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Monel Flanges

DIN 2569 Monel Flanges PN 100 are precision-engineered welding neck flanges manufactured from high-grade Monel alloys, specifically designed for high-pressure and highly corrosive environments. Built to DIN 2569 standards, these flanges offer excellent resistance to seawater, acids, and alkalis, along with superior mechanical strength and durability. Their robust performance makes them ideal for critical applications in marine engineering, chemical processing, oil and gas, and offshore industries. Ladhani Metal Corporation is a leading manufacturer and exporter of Monel flanges, offering reliable and high-quality products that meet stringent international standards. The welding neck configuration ensures permanent, high-strength connections suitable for continuous operation under high pressure and temperature conditions. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems requiring outstanding corrosion resistance, sealing integrity, and mechanical performance in aggressive and demanding environments. Flange Types: • Welding Neck Flanges Provide high-strength welded connections for pressurized piping systems exposed to thermal expansion and vibration. • Raised Face (RF) Flanges Enhance gasket compression and sealing performance in high-pressure and temperature applications. • Flat Face (FF) Flanges Used in applications with flat mating surfaces, particularly when connecting to brittle or non-metallic materials. • Forged Welding Neck Flanges Offer high mechanical strength, dimensional accuracy, and durability. • Custom-Machined Flanges Available in various sizes, pressure classes, and Monel grades as per customer requirements. Monel Grades and Composition: 1. Monel 400 (Nickel-Copper Alloy) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.30% Applications: Used in marine engineering, chemical processing, and fuel or freshwater tanks due to its excellent resistance to seawater, hydrofluoric acid, and stress corrosion cracking. 2. Monel K500 (Precipitation-Hardened Alloy) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% Applications: Ideal for applications requiring high strength and corrosion resistance, such as pump shafts, oil well tools, and marine components. K500 offers greater mechanical strength and hardness compared to Monel 400. Applications of DIN 2569 Monel Flanges: • Marine and Offshore Engineering: Perfect for underwater, saltwater, and coastal applications due to excellent seawater and corrosion resistance. • Chemical and Petrochemical Industries: Used in acid and alkali handling systems, heat exchangers, and reactors where corrosion resistance is crucial. • Oil and Gas Sector: Employed in valves, pipes, and flanges exposed to sour gas and offshore drilling conditions. • Power Generation: Suitable for condenser tubing and heat exchangers in environments where both corrosion and high temperature are factors. • Aerospace and Defense: Used in high-performance components requiring durability, resistance to aggressive chemicals, and thermal stability. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Excellent corrosion resistance in acidic and marine environments • High mechanical strength and thermal stability • Permanent welded neck design for secure pipe integration • Supplied with test certifications and complete traceability • Custom machining and finishing available including pickling and passivation Conclusion: DIN 2569 Monel Flanges PN 100 from Ladhani Metal Corporation are engineered for critical operations that demand corrosion resistance, strength, and durability under pressure. These flanges are trusted in marine, chemical, and energy sectors, delivering dependable service in the most challenging environments. For tailored specifications, material consultations, or bulk orders, reach out to Ladhani Metal Corporation today.

