DIN 2544 is a German standard for flanges used in piping systems, detailing dimensions, design, and testing methods. Titanium flanges conforming to this standard are designed for use in high-performance environments that demand excellent strength, corrosion resistance, and low weight. Titanium is known for its excellent corrosion resistance, particularly in environments like seawater, chemical processing, and heat exchangers. DIN 2544 titanium flanges are specifically built to withstand aggressive conditions, including high temperatures and corrosive environments, while offering a lightweight alternative to other materials like stainless steel. Key Features of DIN 2544 Titanium Flanges: Material: Titanium flanges are made from titanium alloys, which are highly resistant to corrosion, oxidation, and erosion. Titanium is also known for its strength-to-weight ratio, being strong yet much lighter than many other metals, including stainless steel. Corrosion Resistance: Titanium flanges are ideal for systems exposed to harsh environments, such as saltwater, acids, and chlorides. They are widely used in marine, chemical, and offshore oil and gas applications. Temperature Resistance: Titanium flanges can operate in high-temperature environments, often up to 600°C (1,112°F) without degrading, depending on the specific titanium alloy used. Pressure Rating (PN 25): These flanges are typically rated for PN 25, meaning they can withstand pressures of up to 25 bar (approximately 362 psi) in a variety of applications. Types of DIN 2544 Titanium Flanges: Weld Neck Flanges: These flanges have a long neck that is welded to the pipe. They are ideal for high-pressure systems and applications requiring a strong, reliable connection. Slip-On Flanges: These flanges slide over the pipe and are then welded in place. They are generally used in systems where welding is easier, and the pressures are lower than those of weld neck flanges. Blind Flanges: Used to seal the ends of piping systems, these flanges have no hole in the center. They are often used for isolation and maintenance purposes. Threaded Flanges: These flanges have internal threads that match threaded pipes. They are convenient when welding is not practical or possible. Socket Weld Flanges: These flanges feature a socket where the pipe is inserted and welded into place. These are often used in smaller-diameter piping systems. Titanium Grades for Flanges: Grade 2 Titanium (Commercially Pure Titanium): Properties: Most commonly used grade, offering excellent corrosion resistance and formability. It has moderate strength and is used in a variety of industries like aerospace, chemical processing, and marine applications. Advantages: Excellent corrosion resistance in both seawater and chemical environments. Grade 5 Titanium (Ti-6Al-4V): Properties: An alloy with 6% aluminum and 4% vanadium, offering higher strength than grade 2 titanium, while still maintaining good corrosion resistance. Common in high-stress, high-temperature environments. Advantages: Used in aerospace, medical devices, and high-performance applications due to its superior strength and durability. Pressure Rating (PN 25): PN 25 indicates that the titanium flanges are rated to handle pressures of up to 25 bar (approximately 362 psi). This pressure class is suitable for medium to high-pressure applications, ensuring the flange can endure significant stress in various piping systems. #din2544 #din2544flanges #din2544titaniumflanges

A DIN 2527 AISI 4140 blind flange is a specialized type of blind flange made from AISI 4140 alloy steel, adhering to the DIN 2527 German standard. Blind flanges are crucial components in piping systems, used to seal the end of a pipe, vessel, or valve to isolate it or stop the flow of fluids. The AISI 4140 material used for this specific flange is a high-strength alloy steel known for its robustness and excellent mechanical properties, making it ideal for high-stress applications. AISI 4140, a chromium-molybdenum alloy steel, is renowned for its excellent mechanical properties, including high tensile strength, hardness, and resistance to wear. It is often used in heavy-duty applications such as in the automotive, aerospace, and oil & gas industries, where the need for robust materials is crucial. The use of AISI 4140 steel in a DIN 2527 blind flange ensures that the flange can handle high pressures, temperatures, and mechanical stresses without compromising on performance or safety. Material: AISI 4140 Alloy Steel Composition: AISI 4140 is a medium-carbon steel alloy that contains chromium (Cr) and molybdenum (Mo) as its primary alloying elements. These elements improve the steel's hardness, strength, and wear resistance. Key Properties: Strength: High tensile strength and yield strength, making it capable of withstanding high loads and stress in high-pressure applications. Toughness: Offers excellent toughness and impact resistance, making it suitable for challenging environments where forces are dynamic. Hardness: Can be heat-treated to achieve high hardness levels, providing resistance to wear and abrasion. Corrosion Resistance: While AISI 4140 is not as corrosion-resistant as stainless steel, it can still perform well in less corrosive environments with proper surface treatment (e.g., coatings or galvanizing). Design and Dimensions (DIN 2527) Shape: The blind flange is a