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Duplex Flanges

DIN 2630 Duplex flanges PN 2.5 are high-performance weld neck flanges manufactured to DIN 2630 standards, specifically designed for low-pressure applications up to 2.5 bar (36.25 psi). These flanges are made from Duplex stainless steels such as Duplex 2205 and Super Duplex 2507, which offer a balanced combination of high strength and excellent resistance to corrosion, stress corrosion cracking, and pitting. Engineered for demanding environments, these flanges provide long-lasting reliability in low-pressure systems exposed to aggressive chemicals and high temperatures. Ladhani Metal Corporation is a trusted global supplier and manufacturer of Duplex flanges, known for consistent quality and technical expertise. Our DIN 2630 PN 2.5 Duplex weld neck flanges are widely used in offshore, chemical, petrochemical, and marine industries where both mechanical performance and corrosion resistance are essential. Each flange undergoes rigorous quality control to ensure conformance with international standards and application-specific requirements. Pressure Rating: • PN 2.5 (2.5 bar / 36.25 psi): Designed for low-pressure operations requiring enhanced strength and superior corrosion resistance. Flange Type: • Weld Neck Flanges Designed with a tapered hub to evenly distribute stress and minimize erosion and turbulence in the flow path, making them suitable for high-integrity piping connections. • Flat Face (FF) Flanges Flat face flanges ensure even gasket compression and are ideal for use with cast equipment or non-metallic gasket materials in low-pressure systems. Duplex Grades and Full Composition: Duplex 2205 (UNS S32205 / S31803) • Chromium (Cr): 21.0 – 23.0% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.08 – 0.20% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Carbon (C): ≤ 0.03% • Iron (Fe): Balance Applications: Combines high strength with excellent resistance to pitting and crevice corrosion. Common in chemical process plants, desalination systems, and marine structures. Applications of DIN 2630 Duplex Flanges PN 2.5: • Offshore and Marine Engineering Used in piping systems exposed to seawater and harsh marine environments where strength and corrosion resistance are vital. • Chemical and Petrochemical Industry Ideal for handling corrosive process fluids, acids, and chloride-rich environments at low pressure. • Desalination Plants Used in brine systems and piping exposed to high chloride levels and fluctuating temperatures. • Oil and Gas Industry Applied in low-pressure sections of oil rigs, refineries, and gas processing systems where reliability and resistance to sulfide stress cracking are critical. Key Features: • Compliant with DIN 2630 specifications • PN 2.5 rating suitable for low-pressure service • Weld neck design provides high-integrity and stress-distributed connections • Flat face option for soft gasket compatibility and uniform sealing • Manufactured from Duplex and Super Duplex stainless steels for enhanced performance • High strength-to-weight ratio and excellent corrosion resistance • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2630 Duplex Flanges PN 2.5 from Ladhani Metal Corporation are engineered for performance in corrosive, high-stress environments where low-pressure service demands superior materials. Combining the strength and corrosion resistance of Duplex and Super Duplex alloys, these flanges ensure long-term durability and safety across a variety of critical applications. Contact Ladhani Metal Corporation for detailed specifications, customization options, or pricing information.