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Stainless Steel flange

Ladhani Metal Corporation is a reliable manufacturer and exporter of DIN 2565 stainless steel flanges, crafted to provide secure, leak-proof connections in low-pressure piping systems. Compliant with DIN 2565 standards, these flanges are available in PN 6 pressure rating, making them ideal for threaded pipe connections in systems that do not require welding. These stainless steel threaded flanges are particularly suited for environments requiring resistance to corrosion, cleanliness, and easy maintenance. They are widely used in water supply lines, food processing, chemical plants, marine systems, and other industrial applications. Flange Types: • Threaded (Screwed) Flanges: Designed to connect to pipes without welding by using internal threads. • Raised Face (RF) Flanges: Feature a slightly elevated sealing surface to improve gasket compression and prevent leakage. • Flat Face (FF) Flanges: Have a flat sealing surface, typically used with flat gaskets and in low-pressure systems. • Forged Threaded Flanges: Manufactured through forging for enhanced strength and structural integrity in threaded connections. • Custom-Machined Threaded Flanges: Tailored to specific dimensions or threading requirements for specialized piping setups. Available Grades and Chemical Composition: Stainless Steel 304 (UNS S30400) Carbon (C): ≤ 0.08% Manganese (Mn): ≤ 2.00% Silicon (Si): ≤ 1.00% Phosphorus (P): ≤ 0.045% Sulfur (S): ≤ 0.030% Chromium (Cr): 18.0 – 20.0% Nickel (Ni): 8.0 – 10.5% Applications: Ideal for general use in water, air, and non-aggressive environments. Stainless Steel 316 (UNS S31600) Carbon (C): ≤ 0.08% Manganese (Mn): ≤ 2.00% Silicon (Si): ≤ 1.00% Phosphorus (P): ≤ 0.045% Sulfur (S): ≤ 0.030% Chromium (Cr): 16.0 – 18.0% Nickel (Ni): 10.0 – 14.0% Molybdenum (Mo): 2.0 – 3.0% Applications: Suitable for harsh, corrosive environments such as marine, chemical, and industrial processing systems. Stainless Steel 321 (UNS S32100) Carbon (C): ≤ 0.08% Manganese (Mn): ≤ 2.00% Silicon (Si): ≤ 1.00% Phosphorus (P): ≤ 0.045% Sulfur (S): ≤ 0.030% Chromium (Cr): 17.0 – 19.0% Nickel (Ni): 9.0 – 12.0% Titanium (Ti): 5xC – 0.70% Applications: Commonly used in high-temperature applications like heat exchangers, pressure vessels, and exhaust systems. Applications: DIN 2565 stainless steel flanges with PN 6 rating are used in a variety of industries including: • Water Treatment & Distribution: Ideal for municipal water supply and wastewater systems due to their corrosion resistance and durability. • Chemical Processing: Suitable for systems where stainless steel is required to withstand aggressive chemicals. • Food & Beverage: Commonly found in sanitary pipelines, ensuring hygienic and clean connections. • Marine Industry: Used in piping systems for vessels, ensuring longevity and resistance to corrosion in saline environments. • Pharmaceuticals: Provides the necessary sanitary and non-reactive qualities required in pharmaceutical manufacturing environments. Key Features: • Manufactured according to DIN 2565 specifications. • Corrosion-resistant, ideal for a wide range of chemical and environmental conditions. • High strength and long-lasting performance in threaded piping systems. • Available in multiple grades, sizes, and pressure ratings, including PN 6, for diverse industrial applications. Conclusion: DIN 2565 stainless steel flanges from Ladhani Metal Corporation offer reliable, cost-effective, and durable solutions for various low-pressure piping systems. With options in trusted grades such as 304, 316, and 321, these flanges meet international standards for performance and reliability. Backed by precise manufacturing and rigorous quality checks, our stainless steel flanges ensure dependable performance across multiple industries. For more technical details, pricing, or bulk inquiries, feel free to contact Ladhani Metal Corporation.

