pressure integrity and corrosion resistance are critical. • Industrial Steam and Thermal Systems Suitable for steam distribution and thermal expansion pipelines operating under high pressure. • Power Generation Facilities Applied in turbine piping, heat recovery systems, and pressurized cooling water circuits. Key Features: • Manufactured to DIN 2634 dimensional and pressure specifications • PN 25 pressure rating supports high-pressure operation • Weld neck design ensures leak-tight, stress-resistant connections • Available in stainless steel grades 304, 316, 321 and their low-carbon variants • Superior resistance to high-temperature corrosion and chemical attack • Long-term mechanical strength and fatigue resistance • Custom sizes, finishes, and pressure ratings available upon request Conclusion: DIN 2634 stainless steel flanges PN 25 from Ladhani Metal Corporation are engineered for high-performance use in high-pressure industrial environments where safety, corrosion resistance, and durability are paramount. These flanges are ideal for chemical, marine, thermal, and high-purity applications requiring strong, leak-resistant, and corrosion-resistant connections. For technical support, customized solutions, or pricing details, contact Ladhani Metal Corporation today.

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Super Duplex Steel Flanges

DIN 2576 Super Duplex Flanges PN 10 are high-performance, slip-on flanges manufactured from super duplex stainless steel, designed for piping systems operating under low to medium pressures. Produced in accordance with the DIN 2576 standard, these flanges offer exceptional mechanical strength combined with superior corrosion resistance, making them ideal for highly aggressive and chloride-laden environments. The slip-on design facilitates easy placement over the pipe and enables secure welding, ensuring precise alignment and a reliable seal across various industrial applications. Ladhani Metal Corporation is a trusted manufacturer and global supplier of super duplex steel flanges, providing products that meet stringent international standards in terms of dimensions, metallurgy, and performance. DIN 2576 super duplex flanges are especially valued in industries where resistance to pitting, crevice corrosion, and stress corrosion cracking is critical, including marine, chemical, and wastewater systems. Pressure Rating: • PN 10 (10 bar / 145 psi): Designed for moderate-pressure systems demanding long-term durability in corrosive environments. Flange Types: • Slip-On Flanges These flanges slide over the pipe and are welded on both sides, offering ease of installation and secure mechanical performance. • Flat Face (FF) Flanges Designed for use with flat gaskets and mating surfaces, these flanges are ideal for applications involving non-metallic or cast components. Super Duplex Stainless Steel Grades and Composition: Super Duplex 2507 (UNS S32750) Composition: • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance Applications: Super Duplex 2507 delivers superior yield strength and corrosion resistance, particularly in extreme environments. It is commonly used in subsea equipment, chemical containment, high-pressure systems, and offshore platforms exposed to seawater and chlorides. Applications of DIN 2576 Super Duplex Flanges: • Offshore and Marine Engineering Well-suited for seawater cooling systems, risers, and structural elements exposed to marine conditions. • Chemical and Petrochemical Industries Ideal for conveying highly corrosive fluids, acids, and chlorides in reactors and pipelines. • Water Treatment and Desalination Applied in reverse osmosis systems, brine piping, and high-salinity water circuits requiring enhanced corrosion resistance. • Pulp and Paper Industry Offers protection against aggressive bleaching agents and chemical fluids under pressurized conditions. • Oil and Gas Used in critical systems like separators, manifolds, and sour gas applications. • Structural and Pressure Vessel Fabrication Preferred for tanks and pressure vessels operating under corrosive and mechanical stress. Key Features: • Fully compliant with DIN 2576 standard specifications • PN 10 pressure rating for use in moderate-pressure applications • Superior resistance to chloride-induced pitting, crevice corrosion, and stress corrosion cracking • High mechanical strength reduces material thickness and overall system weight • Manufactured using Super Duplex 2507 and other super duplex alloys • Slip-on design ensures straightforward alignment and welding • Flat face variants suitable for a wide range of gaskets and connection types • Widely used across marine, chemical, oil and gas, and water treatment sectors • Custom sizes, face configurations, and finishes available on request Conclusion: DIN 2576 Super Duplex Flanges PN 10 by Ladhani Metal Corporation offer exceptional strength and corrosion resistance for highly demanding industrial environments. Available in Super Duplex 2507 and other super duplex grades, these flanges ensure reliable performance in systems facing high salinity, pressure, and temperature. For technical guidance, grade selection, or customized project solutions, reach out to Ladhani Metal Corporation today.