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Super Duplex Flange

The DIN 2558 Super Duplex Flange PN 6 is a high-performance piping component engineered for the most demanding industrial applications. Designed in accordance with DIN (Deutsches Institut für Normung) specifications, these flanges are manufactured from premium-grade super duplex stainless steel, offering outstanding mechanical strength and superior corrosion resistance, particularly in aggressive environments. Supplied by Ladhani Metal Corporation, these flanges are trusted by industries that require durability, safety, and long-lasting performance. Super duplex flanges are widely used in offshore oil and gas, petrochemical, chemical processing, desalination, and marine applications where resistance to stress corrosion cracking, pitting, and erosion is essential. The PN 6 pressure rating (6 bar or approximately 87 psi) makes them suitable for medium-pressure systems requiring robust and corrosion-resistant connections. Types: Weld Neck Flange – Offers a strong welded connection ideal for high-pressure and high-temperature systems. Slip-On Flange – Easy to install and weld, suitable for lower-stress applications. Blind Flange – Used to seal off the end of a pipeline, ensuring zero leakage. Threaded Flange – Provides a screw-type connection where welding isn’t preferred. Socket Weld Flange – Ideal for small-diameter, high-pressure applications requiring a smooth bore and secure weld. Grade & Chemical Composition: Super Duplex 2507 (UNS S32750): Chromium (Cr): 24.0 – 26.0% Nickel (Ni): 6.0 – 8.0% Molybdenum (Mo): 3.0 – 5.0% Nitrogen (N): 0.24 – 0.32% Manganese (Mn): ≤ 1.2% Silicon (Si): ≤ 0.8% Carbon (C): ≤ 0.03% Iron (Fe): Balance Key Properties: Exceptional resistance to chloride-induced stress corrosion cracking, pitting, and crevice corrosion High tensile and yield strength—almost double that of conventional austenitic stainless steels Outstanding performance in seawater and chemically aggressive environments PN 6 Rating: The PN 6 pressure rating corresponds to 6 bar (approximately 87 psi), making this flange ideal for medium-pressure pipelines where superior strength and corrosion resistance are required for safe and long-lasting operation. Features: Corrosion Resistance: Excellent resistance to both uniform and localized corrosion, even in chloride-rich environments such as seawater. High Mechanical Strength: Delivers outstanding load-bearing capacity, enabling the use of thinner wall sections for lighter system design. Long Service Life: Built for durability in extreme conditions, reducing maintenance and replacement costs over time. Stress Corrosion Resistance: Provides safety in high-stress, high-temperature, and aggressive chemical conditions. Industry Versatility: Widely used in offshore platforms, chemical plants, desalination units, marine vessels, and high-performance piping systems. Cost Efficiency: High strength and corrosion resistance allow for optimized system design with reduced material usage. Ladhani Metal Corporation ensures that each DIN 2558 Super Duplex Flange is manufactured using advanced technology and strict quality control processes. These flanges deliver the strength, reliability, and corrosion resistance required in the most challenging industrial applications—offering a dependable, long-term solution for critical infrastructure. #din2558 #din2558flanges #din2558superduplexflanges #flanges

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Carbon Steel Flanges

DIN 2545 carbon steel flanges supplied by Ladhani Metal Corporation are designed for use in a variety of industrial applications requiring strength, durability, and resistance to corrosion under moderate temperatures and pressures. These flanges are made from high-quality carbon steel, offering excellent mechanical properties and weldability, making them suitable for both low- and high-pressure systems. With a pressure rating of PN 40, these flanges are built to withstand pressures up to 40 bar, ensuring secure and leak-free connections in demanding applications across different industries, including chemical processing, power generation, and construction. Types of DIN 2545 Carbon Steel Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface and are primarily used in low-pressure applications where uniform distribution of sealing force is required. Raised Face Flanges (RF) – These flanges feature a raised surface around the bolt holes, providing enhanced sealing pressure, making them ideal for high-pressure applications. Ring-Type Joint (RTJ) Flanges – These flanges are designed with a groove to accommodate a metal sealing ring, providing a more secure seal for high-pressure systems or environments involving high temperatures. Grades and Chemical Composition: Carbon Steel A105 Chemical Composition: C: 0.35%, Mn: 0.60-0.90%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A105 is the most commonly used grade of carbon steel for flanges, offering good strength and impact resistance. It is suitable for low to medium-pressure applications and is widely used in the manufacturing of flanges for piping systems, valves, and fittings. This grade is known for its versatility and ease of welding. Carbon Steel A350 LF2 Chemical Composition: C: 0.30%, Mn: 1.00-1.50%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A350 LF2 is a low-temperature carbon steel grade designed for use in cryogenic and low-temperature applications. It offers good toughness and is resistant to brittle fracture in environments where temperatures are lower than standard carbon steel materials can withstand. A350 LF2 is commonly used in the oil, gas, and power generation industries. PN 40 Pressure Rating: The "PN" rating defines the flange's pressure capacity. PN 40 indicates that the flange is capable of handling pressures up to 40 bar, making it suitable for high-pressure systems in various industrial applications that require secure and durable connections. Applications: 1. Oil and Gas Industry: Pipelines and Transport Systems: Carbon steel flanges are commonly used in oil and gas pipelines to connect sections of pipe, valves, and other components. They provide a reliable seal and are capable of handling high pressures and extreme temperatures. Refineries and Petrochemical Plants: Carbon steel flanges are used in refining processes and in the transportation of crude oil and natural gas. They withstand the mechanical stresses and corrosion from various chemicals. Offshore Platforms: These flanges are used in offshore oil platforms where they handle high-pressure conditions in subsea pipelines and other critical infrastructure. 2. Chemical and Petrochemical Industry: Chemical Processing Equipment: Carbon steel flanges are used in reactors, heat exchangers, and distillation columns where the materials are exposed to high-pressure chemicals. They are preferred in systems that handle neutral or moderately corrosive chemicals. Pipelines for Chemical Transport: Used in chemical plants to transport fluids that are not highly corrosive, carbon steel flanges are durable and reliable in these settings. 3. Power Generation: Steam and Gas Turbines: Carbon steel flanges are widely used in power plants, especially in steam and gas turbines, where high pressure and temperatures are present. Cooling Systems: These flanges are found in cooling water systems, heat exchangers, and other systems where water or air is circulated to cool equipment. 4. Water Treatment Plants: Water Distribution Systems: Carbon steel flanges are commonly used to connect pipes in water distribution systems, especially in municipal water treatment and sewage treatment plants. Desalination Plants: These flanges are also employed in desalination plants, where seawater is converted into fresh water, due to their strength and ability to handle high-pressure environment. Conclusion: Ladhani Metal Corporation ensures the production of these carbon steel flanges meets the highest standards of quality and precision, ensuring long-term durability and reliable performance in even the most demanding applications. Each flange is manufactured according to strict specifications and undergoes thorough testing to guarantee safe and reliable operation in high-pressure environments. #din2545 #din2545flanges #din2545carbonsteelflanges #flanges #flangessupplier