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Inconel Flange

The DIN 2558 Inconel Flange PN 6 is a precision-engineered flange designed to perform under extreme conditions involving high temperatures, corrosive media, and mechanical stress. Manufactured according to DIN (Deutsches Institut für Normung) standards, these flanges are made from advanced Inconel alloys, known for their superior resistance to oxidation, corrosion, and thermal degradation. Types: Weld Neck Flange – Ideal for high-pressure and high-temperature systems; offers maximum strength and stability. Slip-On Flange – Easily fits over the pipe and is welded on both sides for secure, easy installation. Blind Flange – Closes off pipelines or pressure vessels with a leak-proof seal. Threaded Flange – Connects to pipes using threads, eliminating the need for welding. Socket Weld Flange – Best suited for small-bore, high-pressure systems with smooth fluid flow. Grades & Chemical Composition: Inconel 600 (UNS N06600): Nickel (Ni): ≥ 72.0% Chromium (Cr): 14.0 – 17.0% Iron (Fe): 6.0 – 10.0% Carbon (C): ≤ 0.15% Manganese (Mn): ≤ 1.0% Silicon (Si): ≤ 0.5% Key Features: Resistant to oxidation, carburization, and chloride-ion stress-corrosion cracking; ideal for heat exchangers and furnace components. Inconel 625 (UNS N06625): Nickel (Ni): ≥ 58.0% Chromium (Cr): 20.0 – 23.0% Molybdenum (Mo): 8.0 – 10.0% Niobium (Nb): 3.15 – 4.15% Iron (Fe): ≤ 5.0% Carbon (C): ≤ 0.10% Key Features: Excellent resistance to pitting, crevice corrosion, and chemical attacks; widely used in chemical processing and marine environments. Inconel 718 (UNS N07718): Nickel (Ni): 50.0 – 55.0% Chromium (Cr): 17.0 – 21.0% Iron (Fe): Balance Niobium + Tantalum (Nb + Ta): 4.75 – 5.50% Molybdenum (Mo): 2.80 – 3.30% Titanium (Ti): 0.65 – 1.15% Aluminum (Al): 0.20 – 0.80% Carbon (C): ≤ 0.08% Key Features: High strength, creep resistance, and corrosion resistance at elevated temperatures; excellent fatigue and stress rupture performance; commonly used in aerospace, turbines, and high-stress industrial components. PN 6 Rating: The PN 6 designation indicates a nominal pressure class of 6 bar (approximately 87 psi). These flanges are suited for medium-pressure systems where both corrosion resistance and mechanical integrity are critical. Features: High-Temperature Strength: Maintains mechanical integrity and structural stability even under extreme heat. Exceptional Corrosion Resistance: Resistant to acids, seawater, oxidation, and stress-corrosion cracking. Long-Term Durability: Engineered for long service life in harsh environments, minimizing maintenance and replacement needs. High Strength: Withstands high mechanical loads and thermal cycling without deformation or failure. • Industry Versatility: Ideal for use in offshore drilling, nuclear plants, aerospace systems, petrochemical equipment, and high-performance industrial piping. • Precision Manufacturing: Tight dimensional tolerances ensure secure, leak-proof connections and system efficiency. Ladhani Metal Corporation ensures every DIN 2558 Inconel Flange is produced using advanced techniques and thoroughly inspected for quality and compliance. Whether used in extreme heat, corrosive environments, or high-stress systems, these flanges deliver the reliability and performance needed to maintain operational excellence. #din2558 #din2558flanges #din2558inconelflanges #flanges #flangessupplier

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Carbon Steel Flanges

DIN 2545 carbon steel flanges supplied by Ladhani Metal Corporation are designed for use in a variety of industrial applications requiring strength, durability, and resistance to corrosion under moderate temperatures and pressures. These flanges are made from high-quality carbon steel, offering excellent mechanical properties and weldability, making them suitable for both low- and high-pressure systems. With a pressure rating of PN 40, these flanges are built to withstand pressures up to 40 bar, ensuring secure and leak-free connections in demanding applications across different industries, including chemical processing, power generation, and construction. Types of DIN 2545 Carbon Steel Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface and are primarily used in low-pressure applications where uniform distribution of sealing force is required. Raised Face Flanges (RF) – These flanges feature a raised surface around the bolt holes, providing enhanced sealing pressure, making them ideal for high-pressure applications. Ring-Type Joint (RTJ) Flanges – These flanges are designed with a groove to accommodate a metal sealing ring, providing a more secure seal for high-pressure systems or environments involving high temperatures. Grades and Chemical Composition: Carbon Steel A105 Chemical Composition: C: 0.35%, Mn: 0.60-0.90%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A105 is the most commonly used grade of carbon steel for flanges, offering good strength and impact resistance. It is suitable for low to medium-pressure applications and is widely used in the manufacturing of flanges for piping systems, valves, and fittings. This grade is known for its versatility and ease of welding. Carbon Steel A350 LF2 Chemical Composition: C: 0.30%, Mn: 1.00-1.50%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A350 LF2 is a low-temperature carbon steel grade designed for use in cryogenic and low-temperature applications. It offers good toughness and is resistant to brittle fracture in environments where temperatures are lower than standard carbon steel materials can withstand. A350 LF2 is commonly used in the oil, gas, and power generation industries. PN 40 Pressure Rating: The "PN" rating defines the flange's pressure capacity. PN 40 indicates that the flange is capable of handling pressures up to 40 bar, making it suitable for high-pressure systems in various industrial applications that require secure and durable connections. Applications: 1. Oil and Gas Industry: Pipelines and Transport Systems: Carbon steel flanges are commonly used in oil and gas pipelines to connect sections of pipe, valves, and other components. They provide a reliable seal and are capable of handling high pressures and extreme temperatures. Refineries and Petrochemical Plants: Carbon steel flanges are used in refining processes and in the transportation of crude oil and natural gas. They withstand the mechanical stresses and corrosion from various chemicals. Offshore Platforms: These flanges are used in offshore oil platforms where they handle high-pressure conditions in subsea pipelines and other critical infrastructure. 2. Chemical and Petrochemical Industry: Chemical Processing Equipment: Carbon steel flanges are used in reactors, heat exchangers, and distillation columns where the materials are exposed to high-pressure chemicals. They are preferred in systems that handle neutral or moderately corrosive chemicals. Pipelines for Chemical Transport: Used in chemical plants to transport fluids that are not highly corrosive, carbon steel flanges are durable and reliable in these settings. 3. Power Generation: Steam and Gas Turbines: Carbon steel flanges are widely used in power plants, especially in steam and gas turbines, where high pressure and temperatures are present. Cooling Systems: These flanges are found in cooling water systems, heat exchangers, and other systems where water or air is circulated to cool equipment. 4. Water Treatment Plants: Water Distribution Systems: Carbon steel flanges are commonly used to connect pipes in water distribution systems, especially in municipal water treatment and sewage treatment plants. Desalination Plants: These flanges are also employed in desalination plants, where seawater is converted into fresh water, due to their strength and ability to handle high-pressure environment. Conclusion: Ladhani Metal Corporation ensures the production of these carbon steel flanges meets the highest standards of quality and precision, ensuring long-term durability and reliable performance in even the most demanding applications. Each flange is manufactured according to strict specifications and undergoes thorough testing to guarantee safe and reliable operation in high-pressure environments. #din2545 #din2545flanges #din2545carbonsteelflanges #flanges #flangessupplier