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Stainless Steel Flanges

DIN 2545 is a German standard for stainless steel flanges, designed for use in piping systems requiring durability, corrosion resistance, and strong mechanical properties. These flanges are commonly used in industries like chemical, petrochemical, food processing, and more. They come in various sizes and configurations for secure and leak-proof connections. The PN 40 rating indicates that these flanges can withstand pressures up to 40 bar (approximately 580 psi) at normal temperatures (typically 20°C or 68°F). Types of DIN 2545 SS Flanges: · Slip-On Flange (SO): A flange that slides over the pipe and is welded inside and outside for a secure connection. · Weld Neck Flange (WN): A flange with a tapered neck that allows for a stronger weld, commonly used in high-pressure applications. · Blind Flange: A flange with no bore used to seal the end of a pipe or vessel. · Threaded Flange: A flange with internal threads that allows it to be screwed onto a pipe without welding. · Socket Weld Flange: Designed for pipes to fit into the socket of the flange, offering good pressure containment in high-temperature applications. · Lap Joint Flange: Used with a stub end and ideal for applications requiring frequent disassembly. Grades and Their Chemical Composition: · Grade 304 (AISI 304): This grade has a chemical composition consisting of 18-20% chromium, 8-10.5% nickel, with a carbon content of up to 0.08%. It also contains small amounts of manganese (2.00-2.50%), silicon (≤ 1.00%), phosphorus (≤ 0.045%), and sulfur (≤ 0.030%), while the rest is iron. It is widely used due to its good corrosion resistance, weldability, and formability. · Grade 316 (AISI 316): The chemical composition of 316 includes 16-18% chromium, 10-14% nickel, and 2-3% molybdenum. It also contains up to 0.08% carbon, 2.00-2.50% manganese, and ≤ 1.00% silicon, with iron making up the balance. The addition of molybdenum provides improved resistance to corrosion, particularly in chloride environments, making it suitable for marine and chemical industries · Grade 321 (AISI 321): This grade has a chemical composition with 17-19% chromium, 9-12% nickel, and a maximum carbon content of 0.08%. It also contains 2.00-2.50% manganese, ≤ 1.00% silicon, and small amounts of phosphorus (≤ 0.045%) and sulfur (≤ 0.030%). The remainder is iron. Grade 321 is stabilized with titanium to prevent sensitization and is highly resistant to intergranular corrosion, making it ideal for high-temperature applications like in the aerospace and chemical industries. Applications: DIN 2545 Stainless Steel Flanges (PN 40) are widely used in various industries due to their superior strength, corrosion resistance, and versatility. These flanges are specifically designed to handle higher pressure ratings (PN 40), making them ideal for demanding applications. Some of the key applications include: -Chemical Processing: Used in the manufacturing of chemicals, pharmaceuticals, and petrochemicals, where high resistance to corrosion is essential. -Oil and Gas Industry: For pipelines, pumps, and valves that transport oil, gas, and other fluids under high pressure. -Water Treatment Plants: Employed in water and wastewater management systems to connect piping and ensure leak-free connections under high pressure. -Food and Beverage Industry: In production systems where hygiene and corrosion resistance are critical, especially in food processing and dairy plants. -Power Generation: For use in power plants in systems such as steam lines and cooling circuits that operate under high-pressure conditions. -Marine and Offshore: Often used in ships, platforms, and offshore structures that are exposed to harsh environmental conditions. -HVAC Systems: In high-pressure heating, ventilation, and air conditioning applications. DIN 2545 Stainless Steel Flanges (PN 40) offer both durability and reliability in these high-pressure applications, ensuring safe and efficient performance in various industries. Conclusion: DIN 2545 SS flanges provide a reliable and robust solution for piping systems across various industries. These flanges are widely used in applications ranging from general industrial use to highly specialized sectors like aerospace, marine, and chemical processing, ensuring safe and efficient operation in demanding environments. The PN 40 rating guarantees they can withstand medium-to-high pressure systems.