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Stainless Steel Flange

DIN 2544 is a standard used in Germany for the design, dimensions, and testing of stainless steel flanges. These flanges are used to connect pipes, valves, pumps, and other equipment to form a piping system. The DIN 2544 standard applies to welded flanges, specifically for high-pressure and temperature applications. Key Features of DIN 2544 Stainless Steel Flanges: Material: The flanges are primarily made from stainless steel, known for its high corrosion resistance, durability, and resistance to high temperatures. This makes them ideal for use in chemical, petrochemical, power generation, and food industries. Function: These flanges provide strong mechanical connections for piping systems. They allow easy disconnection for maintenance and cleaning. Pressure Rating: The pressure class of DIN 2544 flanges is typically PN 25 (pressure nominal 25 bar), meaning they are rated for a maximum working pressure of 25 bar (about 362 psi) at specific temperature conditions. Design: The flanges are designed to withstand high pressure, typically with a thicker body and reinforced sections. They feature a bolt circle diameter that fits the corresponding flange, allowing secure bolted connections. Face Type: Most DIN 2544 flanges come with a flat face, though raised face designs may also be available. Types of DIN 2544 Stainless Steel Flanges: Weld Neck Flanges: These are the most common type, where the flange is welded to the pipe. The neck is long, which makes the connection strong and able to handle high pressure. Slip-On Flanges: These flanges slide over the pipe and are then welded in place. They are commonly used in systems with lower pressure ratings. Blind Flanges: Used to seal the ends of piping systems, they do not have a hole in the center. They are typically used for maintenance and isolation purposes. Threaded Flanges: These flanges have threads on the inner surface, allowing them to be screwed directly onto a threaded pipe. They are used where welding is not possible. Socket Weld Flanges: These flanges have a socket in which the pipe is inserted and then welded in place. They are used in small-diameter piping systems. DIN 2544 Stainless Steel Flanges grades : Grade 304 (1.4301): Composition: 18% Cr, 8% Ni. Properties: Excellent corrosion resistance, good strength, easy to weld, and temperature resistance up to 870°C. Grade 316 (1.4401): Composition: 16-18% Cr, 10-14% Ni, 2-3% Mo. Properties: Superior corrosion resistance, especially against chlorides, and temperature resistance up to 870°C. Grade 321 (1.4541): Composition: 17-19% Cr, 9-12% Ni, Ti (Titanium stabilizer). Properties: Excellent resistance to high temperatures (up to 870°C) and intergranular corrosion, especially in welds. Pressure Rating (PN 25): PN 25 refers to the nominal pressure rating of the flange, which indicates that the flange can handle a maximum pressure of 25 bar (362 psi) at ambient temperature conditions. This pressure class is ideal for medium to high-pressure applications, typically used in systems such as: Steam pipelines Water treatment facilities Petrochemical industries Summary: DIN 2544 stainless steel flanges are reliable components in high-pressure systems.They are essential in industries requiring secure and durable piping systems. #din2544 #din2544ssflanges #ssflanges #stainlesssteelflanges