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Stainless Steel Flanges

DIN 2545 is a German standard for stainless steel flanges, designed for use in piping systems requiring durability, corrosion resistance, and strong mechanical properties. These flanges are commonly used in industries like chemical, petrochemical, food processing, and more. They come in various sizes and configurations for secure and leak-proof connections. The PN 40 rating indicates that these flanges can withstand pressures up to 40 bar (approximately 580 psi) at normal temperatures (typically 20°C or 68°F). Types of DIN 2545 SS Flanges: · Slip-On Flange (SO): A flange that slides over the pipe and is welded inside and outside for a secure connection. · Weld Neck Flange (WN): A flange with a tapered neck that allows for a stronger weld, commonly used in high-pressure applications. · Blind Flange: A flange with no bore used to seal the end of a pipe or vessel. · Threaded Flange: A flange with internal threads that allows it to be screwed onto a pipe without welding. · Socket Weld Flange: Designed for pipes to fit into the socket of the flange, offering good pressure containment in high-temperature applications. · Lap Joint Flange: Used with a stub end and ideal for applications requiring frequent disassembly. Grades and Their Chemical Composition: · Grade 304 (AISI 304): This grade has a chemical composition consisting of 18-20% chromium, 8-10.5% nickel, with a carbon content of up to 0.08%. It also contains small amounts of manganese (2.00-2.50%), silicon (≤ 1.00%), phosphorus (≤ 0.045%), and sulfur (≤ 0.030%), while the rest is iron. It is widely used due to its good corrosion resistance, weldability, and formability. · Grade 316 (AISI 316): The chemical composition of 316 includes 16-18% chromium, 10-14% nickel, and 2-3% molybdenum. It also contains up to 0.08% carbon, 2.00-2.50% manganese, and ≤ 1.00% silicon, with iron making up the balance. The addition of molybdenum provides improved resistance to corrosion, particularly in chloride environments, making it suitable for marine and chemical industries · Grade 321 (AISI 321): This grade has a chemical composition with 17-19% chromium, 9-12% nickel, and a maximum carbon content of 0.08%. It also contains 2.00-2.50% manganese, ≤ 1.00% silicon, and small amounts of phosphorus (≤ 0.045%) and sulfur (≤ 0.030%). The remainder is iron. Grade 321 is stabilized with titanium to prevent sensitization and is highly resistant to intergranular corrosion, making it ideal for high-temperature applications like in the aerospace and chemical industries. Applications: DIN 2545 Stainless Steel Flanges (PN 40) are widely used in various industries due to their superior strength, corrosion resistance, and versatility. These flanges are specifically designed to handle higher pressure ratings (PN 40), making them ideal for demanding applications. Some of the key applications include: -Chemical Processing: Used in the manufacturing of chemicals, pharmaceuticals, and petrochemicals, where high resistance to corrosion is essential. -Oil and Gas Industry: For pipelines, pumps, and valves that transport oil, gas, and other fluids under high pressure. -Water Treatment Plants: Employed in water and wastewater management systems to connect piping and ensure leak-free connections under high pressure. -Food and Beverage Industry: In production systems where hygiene and corrosion resistance are critical, especially in food processing and dairy plants. -Power Generation: For use in power plants in systems such as steam lines and cooling circuits that operate under high-pressure conditions. -Marine and Offshore: Often used in ships, platforms, and offshore structures that are exposed to harsh environmental conditions. -HVAC Systems: In high-pressure heating, ventilation, and air conditioning applications. DIN 2545 Stainless Steel Flanges (PN 40) offer both durability and reliability in these high-pressure applications, ensuring safe and efficient performance in various industries. Conclusion: DIN 2545 SS flanges provide a reliable and robust solution for piping systems across various industries. These flanges are widely used in applications ranging from general industrial use to highly specialized sectors like aerospace, marine, and chemical processing, ensuring safe and efficient operation in demanding environments. The PN 40 rating guarantees they can withstand medium-to-high pressure systems.