flat, circular plate with no central hole. Its purpose is to seal the end of a pipe or vessel, effectively "closing" the pipeline or system. Bolt Holes: The flange has evenly spaced bolt holes around the perimeter, allowing it to be bolted securely to the corresponding flange or fitting in the system. These holes align with the bolt pattern of other components. Thickness: The flange thickness varies depending on the size, pressure class, and specific application requirements. It is designed to withstand internal pressure while providing a reliable seal. Pressure Rating: Flanges are typically rated according to pressure classes such as PN 6, PN 10, PN 16, PN 25, etc., indicating the maximum pressure the flange can safely handle without failure. Applications Pipeline Sealing: The primary function of a blind flange is to seal the open end of a pipeline, preventing the passage of fluids, gases, or other materials through the system. System Isolation: Blind flanges are used to isolate a section of the system for maintenance or repairs, allowing for safe disconnection of parts while maintaining system integrity. Pressure Containment: AISI 4140 blind flanges are also used in applications where maintaining pressure within a system is critical. The high strength and durability of AISI 4140 make it suitable for use in high-pressure environments. Types of Blind Flanges in DIN 2527 Raised Face (RF): The flange surface has a small raised area around the bolt circle to improve sealing when mated with a gasket. Flat Face (FF): The flange surface is level with the flange body, typically used with softer gaskets to create a seal. Ring Type Joint (RTJ): The flange may feature a groove to accommodate a metal ring gasket for high-pressure applications, providing a secure, reliable seal.

A DIN 2527 AISI 8630 blind flange is a specialized type of blind flange made from AISI 8630 alloy steel, designed according to the DIN 2527 German standard. Blind flanges are essential components in industrial piping systems, used to seal the end of a pipe, vessel, or valve to isolate it or prevent the flow of fluids. The AISI 8630 material used for this specific flange provides excellent strength, toughness, and wear resistance, making it ideal for applications in high-stress environments. Material: AISI 8630 Alloy Steel AISI 8630 is a low-alloy steel, enriched with nickel, chromium, and molybdenum for enhanced mechanical properties. It is known for its strength, toughness, and resistance to wear, making it suitable for heavy-duty applications, particularly in industries where components are subjected to high stress and pressure. Composition of AISI 8630: Carbon (C): 0.30% – 0.35% Provides strength and hardness. Chromium (Cr): 0.80% – 1.10% Improves hardness, wear resistance, and high-temperature strength. Molybdenum (Mo): 0.15% – 0.25% Enhances hardenability and resistance to wear. Nickel (Ni): 0.80% – 1.20% Adds toughness, especially at lower temperatures. Other elements: Small amounts of manganese (Mn), silicon (Si), and phosphorus (P), which improve the overall material quality and processing properties. Design and Dimensions (DIN 2527) Shape: The blind flange is a flat, circular plate with no central hole, designed to seal the open end of a pipe, valve, or vessel. Bolt Holes: The flange features evenly spaced bolt holes around the perimeter, which allow it to be securely attached to a matching flange or component. These holes align with the bolt pattern of the corresponding system components. Thickness: The thickness of the flange varies depending on the size and pressure rating, ensuring it can withstand internal pressure and provide a reliable seal. Pressure Rating: Pressure ratings are typically defined using classes such as PN 6, PN 10, PN 16, PN 25, etc., which represent the maximum pressure the flange can safely withstand without failure. Applications of DIN 2527 AISI 8630 Blind Flange Pipeline Sealing: The primary function of the blind flange is to seal the end of a pipeline, effectively preventing the passage of fluids, gases, or other materials. System Isolation: It is used to isolate sections of the pipeline for maintenance or repairs, allowing safe disconnection without compromising the integrity of the system. Pressure Containment: The high strength and durability of AISI 8630 make it suitable for applications where maintaining pressure within the system is critical, ensuring the flange can handle high-pressure environments. Types of Blind Flanges in DIN 2527 Blind flanges conforming to DIN 2527 can be found in different face types and sealing methods, including: Raised Face (RF): The flange surface has a slight raised area around the bolt circle, improving the seal when mated with a gasket. Flat Face (FF): The surface is level with the flange body and typically used with softer gaskets to create a seal. Ring Type Joint (RTJ): This type has a groove to accommodate a metal ring gasket, providing a secure seal in high-pressure applications. Conclusion A DIN 2527 AISI 8630 blind flange is a high-strength, durable sealing component designed for high-pressure and high-stress environments. Made from AISI 8630 alloy steel, it offers excellent mechanical properties such as strength, toughness, and wear resistance, making it ideal for use in industrial systems that require reliable seals under heavy loads and elevated temperatures.