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stainless steel flange

DIN 2543 Stainless Steel Flanges are flanges made from stainless steel that conform to the German industrial standard DIN 2543. These flanges are used to connect pipes, valves, pumps, and other equipment within a piping system. The DIN 2543 standard defines the specifications, dimensions, and materials for flanges used primarily in industrial applications where high strength, durability, and corrosion resistance are required. DIN 2543 refers to the "Flanges for pipes, slip-on flanges, welding neck flanges, and blind flanges." DIN 2543 flanges are PN 16, and they have specific dimensional standards for that pressure rating, ensuring compatibility and safety in pipeline applications. Here's a detailed description of DIN 2543 Stainless Steel Flanges: 1. Standard Overview (DIN 2543): • DIN 2543 refers to flanges that are used to connect pipes and related components in various industrial systems. It specifies welding neck flanges, slip-on flanges, and blind flanges among others. • The flanges covered by this standard are available in different pressure classes and materials, including stainless steel. • The main application of these flanges is in piping systems for industries such as chemical, oil and gas, water treatment, food processing, and HVAC. 2. Types of DIN 2543 Flanges: The standard covers different types of flanges, each with its own application: • Welding Neck Flanges (WN): o These flanges are designed to be welded to the pipe. They have a long tapered neck that provides better stress distribution and is suitable for high-pressure applications. o Application: Common in high-pressure and high-temperature systems. • Slip-On Flanges (SO): o These flanges fit over the pipe and are welded at both the inside and outside edges. They are easier to install compared to welding neck flanges. o Application: Suitable for low- and medium-pressure systems. • Blind Flanges (BL): o These flanges are used to seal the end of a pipe. They have no central hole and are typically used to close off piping systems or for future extensions. o Application: Used when a permanent or temporary closure is needed in a piping system. 3. Materials for Stainless Steel Flanges: DIN 2543 Stainless Steel flanges are typically manufactured from the following grades of stainless steel, which are selected based on the specific requirements of the application: • Grade 304 Stainless Steel (AISI 304): o The most common type of stainless steel, offering good corrosion resistance and forming ability. It is suitable for general-purpose applications in environments not subject to severe corrosion. o Applications: Food and beverage processing, chemical industries, and general industrial applications. • Grade 316 Stainless Steel (AISI 316): o Contains molybdenum (2–3%), which significantly enhances its resistance to pitting and crevice corrosion in chloride environments. It is widely used in more corrosive environments such as marine or chemical processing applications. o Applications: Marine environments, chemical industries, pharmaceuticals, and offshore applications. • Grade 321 Stainless Steel (AISI 321): o Similar to 304 but with added titanium to prevent carbide precipitation during welding. It is ideal for high-temperature environments and offers good oxidation resistance. o Applications: High-temperature systems, aerospace applications, and heat exchangers. 4. Gasket Surface Types: The gasket surface of DIN 2543 stainless steel flanges is crucial for creating a proper seal when two flanges are joined. The most common gasket surface types include: • Raised Face (RF): o A flange with a raised area where the gasket is placed. This is the most common type and provides a reliable seal. • Flat Face (FF): o The flange surface is flat and typically used in lower-pressure systems. • Ring Type Joint (RTJ): o This type has a groove for the insertion of a metal ring gasket, used in high-pressure or high-temperature applications. DIN 2543 SS flanges are designed to provide strong, durable, and leak-proof connections for pipes in various industries, with precise dimensions, materials, and pressure ratings tailored to different operational needs. The different types of flanges (Slip-on, Welding Neck, and Blind) allow for versatile use in a variety of applications.