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Carbon Steel Flanges

DIN 2544 Carbon Steel flanges are flanges manufactured according to the DIN 2544 standard, specifically designed for use with carbon steel pipes. Carbon steel is a commonly used material in the manufacturing of flanges due to its strength, durability, and cost-effectiveness. These flanges are widely used in various industries such as oil and gas, chemical processing, power plants, and water treatment, where high strength and reliability are required in medium to high-pressure systems. Key Features: Material: Carbon steel (typically grades like ASTM A105, A350 LF2, and A234 WPB). Pressure Rating (PN 25): These flanges are rated for pressure class PN 25, meaning they can withstand pressures up to 25 bar (2500 kPa). Strength: Carbon steel flanges are known for their high tensile strength, making them suitable for high-pressure applications. Durability: Carbon steel flanges are durable and can withstand harsh operating conditions, such as high temperatures and mechanical stresses. Cost-Effective: Compared to other materials, carbon steel flanges are more affordable, offering a balance between strength, performance, and cost. Types of DIN 2544 Carbon Steel Flanges: Weld Neck Flange (WN): These flanges are used in high-pressure applications where a strong, leak-proof connection is necessary. The flange neck is welded to the pipe, ensuring a secure and reliable joint. Slip-On Flange (SO): These flanges are easy to install by slipping them over the pipe and welding both inside and outside. They are commonly used in low to medium-pressure applications. Blind Flange (BL): These flanges are used to close the ends of pipes, vessels, or other openings, providing a secure seal. Threaded Flange (TH): These flanges are screwed onto the pipe, which eliminates the need for welding. They are ideal for applications where welding is not feasible. Socket Weld Flange (SW): These flanges are designed for smaller pipe sizes, where the pipe is inserted into the socket and welded into place for a secure joint. Grades of Carbon Steel: ASTM A105: A common grade of carbon steel used in flanges, ideal for low- to medium-pressure applications in the oil, gas, and petrochemical industries. It contains approximately 0.35% carbon (C), 0.60-0.90% manganese (Mn), 0.03% phosphorus (P), 0.05% sulfur (S), with the balance being iron (Fe). ASTM A350 LF2: A low-temperature carbon steel that is commonly used in the construction of flanges for applications in low-temperature environments. it includes around 0.30% carbon (C), 1.00-1.50% manganese (Mn), 0.03% phosphorus (P), 0.03% sulfur (S), with the balance being iron (Fe). A234 WPB: A material used for manufacturing carbon steel flanges in piping systems, particularly for use in high-temperature and high-pressure systems.the composition typically consists of 0.30% carbon (C), 1.00-1.20% manganese (Mn), 0.03% phosphorus (P), 0.03% sulfur (S), and the balance being iron (Fe). Pressure Rating (PN 25): PN 25 means the flange is rated to withstand pressures of up to 25 bar (2500 kPa), making it suitable for moderate to high-pressure applications. Summary: DIN 2544 Carbon Steel flanges are strong, durable, and cost-effective components used in various industries, including oil and gas, chemical processing, and power plants. Ladhani Metal Corporation offers a wide variety of carbon steel flanges, including weld neck, slip-on, blind, threaded, and socket weld types, with pressure ratings up to PN 25.