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Gr7 Titanium Tubesheet Product Description In the shell-and-tube heat exchanger, the heat exchange tube and the tubesheet are the only barrier between the tube side and the shell side of the heat exchanger. The connection structure and connection quality between the heat exchange tube and the tubesheet determine the quality of the heat exchanger Pros and cons and service life are a crucial link in the manufacturing process of heat exchangers. Most of the damage and failure of heat exchangers occur at the connection part between the heat exchange tube and the tubesheet. The quality of the connection joint also directly affects the safety and reliability of chemical equipment and equipment. Therefore, for the shell and tube heat exchanger, the connection process between the heat pipe and the tubesheet has become the most critical control link in the heat exchanger manufacturing quality assurance system. At present, in the heat exchanger manufacturing process, the connection between the heat exchange tube and the tubesheet mainly includes welding, expansion, expansion and welding, and gluing and expansion.

Product name: Gr7 Titanium Elbow 90 degree Standard: ANSI / ASME B16.9 ,ANSI / ASME B16.9 B363 Material grade: Grade 7 OD: 1/2"-36" Wall thickness: 1.0-18mm Type: Seamless ,welded Surface: Pickled, polished,sand-blasting Gr7 Titanium Elbow 90 degree Titanium elbow in pipeline, elbow is a pipe fitting that changes the direction of pipeline. According to the angle, there are three commonly used angles: 45 ° and 90 ° 180 °. In addition, according to the needs of the project, it also includes 60 ° and other abnormal angle elbows. The materials of elbows include cast iron, stainless steel, alloy steel, malleable cast iron, carbon steel, non-ferrous metals and plastics. The connection methods with pipes include: direct welding (more commonly used) flange connection, hot-melt connection, electric fusion connection, threaded connection, socket connection, etc. Product Titanium elbow Application pipe connection Material Gr7 titanium alloy Standard ANSI B16.5,JIS B2220,DIN2627-2628,ASME OD 1/2"-36" Wall Thickness Sch 5s - Sch 160 Certificate TUV, ISO9001 Materials Titanium Grade 7 Quality control PMI,100% ULTRASONIC TEST etc Grade 7 (Ti-0.2Pd) titanium Chemical compositions(weight%,<=) Pd Al V Fe C 0.12-0.25 ---- ---- 0.30 0.08 N H O Other(total) Ti 0.05 0.015 0.2 0.4 Remainder Physical properties(>=) Σb Tensile Strength (Mpa) σr0.2 Yield Strength (Mpa) δL0+50mm Elongation (%) ψ Reduction of area (%) 370 250 20 25

Product name:Titanium Elliptical Dished Head Standard: ASME VIII-I, DIN28013 Material: Titanium GR1, GR2 Size: Customized Titanium Hemispherical Dish Head Brand name LHTi Product name Titanium Hemispherical Dish Head Material Titanium & titanium alloy (Grade 1 Grade 2 Grade 7 Grade 12 etc.) Size DN - 100mm : 6000mm (customized size avaliable) Wall Thickness 3mm ~ 300mm (customized thickness available) Process Type Hot pressing, cold pressing, cold spinning Connection Type Butt-welded or threaded Edge Type Bevel, Plain or as required Process of depression Once the plate is cut into a circle (using a circular cutter, laser, plasma or other methods), the resulting plate is formed under the press and will be crowned with the plate by multiple impacts on the whole surface. In order to make different types and diameters of disc ends, a disc press must be equipped with a set of molds with different radii. The serving process is quite slow. Depending on the size and material of the plate, it usually takes several hours. This process can be automated by using a CNC manipulator. It is possible to find a press with CNC, which can handle more than 10 shafts and can run automatically for several hours. In addition to automation, another important factor in the disk making process is speed. The two speed press can