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blind flanges

DIN 2527 blind flanges are sealing components used in piping systems to close the ends of pipes, valves, or pressure vessels where no further connection is required. These flanges are designed to prevent the flow of fluids or gases, isolate sections of the piping system for maintenance, or facilitate pressure testing of the system. The DIN 2527 standard ensures these flanges meet specific dimensional and mechanical properties for reliable performance in various industrial applications. material type : Titanium: Titanium flanges, including Grade 2 and Grade 5, are known for their exceptional resistance to corrosion, particularly in aggressive environments like seawater and chemicals. These lightweight and strong materials are commonly used in aerospace, marine, and chemical industries. Stainless Steel (SS): Stainless steel, including grades like 304 and 316, provides excellent corrosion resistance, particularly in harsh environments. It is used in industries like chemical processing and marine applications, where resistance to corrosion and oxidation is essential. Carbon Steel (C.S.): Carbon steel is a popular choice for DIN 2527 blind flanges due to its strength, weldability, and cost-effectiveness. It is ideal for general-purpose applications in systems with moderate temperature and pressure conditions, using grades like St 37 and A105. Mild Steel (MS): Mild steel is a low-carbon steel that offers good formability and strength, making it suitable for less demanding applications. It is commonly used in systems where high pressure or corrosion resistance is not a critical concern. Alloy Steel: Alloy steel flanges, such as A182 F11 and A182 F22, are designed for high-temperature and high-pressure applications. They offer greater strength, thermal expansion resistance, and durability, making them ideal for power generation and petrochemical industries. Inconel: Inconel flanges, including Inconel 600 and 625, are ideal for extreme high-temperature and aggressive environments. These alloys provide superior strength and exceptional resistance to oxidation and corrosion, making them suitable for high-performance applications. SS Duplex Steel: Duplex steel, such as grade 2205, combines the characteristics of both austenitic and ferritic steels, offering high strength and superior resistance to corrosion. It is ideal for use in chemical and marine environments where stress corrosion cracking resistance is crucial. SS Super Duplex Steel: Super duplex steel, such as 2507, provides a combination of high strength and excellent corrosion resistance, especially in harsh environments. It is highly resistant to pitting and stress corrosion cracking, making it ideal for demanding applications in the oil, gas, and marine industries. Key Features of DIN 2527 Blind Flanges: Material Variety: DIN 2527 blind flanges are available in different materials, including carbon steel, mild steel, stainless steel, alloy steel, and special alloys like Inconel or Duplex steel, offering a wide range of options to meet the needs of different environments, temperatures, and pressures. Pressure and Temperature Ratings: These flanges are available in different pressure ratings such as PN6, PN10, PN16, PN25, and PN40, ensuring they can withstand the required pressures for various industrial applications. Dimensional Standards: The DIN 2527 standard ensures precise dimensional accuracy, allowing for reliable sealing and easy installation in piping systems. These flanges are available in various nominal diameters, typically ranging from DN10 (1/2 inch) to DN600 (24 inches) or more, depending on the system requirements.