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Monel Flanges

DIN 2544 Monel flanges are flanges manufactured according to the DIN 2544 standard, specifically designed for use with Monel alloys. Monel is a high-performance nickel-copper alloy known for its outstanding corrosion resistance, particularly in seawater, acids, and alkaline environments. These flanges are widely used in industries such as marine, chemical processing, petrochemical, and other applications that require resistance to aggressive media and high temperatures. Key Features: Material: Monel alloys (typically Monel 400 and Monel K-500). Pressure Rating (PN 25): These flanges are rated for pressure class PN 25, meaning they can handle pressures up to 25 bar (2500 kPa). Corrosion Resistance: Monel alloys offer excellent resistance to corrosion in harsh environments such as seawater and acidic solutions, making them ideal for marine and chemical applications. Strength: Monel alloys exhibit high strength and toughness, retaining their mechanical properties even in elevated temperature environments. Temperature Resistance: Monel alloys maintain integrity and strength even in high-temperature conditions, making them suitable for demanding applications. Types of DIN 2544 Monel Flanges: Weld Neck Flange (WN): These flanges are ideal for high-pressure applications where a reliable, leak-proof connection is required. The neck is welded to the pipe to create a strong joint. Slip-On Flange (SO): These flanges are easy to install by slipping over the pipe, then welding both inside and outside for a secure connection. Blind Flange (BL): Used to seal the ends of pipes, vessels, or other openings, providing a leak-tight closure. Threaded Flange (TH): These flanges are screwed onto the pipe without welding, making them easier to install and remove when needed. Socket Weld Flange (SW): Designed for smaller pipe sizes, where the pipe is inserted into the socket and welded into place for a strong, secure joint. Grades of Monel: Monel 400: A nickel-copper alloy containing 63% nickel and 29% copper, Monel 400 offers excellent resistance to seawater and other corrosive environments. It is commonly used in marine and chemical processing applications. Monel K-500: This alloy is similar to Monel 400 but with added titanium and aluminum for improved strength and hardness. It is used in high-stress environments such as aerospace and marine applications. Pressure Rating (PN 25): PN 25 means the flange is rated to withstand pressures of up to 25 bar (2500 kPa), making it ideal for moderate to high-pressure applications. Summary: DIN 2544 Monel flanges are corrosion-resistant components made from Monel alloys, ideal for use in industries like marine, chemical processing, and petrochemical. Ladhani Metal Corporation offers a variety of Monel flanges, including weld neck, slip-on, blind, threaded, and socket weld types, rated for pressures up to PN 25. With a strong focus on quality and customer service, Ladhani Metal Corporation provides high-performance solutions for industries worldwide.

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Titanium Flange

DIN 2544 is a German standard for flanges used in piping systems, detailing dimensions, design, and testing methods. Titanium flanges conforming to this standard are designed for use in high-performance environments that demand excellent strength, corrosion resistance, and low weight. Titanium is known for its excellent corrosion resistance, particularly in environments like seawater, chemical processing, and heat exchangers. DIN 2544 titanium flanges are specifically built to withstand aggressive conditions, including high temperatures and corrosive environments, while offering a lightweight alternative to other materials like stainless steel. Key Features of DIN 2544 Titanium Flanges: Material: Titanium flanges are made from titanium alloys, which are highly resistant to corrosion, oxidation, and erosion. Titanium is also known for its strength-to-weight ratio, being strong yet much lighter than many other metals, including stainless steel. Corrosion Resistance: Titanium flanges are ideal for systems exposed to harsh environments, such as saltwater, acids, and chlorides. They are widely used in marine, chemical, and offshore oil and gas applications. Temperature Resistance: Titanium flanges can operate in high-temperature environments, often up to 600°C (1,112°F) without degrading, depending on the specific titanium alloy used. Pressure Rating (PN 25): These flanges are typically rated for PN 25, meaning they can withstand pressures of up to 25 bar (approximately 362 psi) in a variety of applications. Types of DIN 2544 Titanium Flanges: Weld Neck Flanges: These flanges have a long neck that is welded to the pipe. They are ideal for high-pressure systems and applications requiring a strong, reliable connection. Slip-On Flanges: These flanges slide over the pipe and are then welded in place. They are generally used in systems where welding is easier, and the pressures are lower than those of weld neck flanges. Blind Flanges: Used to seal the ends of piping systems, these flanges have no hole in the center. They are often used for isolation and maintenance purposes. Threaded Flanges: These flanges have internal threads that match threaded pipes. They are convenient when welding is not practical or possible. Socket Weld Flanges: These flanges feature a socket where the pipe is inserted and welded into place. These are often used in smaller-diameter piping systems. Titanium Grades for Flanges: Grade 2 Titanium (Commercially Pure Titanium): Properties: Most commonly used grade, offering excellent corrosion resistance and formability. It has moderate strength and is used in a variety of industries like aerospace, chemical processing, and marine applications. Advantages: Excellent corrosion resistance in both seawater and chemical environments. Grade 5 Titanium (Ti-6Al-4V): Properties: An alloy with 6% aluminum and 4% vanadium, offering higher strength than grade 2 titanium, while still maintaining good corrosion resistance. Common in high-stress, high-temperature environments. Advantages: Used in aerospace, medical devices, and high-performance applications due to its superior strength and durability. Pressure Rating (PN 25): PN 25 indicates that the titanium flanges are rated to handle pressures of up to 25 bar (approximately 362 psi). This pressure class is suitable for medium to high-pressure applications, ensuring the flange can endure significant stress in various piping systems. #din2544 #din2544flanges #din2544titaniumflanges

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Stainless Steel Flange

DIN 2544 is a standard used in Germany for the design, dimensions, and testing of stainless steel flanges. These flanges are used to connect pipes, valves, pumps, and other equipment to form a piping system. The DIN 2544 standard applies to welded flanges, specifically for high-pressure and temperature applications. Key Features of DIN 2544 Stainless Steel Flanges: Material: The flanges are primarily made from stainless steel, known for its high corrosion resistance, durability, and resistance to high temperatures. This makes them ideal for use in chemical, petrochemical, power generation, and food industries. Function: These flanges provide strong mechanical connections for piping systems. They allow easy disconnection for maintenance and cleaning. Pressure Rating: The pressure class of DIN 2544 flanges is typically PN 25 (pressure nominal 25 bar), meaning they are rated for a maximum working pressure of 25 bar (about 362 psi) at specific temperature conditions. Design: The flanges are designed to withstand high pressure, typically with a thicker body and reinforced sections. They feature a bolt circle diameter that fits the corresponding flange, allowing secure bolted connections. Face Type: Most DIN 2544 flanges come with a flat face, though raised face designs may also be available. Types of DIN 2544 Stainless Steel Flanges: Weld Neck Flanges: These are the most common type, where the flange is welded to the pipe. The neck is long, which makes the connection strong and able to handle high pressure. Slip-On Flanges: These flanges slide over the pipe and are then welded in place. They are commonly used in systems with lower pressure ratings. Blind Flanges: Used to seal the ends of piping systems, they do not have a hole in the center. They are typically used for maintenance and isolation purposes. Threaded Flanges: These flanges have threads on the inner surface, allowing them to be screwed directly onto a threaded pipe. They are used where welding is not possible. Socket Weld Flanges: These flanges have a socket in which the pipe is inserted and then welded in place. They are used in small-diameter piping systems. DIN 2544 Stainless Steel Flanges grades : Grade 304 (1.4301): Composition: 18% Cr, 8% Ni. Properties: Excellent corrosion resistance, good strength, easy to weld, and temperature resistance up to 870°C. Grade 316 (1.4401): Composition: 16-18% Cr, 10-14% Ni, 2-3% Mo. Properties: Superior corrosion resistance, especially against chlorides, and temperature resistance up to 870°C. Grade 321 (1.4541): Composition: 17-19% Cr, 9-12% Ni, Ti (Titanium stabilizer). Properties: Excellent resistance to high temperatures (up to 870°C) and intergranular corrosion, especially in welds. Pressure Rating (PN 25): PN 25 refers to the nominal pressure rating of the flange, which indicates that the flange can handle a maximum pressure of 25 bar (362 psi) at ambient temperature conditions. This pressure class is ideal for medium to high-pressure applications, typically used in systems such as: Steam pipelines Water treatment facilities Petrochemical industries Summary: DIN 2544 stainless steel flanges are reliable components in high-pressure systems.They are essential in industries requiring secure and durable piping systems. #din2544 #din2544ssflanges #ssflanges #stainlesssteelflanges

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