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Half Round Boiler Tube Cover

Metal Corporation offers SS Half Round Boiler Tube Covers designed to protect boiler tubes in high-temperature, erosive, and oxidizing environments. These semi-cylindrical covers act as a shield against soot blower impact, abrasive flue gas particles, scaling, and surface oxidation. Extensively used in superheaters, reheaters, economizers, and waste heat recovery boilers, SS Half Round Boiler Tube Covers extend service life, reduce tube damage, and ensure reliable boiler performance. Function of SS Half Round Boiler Tube Covers • Provide effective protection against erosion, oxidation, and scaling • Minimize localized wear in high-flue-gas velocity and ash-laden zones • Extend the operational life of boiler tubes, reducing costly downtime • Improve efficiency and reliability of boilers under harsh service conditions Ladhani Metal Corporation manufactures, supplies, and exports SS Half Round Boiler Tube Covers in multiple grades, thicknesses, and custom radii, catering to both domestic and international boiler systems. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Well-suited for power generation boilers, WHRBs, HRSGs, refinery heaters, and industrial process boilers operating under oxidizing and erosive conditions. Uses • Protects superheater and reheater tubes from soot blower erosion • Shields economizer tubes against abrasive flue gas streams • Extends service life of boiler components under continuous high temperatures • Reduces maintenance needs and replacement costs in critical boiler zones Features • Excellent high-temperature resistance to oxidation and scaling • Strong mechanical durability under cyclic thermal stress • Precision-engineered fit for reliable tube coverage • Easy to install, replace, and maintain during shutdowns Applications • Thermal power plants – Protection for reheater and superheater sections • Waste heat recovery boilers – Guards tubes from abrasive gas flows • HRSGs – Reliable in cyclic heating and cooling operations • Refinery and petrochemical heaters – Provides durability in corrosive atmospheres Conclusion SS Half Round Boiler Tube Covers by Ladhani Metal Corporation are engineered for superior protection of boiler tubes against erosion, oxidation, and scaling. Available in a wide range of stainless steels and special heat-resistant alloys, these covers deliver export-quality performance, long service life, and reliable operation for critical boiler applications worldwide. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Half-Round Tube Shield

Ladhani Metal Corporation offers SS U-Bend Half-Round Tube Shields engineered to protect U-bend sections of boiler tubes in power plants, waste heat recovery boilers (WHRBs), heat recovery steam generators (HRSGs), and industrial steam systems. U-bend regions are especially vulnerable to erosion, flue gas turbulence, oxidation, and abrasive wear from ash particles. These shields provide a robust protective barrier, reducing tube thinning and extending the operational lifespan of boiler tubes. Function of U-Bend Sections • Carry water or steam through tight-radius bends in boiler heating circuits • Continuously exposed to flue gas turbulence, high temperatures, and particle erosion • Require Half-Round Tube Shields to minimize wear and prevent premature tube failures Ladhani Metal Corporation manufactures, supplies, and exports SS U-Bend Half-Round Tube Shields in various lengths, radii, and thicknesses, ensuring precision fit and durability in demanding operating environments. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Suitable for protecting U-bend sections in boilers, reheaters, superheaters, and economizers exposed to high-temperature flue gases and erosion-prone conditions. Uses • Shields U-bend tube areas from high-velocity flue gas erosion and soot blower impact • Prevents thinning, scaling, and tube wall damage in curved tube regions • Improves reliability and service life of critical steam circuits • Applicable in power plants, WHRBs, HRSGs, and industrial boilers Features • Excellent resistance to erosion, scaling, and oxidation • Available in stainless steel and heat-resistant alloy grades for varied service conditions • High mechanical and thermal stability under continuous high temperatures • Precision-formed to match U-bend geometry for secure fit and easy installation Applications • Power plant boilers – Superheater and reheater U-bend protection • Waste heat recovery boilers – Guards tight-radius bends from abrasive gases • Heat recovery steam generators – Prevents erosion in high-velocity gas zones • Industrial boilers – Ensures long-term protection in steam and process plants Conclusion The SS U-Bend Half-Round Tube Shield by Ladhani Metal Corporation ensures dependable protection for boiler U-bend sections against erosion, oxidation, and thermal stress. Available in stainless steels and high-performance alloys including SS 304/304L, 310/310S, 316/316L, 410/420/430, 1Cr13, 1Cr18Ni9Ti, 1Cr20Ni14Si2, 1Cr25Ni20Si2, Cr23Ni13, and Cr25Ni20, these shields are manufactured with precision to meet global quality standards. For technical details and supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Half-Round Tube Shield

Ladhani Metal Corporation offers U-Bend Half-Round Tube Shields, specially designed to protect U-bend sections of boiler tubes in power plants, waste heat recovery boilers (WHRBs), heat recovery steam generators (HRSGs), and industrial steam systems. U-bend areas are highly susceptible to erosion, flue gas impingement, and abrasive wear caused by high-velocity gases and ash particles. These shields provide durable protection, reducing tube thinning, failure risks, and extending the operational lifespan of the boiler tubes. Function of U-Bend Sections • Carry water or steam through tight-radius bends in boiler heating circuits • Exposed to flue gas turbulence, high temperatures, and particle erosion • Protected with Half-Round Shields to minimize erosion and wear at bends Ladhani Metal Corporation manufactures, supplies, and exports U-Bend Half-Round Tube Shields in customized lengths, radii, and thicknesses, ensuring precision fitment for various boiler tube configurations. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • Cr25Ni20 / Cr23Ni13 • 1Cr13 / 1Cr18Ni9Ti / 1Cr20Ni14Si2 / 1Cr25Ni20Si2 Applications: Suitable for U-bend sections in boilers operating under high thermal stress, oxidation-prone environments, and abrasive gas flows. Widely used in utility boilers, WHRBs, HRSGs, and industrial steam generators. Uses • Shields U-bend tube areas from flue gas erosion and soot blower impact • Reduces tube wall thinning and premature failures in bends • Ensures reliability of boiler heating circuits under harsh conditions • Extends service life of reheater, superheater, and economizer sections Features • Excellent resistance to erosion and oxidation • Available in multiple stainless steel grades and heat-resistant alloys • High thermal stability in elevated-temperature environments • Precision-engineered to match U-bend geometry for easy installation Applications • Power plant boilers – Protection of U-bends in reheater and superheater tubes • Waste heat recovery boilers – Guards tight-radius bends against particle erosion • HRSGs – Extends service life of critical tube sections • Petrochemical and industrial steam boilers – Reliable in fluctuating thermal cycles Conclusion The U-Bend Half-Round Tube Shield by Ladhani Metal Corporation is a reliable solution for safeguarding boiler tube bends against erosion, oxidation, and thermal stress. Available in a wide range of stainless steels and heat-resistant alloys, these shields are manufactured with precision to meet domestic and international standards. For technical support and supply inquiries, contact Ladhani Metal Corporation.

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Boiler Tube Shields

Ladhani Metal Corporation offers SS Power Plant Boiler Tube Shields engineered to protect boiler tubes in superheater, reheater, economizer, and water wall sections of power plants. Boiler tubes are exposed to high-velocity flue gases, abrasive ash particles, soot blower erosion, and high-temperature oxidation, which cause thinning, scaling, and premature failures. Stainless steel tube shields act as a protective barrier, extending tube life, reducing maintenance downtime, and improving boiler reliability. Function of Boiler Tubes • Carry water or steam through superheater, reheater, and other heating sections of the boiler • Continuously exposed to scaling, erosion, and oxidation from high-temperature flue gases • Protected with tube shields in erosion-prone and soot blower impact zones to prevent failures Ladhani Metal Corporation manufactures, supplies, and exports SS Power Plant Boiler Tube Shields in different lengths, diameters, and thicknesses, meeting domestic and international standards. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • Cr23Ni13 • Cr25Ni20 / 1Cr25Ni20Si2 / 1Cr20Ni14Si2 Applications: Used in thermal power stations, waste heat recovery boilers (WHRBs), heat recovery steam generators (HRSGs), industrial boilers, and petrochemical furnaces operating under erosive and high-temperature conditions. Uses • Shields superheater and reheater tubes from flue gas erosion and ash particle wear • Protects boiler tubes against soot blower impact and oxidation • Extends tube service life under high-temperature operating conditions • Applied in WHRBs, HRSGs, industrial boilers, and process heaters Features • High mechanical strength and durability in elevated temperatures • Resistance to erosion, oxidation, and scaling • Wide grade availability to suit different boiler atmospheres • Precision-engineered for accurate fit and easy installation Applications • Thermal power plants – Protection for reheater and superheater tubes • Waste heat recovery boilers – Guards economizer tubes in abrasive zones • HRSGs – Shields high-temperature steam circuits from erosion • Petrochemical heaters and industrial furnaces – Reliable under fluctuating cycles Conclusion SS Power Plant Boiler Tube Shields by Ladhani Metal Corporation provide reliable and long-lasting protection for boiler tubes operating in extreme conditions. Available in stainless steels, heat-resistant steels, and special alloys, these shields are custom-designed for durability, precision fit, and extended service life. Exported worldwide, they are trusted solutions for minimizing tube failures and maintaining boiler efficiency. For supply and technical inquiries, contact Ladhani Metal Corporation.

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Half Round Shield for Boiler Tube

Ladhani Metal Corporation offers SS 316L Half Round Tube Shields designed to protect boiler tubes in thermal power plants, HRSGs, WHRBs, and industrial steam systems. Boiler tubes face severe service conditions such as high-temperature flue gas erosion, oxidation, and soot blower impact, which significantly reduce operational life. Manufactured from low-carbon molybdenum-bearing austenitic stainless steel grade SS 316L, these shields provide excellent corrosion resistance, superior scaling resistance, and improved weldability by minimizing the risk of carbide precipitation during welding. Function of Boiler Tubes • Carry water or steam through heating sections of the boiler • Continuously exposed to high-temperature flue gases, ash, and corrosive particles • Require Half Round Tube Shields in high-erosion, corrosive, and soot blower zones Ladhani Metal Corporation manufactures, supplies, and exports SS 316L Half Round Tube Shields in various lengths, diameters, and thicknesses to cater to both domestic and international requirements. SS 316L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.00 – 18.00% • Nickel (Ni): 10.00 – 14.00% • Molybdenum (Mo): 2.00 – 3.00% • Iron (Fe): Balance Applications: Suitable for superheater and reheater tubes in power generation boilers, petrochemical heaters, HRSGs, and waste heat recovery boilers operating in corrosive and high-temperature conditions. Uses • Protects boiler tubes from erosion, oxidation, and flue gas corrosion • Shields tubes against soot blower impact and abrasive ash particles • Extends service life of superheater and reheater components in steam circuits • Applicable in WHRBs, HRSGs, utility boilers, and process steam plants Features • Superior corrosion resistance in oxidizing and chloride-rich atmospheres • Low carbon content reduces sensitization and enhances weldability • Excellent resistance to pitting and crevice corrosion due to molybdenum content • Precision-engineered for exact tube curvature and easy installation Applications • Power generation boilers – Long-lasting protection for reheater and superheater tubes • Waste heat recovery boilers – Reliable against particle erosion and scaling • Industrial steam plants – Performs well under fluctuating high-temperature cycles • Petrochemical and chemical heaters – Ensures durability in corrosive environments Conclusion The SS 316L Half Round Tube Shield for Boiler Tubes by Ladhani Metal Corporation provides long-term, corrosion-resistant protection under demanding boiler conditions. With enhanced weldability, excellent pitting resistance, and reliable high-temperature stability, these shields extend tube service life and reduce maintenance needs. Available in a wide range of export-ready specifications, they are trusted solutions for global power, petrochemical, and industrial sectors. For supply and technical inquiries, contact Ladhani Metal Corporation.

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