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blind flanges

A DIN 2527 AISI 4140 blind flange is a specialized type of blind flange made from AISI 4140 alloy steel, adhering to the DIN 2527 German standard. Blind flanges are crucial components in piping systems, used to seal the end of a pipe, vessel, or valve to isolate it or stop the flow of fluids. The AISI 4140 material used for this specific flange is a high-strength alloy steel known for its robustness and excellent mechanical properties, making it ideal for high-stress applications. AISI 4140, a chromium-molybdenum alloy steel, is renowned for its excellent mechanical properties, including high tensile strength, hardness, and resistance to wear. It is often used in heavy-duty applications such as in the automotive, aerospace, and oil & gas industries, where the need for robust materials is crucial. The use of AISI 4140 steel in a DIN 2527 blind flange ensures that the flange can handle high pressures, temperatures, and mechanical stresses without compromising on performance or safety. Material: AISI 4140 Alloy Steel Composition: AISI 4140 is a medium-carbon steel alloy that contains chromium (Cr) and molybdenum (Mo) as its primary alloying elements. These elements improve the steel's hardness, strength, and wear resistance. Key Properties: Strength: High tensile strength and yield strength, making it capable of withstanding high loads and stress in high-pressure applications. Toughness: Offers excellent toughness and impact resistance, making it suitable for challenging environments where forces are dynamic. Hardness: Can be heat-treated to achieve high hardness levels, providing resistance to wear and abrasion. Corrosion Resistance: While AISI 4140 is not as corrosion-resistant as stainless steel, it can still perform well in less corrosive environments with proper surface treatment (e.g., coatings or galvanizing). Design and Dimensions (DIN 2527) Shape: The blind flange is a flat, circular plate with no central hole. Its purpose is to seal the end of a pipe or vessel, effectively "closing" the pipeline or system. Bolt Holes: The flange has evenly spaced bolt holes around the perimeter, allowing it to be bolted securely to the corresponding flange or fitting in the system. These holes align with the bolt pattern of other components. Thickness: The flange thickness varies depending on the size, pressure class, and specific application requirements. It is designed to withstand internal pressure while providing a reliable seal. Pressure Rating: Flanges are typically rated according to pressure classes such as PN 6, PN 10, PN 16, PN 25, etc., indicating the maximum pressure the flange can safely handle without failure. Applications Pipeline Sealing: The primary function of a blind flange is to seal the open end of a pipeline, preventing the passage of fluids, gases, or other materials through the system. System Isolation: Blind flanges are used to isolate a section of the system for maintenance or repairs, allowing for safe disconnection of parts while maintaining system integrity. Pressure Containment: AISI 4140 blind flanges are also used in applications where maintaining pressure within a system is critical. The high strength and durability of AISI 4140 make it suitable for use in high-pressure environments. Types of Blind Flanges in DIN 2527 Raised Face (RF): The flange surface has a small raised area around the bolt circle to improve sealing when mated with a gasket. Flat Face (FF): The flange surface is level with the flange body, typically used with softer gaskets to create a seal. Ring Type Joint (RTJ): The flange may feature a groove to accommodate a metal ring gasket for high-pressure applications, providing a secure, reliable seal.

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Blind Flanges

When considering Duplex Stainless Steel for DIN 2527 Blind Flanges, the material offers unique advantages over traditional stainless steels, combining the benefits of both austenitic and ferritic microstructures. Duplex Stainless Steel typically contains a higher percentage of chromium, molybdenum, and nitrogen, which significantly enhances its properties, especially for highly demanding and corrosive environments. Material: Duplex Stainless Steel Superior Corrosion Resistance: Duplex stainless steels (e.g., 2205 or 2507) offer outstanding resistance to pitting, crevice corrosion, and stress corrosion cracking, which makes them highly suitable for industries exposed to aggressive environments, such as offshore oil and gas, chemical processing, and marine industries. Strength: Duplex stainless steels have higher tensile strength than standard austenitic steels (such as 304 or 316), allowing the flange to perform under higher mechanical stress and pressure. The material is typically twice as strong as conventional 304 and 316 stainless steels. Temperature Resistance: Duplex materials offer good performance in high-temperature environments, although not as high as some alloys specifically designed for extreme heat (e.g., Inconel). They perform well in moderate to high-temperature applications. Resistance to Chloride Stress Corrosion Cracking (SCC): Duplex steels are particularly resistant to chloride-induced stress corrosion cracking, which is one of the key benefits in applications exposed to chloride-rich environments, such as seawater. Common types of duplex stainless steel blind flanges include: 1.4462 (F51): Standard duplex steel, offering good corrosion resistance and strength, used in chemical, oil & gas, and marine industries. 1.4410 (F53): Super duplex steel, with higher strength and better corrosion resistance, used in offshore and high-pressure applications. 1.4539 (Alloy 20): Highly resistant to acid and chloride environments, used in chemical processing and power generation. Design and Dimensions Shape: Blind flanges in DIN 2527, regardless of the material (Stainless Steel 316 or Duplex), are flat, round plates without a central hole, used to close off the ends of pipes or pressure vessels. Bolt Holes: Like other blind flanges, duplex flanges come with bolt holes for bolting the flange to a mating flanged component. The bolt holes' number and size depend on the flange's diameter and the pressure class. Thickness: The thickness varies according to the pressure rating (e.g., PN 6, PN 10, PN 16, PN 25). Thicker flanges are designed for higher-pressure applications to maintain a secure and tight seal. Pressure Rating: Duplex stainless steel blind flanges are often used in high-pressure environments due to their strength. The specific pressure ratings depend on the material grade (e.g., Duplex 2205, Super Duplex 2507), but they generally exhibit higher pressure resistance than austenitic stainless steels like 316. Types of Blind Flanges in DIN 2527 (Duplex) Raised Face (RF): A raised face provides a contact area for the gasket, enhancing the sealing performance when paired with a gasket. Flat Face (FF): The face of the flange is level with the surface, which is suitable for softer gaskets that offer a tight seal without excessive pressure. Ring Type Joint (RTJ): For high-pressure applications, Duplex stainless steel blind flanges can feature a groove for a metallic gasket. This design ensures a tight seal under extreme conditions, often used in offshore and chemical plant environments. Benefits of Duplex Stainless Steel Blind Flanges Cost-Efficiency: While Duplex steels can be more expensive than austenitic grades, they offer a better cost-to-performance ratio due to their enhanced durability and strength, leading to longer service life and reduced maintenance costs. Improved Mechanical Properties: Duplex steels' unique composition offers a blend of high tensile strength and excellent corrosion resistance, making them perfect for demanding environments where other materials might not perform as well.

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Blind Flanges

DIN 2527 is a German standard that defines the dimensions, design, and tolerances for flanges, including blind flanges. Blind flanges made of stainless steel 316 are commonly used in piping systems to seal the ends of pipes, providing a secure and reliable closure. Here's a detailed description of DIN 2527 Stainless Steel 316 Blind Flanges: Material: Stainless Steel 316: This is a higher grade of stainless steel compared to 304, offering superior corrosion resistance. Stainless steel 316 contains molybdenum, which enhances its resistance to corrosion, particularly against chlorides, making it ideal for environments with higher risks of corrosion, such as seawater, chemicals, and marine environments. Corrosion Resistance: Stainless steel 316 has excellent resistance to a wide range of chemicals and industrial environments. Temperature Resistance: It can withstand higher temperatures compared to 304 stainless steel, making it suitable for high-temperature applications. Strength: Stainless steel 316 has slightly higher tensile strength compared to 304, offering added durability and structural integrity. Design and Dimensions: Shape: Blind flanges are flat, round plates with no center hole, used to seal the end of a pipe or pressure vessel. Bolt Holes: These flanges have bolt holes to align with bolts for connecting to other flanged components. The number and size of bolt holes depend on the diameter of the flange and the pressure class. Thickness: The thickness of DIN 2527 blind flanges varies depending on the pressure class (PN 6, PN 10, PN 16, PN 25, etc.). Thicker flanges can handle higher pressure ratings and provide a more secure seal. Pressure Rating: Similar to other flanges, the pressure rating for DIN 2527 blind flanges is important for determining the maximum pressure they can withstand without failure. Stainless steel 316 flanges can be designed to withstand high-pressure applications. Applications: Sealing: Blind flanges made of stainless steel 316 are used to seal the end of a pipeline or vessel to prevent fluid leakage, effectively creating a closed system. System Isolation: These flanges are used to isolate sections of a piping system for maintenance or modification, allowing for safe shutoff of pressure or fluid flow. High-Corrosion Environments: Due to the superior corrosion resistance of stainless steel 316, these blind flanges are used in industries where exposure to corrosive materials, saltwater, or harsh chemicals is a concern (e.g., chemical processing, marine, pharmaceutical, food processing). Types of Blind Flanges in DIN 2527: Raised Face (RF): The face of the flange is slightly raised to improve the sealing capability when paired with a gasket. Flat Face (FF): The face of the flange is level with the surface, often used with softer gaskets for a secure seal. Ring Type Joint (RTJ): For applications requiring high pressure, a ring-type joint may be used, which features a groove in the flange for a metallic gasket.

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