greatly increase the output. The punch presses the workpiece continuously. This means that the structure of disc press is easily affected by material fatigue; Therefore, the life of the press designed to save cost may be very short, showing the first crack of the structure in a very short time. The press designed with HPT has better fatigue resistance. This design consists of four main parts: upper beam, lower beam and two columns. The two beams are connected with the column through the hydraulic preload pull rod. Compared with seam welding or bolts, these tie rods can better resist continuous stress, so as to provide more elasticity to the structure. Dished multi center end A special dished end is widely used in truck can body manufacturers: multi center dished end. These disc-shaped ends are usually made of aluminum or stainless steel and are usually made of thin plates up to 6 mm. This thickness allows the formation of multi center dished ends using a technique called hydroforming.

Product Name: Titanium seamless elbows Standard: ASME B16.9 Material: Gr1, Gr2, Gr7, Gr12 Unit Price: $10usd/pc-$200usd/pc Outer Diameter: 1/2"-48" Wall Thickness: Sch5s-Sch160s Technique: Seamless/Welded In a piping system, an elbow is a fitting that changes the direction of the pipe run. According to the angle, there are three most commonly used elbows: 45 ° and 90 ° 180 °, and other abnormal angle elbows such as 60 ° are also included according to the needs of the project. The connection methods with the pipe include: direct welding (the most commonly used method) flange connection, hot-melt connection, electric fusion connection, threaded connection, socket connection, etc. according to the production process can be divided into: welding elbow, stamping elbow, push elbow, casting elbow, butt welding elbow, etc. Other names: 90 degree elbow, right angle bend, etc.

Product Name: Titanium seamless elbows Standard: ASME B16.9 Material: Gr1, Gr2, Gr7, Gr12 Outer Diameter: 1/2"-48" Wall Thickness: Sch5s-Sch160s Technique: Seamless/Welded Titanium seamless elbows In a piping system, an elbow is a fitting that changes the direction of the pipe run. According to the angle, there are three most commonly used elbows: 45 ° and 90 ° 180 °, and other abnormal angle elbows such as 60 ° are also included according to the needs of the project. The connection methods with the pipe include: direct welding (the most commonly used method) flange connection, hot-melt connection, electric fusion connection, threaded connection, socket connection, etc. according to the production process can be divided into: welding elbow, stamping elbow, push elbow, casting elbow, butt welding elbow, etc. Other names: 90 degree elbow, right angle bend, etc. Name: Titanium Elbow Material: Gr1, Gr2, Gr7, Gr12 Specification: 1/2"-48" Schedule 5s to Schedule 80 Standard: ASTM B363, EN 10253, DIN 2065 Type: R=1.0D, R=1.5D, R=3D Bending degrees: 30, 45, 60, 90, 120, 180 degrees bend Surface Processing: quartz-shot, sand-blasting, polishing Month capacity: 60000 pieces LADHANI METAL CORPORATION, MUMBAI, INDIA Company Information Ladhani Metal Corporation. We are committed to integrate engineering steel resources in India and serve the global engineering steel market. Our company has more than 32 years of experience in steel researching, production, managing and sales. In the aspect of resources and information, we have established cooperative and stronger relationship with nearly hundred enterprises, either state-owned or private owned in India. What’s more, we have built long, deep and close business relationship with dozens of steel company, Sharing and holding equities with several steel enterprises. Because of the close cooperation with steel companies and our pioneering spirit, which can ensure us stay at the top competition, and ensure our customers get what they really want! FOR MORE DETAIL CONTACT US AT :- ladhanimetal@gmail.com ladhanimetals@gmail.com www.ladhanimetal.in www.ladhanimetal.com LADHANI METAL CORPORATION, MUMABAI, INDIA, AVAILABLE AT FOLLOWING LOCATION:- Adilabad, Agartala, Agra, Ahmedabad, Ahmednagar, Ajmer, Akola , Aligarh , Alipore , Allahabad , Alleppey , Almora , Alwar , Alwaye , Amalapuram , Amaravati , Ambala , Amreli , Amritsar , Anakapalle , Anand , Anantapur , Andhra Pradesh , Anna Road , Arakkonam , Arunachal Pradesh , Asansol , Aska , Assam , Aurangabad , Azamgarh , Bagalkot , Bahraich , Balaghat , Balangir , Balasore , Ballia , Banasanktha , Banda , Bangalore , Bankura , Barabanki , Barabazaar , Baramulla , Barasat , Bardoli , Bareilly , Barmer , Bastar , Basti , Beawar , Beed , Begusarai , Belgaum , Bellary , Berhampur , Bhadrak , Bhagalpur , Bharatpur , Bharuch , Bhatinda , Bhavnagar , Bhilwara , Bhimavaram , Bhiwani , Bhojpur , Bhopal , Bhubaneswar , Bhusaval , Bidar , Bihar , Bijapur , Bijnor , Bikaner , Bilaspur , Birbhum , 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Ladhani Metal Corporation offers 1Cr20Ni14Si2 Boiler Half Round Tube Shields engineered for superior tube protection in high-temperature and corrosive boiler environments. Manufactured from a heat-resistant austenitic stainless steel alloy with high chromium, nickel, and silicon content, 1Cr20Ni14Si2 provides exceptional resistance to oxidation, carburization, and scaling. These shields are accurately formed into a half-round profile to fit securely over straight sections of boiler tubes. They act as a durable protective barrier against high-velocity flue gases, soot blower impact, and particulate erosion, significantly increasing tube service life and reducing unscheduled maintenance. Ladhani Metal Corporation manufactures, supplies, and exports 1Cr20Ni14Si2 Boiler Half Round Tube Shields in various sizes, lengths, and thicknesses to meet the exact specifications of clients across domestic and international markets. 1Cr20Ni14Si2 Grade Chemical Composition – Heat Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.00 – 2.00% • Chromium (Cr): 19.00 – 21.00% • Nickel (Ni): 13.00 – 15.00% • Iron (Fe): Balance Uses • Shields straight boiler tubes in superheater and reheater sections • Protects against oxidation, scaling, and abrasive flue gas erosion • Suitable for applications requiring excellent high-temperature stability • Extends operational life of boiler tubes in severe service conditions Features • High chromium-nickel-silicon alloy – Ensures outstanding oxidation and scaling resistance • Excellent thermal stability – Maintains mechanical strength at elevated temperatures • Precision half-round profile – Guarantees accurate and secure tube coverage • Long-lasting protection – Withstands high-temperature flue gas environments • Flexible installation – Compatible with welding, clamping, or banding methods • Export quality – Manufactured to meet global standards for durability and performance Applications • Power generation plants – Protects tubes in superheater and reheater assemblies • Petrochemical refineries – Resists carburization and oxidation in furnace atmospheres • Waste heat recovery boilers – Guards tubes in high-temperature gas flow zones • Cement and metallurgy industries – Provides protection in abrasive and thermal cycling environments Conclusion The 1Cr20Ni14Si2 Boiler Half Round Tube Shield from Ladhani Metal Corporation is specifically designed for extreme temperature and corrosive boiler environments. Its high chromium, nickel, and silicon composition delivers unmatched oxidation resistance and mechanical stability, ensuring long-lasting protection for critical boiler components. Available in customized sizes for both domestic and international supply, these shields provide dependable and efficient boiler tube safeguarding. For detailed specifications and global export services, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield