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Items tagged with 'complex rolling process'

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Titanium 6al4v Plate

Product Name: Titanium 6al4v plate Standard: ASTM B265 , AMS 4911 , ASTM F136 Material: Gr5 Unit Price: $19.5usd/kg-$48usd/kg Thickness: 0.3-100mm Length: 500-6000mm Or As You Require Width: 500-1000mm Or As You Require Surface: Pickling, Polishing, Sand Blasting There are several advantages to using titanium sheet metal: 1. High strength-to-weight ratio: Titanium is known for its high strength-to-weight ratio, which means that it is strong but lightweight. This makes it ideal for use in applications where weight is a concern, such as aerospace and sports equipment. 2. Corrosion resistance: Titanium is highly resistant to corrosion, making it suitable for use in harsh environments where other metals would quickly deteriorate. This makes it ideal for use in marine and chemical processing applications. 3. Biocompatibility: Titanium is biocompatible, meaning that it is not harmful to living tissue. This makes it ideal for use in medical implants and prosthetics. 4. High melting point: Titanium has a high melting point, making it suitable for use in high-temperature applications such as jet engines. 5. Ductility: Titanium is highly ductile, meaning that it can be easily formed into a variety of shapes and sizes without breaking. This makes it ideal for use in complex designs and applications. Applications: Widely used in petroleum, chemical, rubber, pesticides, dyes, medicine, food, and used to complete vulcanization, nitration, hydrogenation, polymerization, condensation and other technical processes. Such as reverberator, reverberation kettle, differentiation pot, polymerization kettle. Titanium 6al4v plate Chemical compositions(weight%,<=) Ti Al V Fe C Remainder 5.5-6.75 3.5-4.5 0.30 0.08 N H O Other(total) 0.05 0.015 0.2 0.4 Physical properties(>=) Σb Tensile Strength (Mpa) σr0.2 Yield Strength (Mpa) δL0+50mm Elongation (%) ψ Reduction of area (%) 895 830 8-12 18-30 Titanium 6al4v plates in stock: Thickness: 1mm 2mm 4mm 5mm 6mm 8mm 10mm 12mm 15mm 20mm 25mm Size: 1000*2000mm 3000*6000mm The production process of titanium plate: 1. Hot forging:casting skills above the metal recrystallization temperature; 2. Hot rolling:the rolling process performed at a temperature higher than the recrystallization temperature; 3. Cold rolling:the rolling process where the plastic deformation temperature is lower than the recovery temperature; 4. Annealing: slowly heating the metal to a certain temperature, insisting on meeting the time, and then cooling at an appropriate speed a metal heat treatment technology; 5. Pickling: immersing the parts in an aqueous solution such as sulfuric acid to remove the oxide and other thin films on the metal surface. It is the pretreatment or process treatment of electroplating, enamel, rolling and other skills.

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Titanium Clad Stainless Steel Tube Sheet

Porduct name : Titanium clad stainless steel tube sheet Material: Titanium +steel,Titanium+stainless steel etc. Size &Standard: As per client drawing Production Method: Forging,annealing and machining Advantage: Excellent corrosion resistance ability Packing: Plywood case Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc. Titanium clad stainless steel tube sheet Titanium composite steel plate tube-sheet is a single or double-sided composite plate made of ordinary grade TA1 or TA2 (composite metal) and carbon steel or alloy steel by explosion, explosion + rolling or hot rolling. Titanium metal has excellent corrosion resistance, widely used in flue gas desulfurization equipment, power plant chimneys, chemical reactors, heat exchangers, pressure vessels, etc. But its disadvantage is high cost, titanium composite steel plate tubesheet has the corrosion resistance of titanium metal and the structural strength of steel, can greatly reduce the project cost. At present, the production method of titanium composite steel tubesheet is as follows: 1. Weld compound 2. Rolling compound 3. Explosive welding 4. Explosive welding + rolling Baoji Lihua uses explosive welding and rolling and combines the two processes. This method can overcome the disadvantages of small area and complex rolling process of explosive composite plate, give full play to their respective advantages, and produce titanium steel composite plate with large area and small thickness. It is more efficient and cheaper. Technological parameters and shear strength of explosive welding of Titanium clad stainless steel plate tube sheet 1 Cladding materials Base materials h0/ mm Wg/ (g.cm-2) Bond strength/MPa 1 2 3 4 Average Remark Metal δ1/ mm Metal δ2/ mm Titanium 3 5 Stainless steel 18 5 6.5 1.4 1.6 σt 293 200 392 179 266 The substrate is generally polished. σf 247 208 113 92 165 σt 447 530 460 441 444 The substrate is polished. σf 403 200 363 322 σt 139 105 203 205 163 The substrate is generally polished. σf 231 345 286 287 285 σt 407 410 263 407 372 The substrate is polished. σf 498 571 513 527 Losive welding of Titanium clad stainless steel plate tube sheet 2 Cladding materials Base materials h0/ mm Wg/ (g.cm-2) Bond strength/MPa 1 2 3 4 Average Remark Metal δ1/ mm Metal δ2/ mm Titanium 3 5 Stainless steel 18 5 6.5 1.4 1.6 σt 392 87 240 18 The substrate is generally polished. σf 345 92 157 12 σt 530 279 402 5 The substrate is polished. σf 403 200 321 3 σt 339 60 230 18 The substrate is generally polished. σf 287 149 233 11 σt 571 513 541 2 The substrate is polished.

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Gr1 Titanium Seamless Tube

Product name: Gr1 Titanium seamless tube Standard:ASTM B338 Material:Grade 1 titanium Diameter:5-914mm Wall thickness:0.5-10mm Length:Max 16000mm Surface:Pickling surface/Polished Type:Seamless, welded Application:Heat Exchanger, chemical industry etc. Technique:Rolled Gr1 Titanium seamless tube The production process of titanium seamless pipe is complex. Three roll or multi roll rolling mill and drawing machine are usually used to roll or draw a certain specification of pipe blank through multiple passes, and finally produce seamless pipe after reducing diameter and wall. The production efficiency and yield of this process are low. Titanium seamless pipe from sponge titanium to pipe, through rolling or drawing, the material waste is large, the yield is only about 50%, and can not achieve mass production, and the production cycle is relatively long. Product name Titanium seamless tube Standard ASTM B861, ASTM B337, ASTM B338 Size OD5.0-114.0mmxWT0.5-7.0mmx1000-12000mm OD55mm-914mmxWT1.0-10.0mmx1000-6000mm Or according customer’s requirement. Material Titanium(Gr1, Gr2, Gr5, Gr7,Gr9,GR12) Technique Rolled Status Annealled Surface Acid wash,bright Application Exhaust pipe; exhaust pipe, petroleum pipeline;Sea farming; electroplating equipment;Fluid Transportation Piping etc. Certificate ISO9001:2008, TUV, EN10204.3.1 Types Out diameter Sizes Length NB Sizes (in stock) .0035” ~ 8” 1/8", 1/4", 3/8", 1/2", 5/8", 3/4", 1", 1.25", 1.5", 2", 2.5", 3", 4", 5", 6" Cut to length Titanium Seamless Tube (Custom Sizes) 6.35 mm OD To 101.6 mm OD As per requirement Cut to length Titanium seamless pipe features: 1. The thicker the wall thickness is, the more economical and practical it is. The thinner the wall thickness is, the higher its processing cost will be 2. The process of titanium seamless pipe determines its limited performance. Generally, the precision of seamless steel pipe is low, the wall thickness is uneven, the brightness of the inner and outer surface of the pipe is low, the sizing cost is high, and there are pockmarks and black spots on the inner and outer surface, which are not easy to remove 3. Its detection and shaping must be processed offline. Therefore, it embodies its advantages in high pressure, high strength and mechanical structure materials.

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titanium tank and vessel

At Ladhani Metal Corporation, we rely on advanced, durable, and highly resistant Titanium Tanks and Vessels in our state-of-the-art gold and silver refining processes to meet the highest industry standards of efficiency and quality. Titanium, known for its exceptional strength, lightweight nature, and superior corrosion resistance, is the perfect material for handling the challenging and chemically aggressive processes involved in precious metal refining. Titanium Tanks and Vessels are critical components in ensuring the refined metals remain pure and free from contaminants, which is a paramount concern in the production of high-quality gold and silver. These tanks and vessels are custom-designed to withstand the demanding conditions of refining, where harsh chemicals, high temperatures, and reactive agents are frequently used. Key Features and Advantages of Titanium Tanks and Vessels: Unmatched Corrosion Resistance: Titanium's resistance to corrosion in both oxidizing and reducing environments makes it ideal for gold and silver refining operations. High Strength and Durability: Titanium exhibits extraordinary strength even at high temperatures, allowing our refining plant to maintain operational efficiency without concerns about material failure. Precision and Purity Assurance: Titanium's non-reactive nature ensures that it does not introduce any impurities into the refining solution, which is critical when producing high-purity gold and silver. As precious metals are refined, any contaminant introduced through the process can significantly reduce the quality of the final product. Titanium's inert properties prevent such risks, allowing for the highest-quality output. Optimal Design for Efficient Operations: The Titanium Tanks and Vessels are designed with precision to optimize chemical mixing, temperature regulation, and overall process control, contributing to the efficiency of the refining operations. Their advanced engineering ensures minimal energy loss and greater process consistency, which translates to better yields and faster turnaround times in the refining cycle. Applications in Gold and Silver Refining: Electrolytic Refining: Titanium vessels are used to hold the electrolyte solutions during electrorefining processes, which are crucial for separating pure gold and silver from impurities. The non-reactive properties of titanium ensure that the refining chemicals do not degrade the container or contaminate the solution. Aqua Regia Processing: When gold is dissolved in aqua regia for further separation and purification, the highly corrosive nature of this acid mixture makes titanium an ideal material for containing the solution without causing any damage to the vessel. Conclusion: The Titanium Tanks and Vessels at Ladhani Metal Corporation are integral to the efficiency, safety, and success of our precious metal refining operations. By leveraging the unique properties of titanium, we ensure that our gold and silver refining processes produce the highest purity metals while maintaining cost-effectiveness, operational longevity, and minimal maintenance requirements. Our commitment to using the best materials in the industry translates to superior results and a refined product that meets the exacting standards of our clients.

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Titanium flange end ball valve actuator type

Ladhani Metal Corporation is a manufacturer and stockist of a wide range of titanium valves, including: Titanium Full Bore and Flanged Valves, Titanium Needle Valves, Titanium Check Valves, Titanium Globe Valves, Titanium Gate Valves, Titanium Y Strainers, and other titanium forged fittings. Titanium valves are available in a variety of material grades, ranging from the most commonly used Grade 2 to alloyed titanium grades such as Gr. 5, Gr. 7, and Gr. 12. Titanium alloys are also known as R50400, R50550, and R56400 in UNS. Titanium valves are designed as per ANSI B16.34. Titanium valves are primarily made from ASTM B381 Grade F2 and F5. We manufacture our ball valves entirely from titanium, including: Titanium Ball Titanium Body Titanium Handle Titanium Fasteners Titanium Flange Ladhani Metal Corporation is a manufacturer, exporter, and supplier of titanium ball valves. Our Titanium Ball Valve Products: 1000 - 6000 PSI Two-Piece Full Bore Ball Valve 1000 - 6000 PSI Three-Piece Full Bore Ball Valve ANSI Class 150 – 900 Two-Piece Flanged Ball Valve ANSI Class 150 – 900 Two-Piece Flanged Ball Valve Design Features: Full Bar Machined Construction Valve Design as per ANSI B16.34 2-Piece Body Design, Full Bore Blow-Out-Proof Stem Design Flange Face to Face: ANSI B16.10 Class 150/300 RF Flange Dimension: ANSI B16.5 Class 150/300 End Type: Screwed & Welded End NACE MR0175 is available Ladhani Metal Corporation can also manufacture titanium ball valves in grades such as Titanium Grade 1, Titanium Grade 2, Titanium Grade 5, Titanium Grade 9, Titanium Grade 6, and Titanium Grade 23. Available at the following locations: Coimbatore, Rudrapur, Bhilai, Raigarh, Navi Mumbai, Aluva, Vijayawada, Firozabad, Panna, Panipat, Channapatna, Varanasi, Moradabad, Bareilly, Jamshedpur, Tiruppur, Rajahmundry, Bokaro Steel City, Kolkata, Durgapur, Kharagpur, Hosdurg, Haldia, Indore, Pithampur, Belagavi, Dibrugarh, Palakkad, Delhi, Noida, Kannur, Salem, Sivakasi, Kanpur, Rajkot, Kochi, Peenya, Surat, Rourkela, Visakhapatnam, Angul, Ahmedabad, Gandhinagar, Jamnagar, Vadodara, Bharuch-Ankleshwar, Ludhiana, Pimpri-Chinchwad, Mumbai, Bangalore, Thiruvananthapuram, Thrissur, Gajraula, Unnao, Sri City, Margao, Kunnamkulam, Darjeeling, Nashik, Chennai, Hosur, Haridwar, Faridabad, Mathura, Gurugram, Baddi, Calicut, Pune, Aurangabad, Nagpur, Mirzapur, Perambra, Muzaffarnagar, Meerut, Saharanpur, Bulandshahr, Ichalkaranji, Muvattupuzha, Aligarh, Anjar, Bardoli, Chittaranjan, Hyderabad, Jharia, Morbi, Nepanagar, Kollam, Tiruvalla, Kottayam, Idukki, Alappuzha, Cherthala, Alwaye, Ambattur, Ambarnath, Amritsar, Avadi, Ankleshwar, Bhadravati, Cochin, Dindigul, Ennore, Guntur, Kagithapuram, Kalpakkam, Kollegal, Kolar, Lucknow, Mysore, Nandambakkam, Nangal, Neyveli, Ooty, Perambur, Pinjore, Rupnarayanpur, Renukoot, Sindri, Singhbhum, Sirpur, Udhana, Urkunta, Worli, Zaina Kot. We are an exporter to the following countries: Russia, Canada, United States, China, Brazil, Australia, Argentina, Kazakhstan, Algeria, Democratic Republic of the Congo, Denmark, Saudi Arabia, Mexico, Indonesia, Sudan, Libya, Iran, Mongolia, Peru, Chad, Niger, Angola, Mali, South Africa, Colombia, Ethiopia, Bolivia, Mauritania, Egypt, Tanzania, Nigeria, Venezuela, Namibia, Mozambique, Pakistan, Turkey, Chile, Zambia, Myanmar, Afghanistan, South Sudan, France, Somalia, Central African Republic, Ukraine, Madagascar, Botswana, Kenya, Yemen, Thailand, Spain, Turkmenistan, Cameroon, Papua New Guinea, Sweden, Uzbekistan, Morocco, Iraq, Paraguay, Zimbabwe, Norway, Japan, Germany, Republic of the Congo, Finland, Vietnam, Malaysia, Côte d'Ivoire, Poland, Oman, Italy, Philippines, Ecuador, Burkina Faso, New Zealand, Gabon, United Kingdom, Guinea, Uganda, Ghana, Romania, Laos, Guyana, Belarus, Kyrgyzstan, Senegal, Syria, Cambodia, Uruguay, and Suriname.

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block

A Molybdenum Block is a solid, rectangular or square piece of molybdenum metal, widely used in industrial and commercial applications that require exceptional heat resistance, strength, and durability. Molybdenum is a refractory metal known for its high melting point, corrosion resistance, and mechanical properties, making molybdenum blocks an ideal choice for use in extreme environments. Key Features of Molybdenum Blocks: o High Melting Point: Molybdenum has an exceptionally high melting point of around 2,623°C (4,753°F), allowing molybdenum blocks to perform effectively in high-temperature applications, such as furnace components, aerospace, and other industries where elevated temperatures are a concern. o Excellent Mechanical Strength: Molybdenum blocks possess excellent tensile strength, ensuring they maintain their shape and structural integrity even under heavy loads and mechanical stress. This makes them suitable for demanding environments where other materials may fail. o Corrosion and Oxidation Resistance: Molybdenum is highly resistant to oxidation and corrosion, even at elevated temperatures, which makes molybdenum blocks ideal for applications in chemically aggressive environments like chemical processing, heat exchangers, and reactors. o Thermal and Electrical Conductivity: Molybdenum has good thermal and electrical conductivity, which is particularly valuable in applications requiring efficient heat transfer or electrical performance, such as in electronics, electrical contacts, and semiconductors. o Workability: Although molybdenum is a relatively hard metal at room temperature, it can be machined and fabricated into precise shapes and sizes, including blocks, to meet specific requirements for industrial applications. Molybdenum blocks can be easily cut, milled, or ground to create custom shapes and finishes. o Ductility at High Temperatures: At elevated temperatures, molybdenum becomes more ductile, allowing it to be easily processed into complex shapes and designs when necessary. Common Applications: o Aerospace and Aviation: Molybdenum blocks are used in the manufacturing of aerospace components such as heat shields, turbine blades, and rocket nozzles due to their ability to withstand extreme heat and mechanical stress. o Chemical Processing: Molybdenum blocks are used in reactors, heat exchangers, and other equipment in the chemical and petrochemical industries. Their resistance to corrosion and high-temperature stability makes them suitable for handling aggressive chemicals and high-pressure conditions. o Electronics and Electrical Engineering: Molybdenum blocks are employed in electronics, such as in the production of filaments, cathodes, and components for vacuum tubes. Their thermal and electrical conductivity makes them ideal for these applications. o Metallurgy: Molybdenum blocks are commonly used in the manufacturing of specialty steel alloys, improving the strength and heat resistance of steel products. They are also used in producing molds, dies, and other metalworking tools. o Energy Sector: Molybdenum blocks are used in the energy industry, particularly in nuclear reactors, where their resistance to radiation and high temperatures is critical.

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Tube

A pure tungsten tube is a hollow cylindrical shape made from 100% tungsten metal, known for its exceptional physical properties, including high strength, resistance to high temperatures, and high density. These tubes are produced for specific industrial, scientific, and technological applications where extreme conditions are involved. Key Characteristics of a Pure Tungsten Tube 99.95% Pure Tungsten (W): A tungsten tube is made from pure tungsten metal, meaning it contains no significant alloys or impurities, allowing it to retain the full range of tungsten's advantageous properties. High Density:Tungsten has one of the highest densities of any metal, at 19.25 g/cm³, making tungsten tubes compact and heavy, which is beneficial in applications that require high mass in a small volume. Extremely High Melting Point: Tungsten has the highest melting point of any metal, at 3,422°C (6,192°F), which makes it ideal for high-temperature applications, such as in aerospace or certain high-performance industrial processes. Strength and Durability: Pure tungsten tubes are incredibly strong, with a high tensile strength around 1510 MPa, meaning they can endure extreme mechanical stresses without deforming or failing. Tungsten also exhibits high wear resistance, which makes the tube durable in harsh, abrasive environments. Corrosion Resistance: Tungsten is highly resistant to corrosion, oxidation, and environmental degradation, even under extreme conditions, including at high temperatures, making tungsten tubes suitable for long-term, reliable use. Applications of Pure Tungsten Tubes: Aerospace and Defense: Rocket nozzles, satellite components, and spacecraft parts benefit from tungsten tubes due to their ability to withstand extreme temperatures and mechanical stresses. Armor-piercing projectiles and military components can also be made from tungsten due to its high density and strength. High-Temperature and High-Pressure Applications: Tungsten tubes are often used in high-temperature environments like furnaces, industrial heating elements, and thermal processing chambers where metals with high melting points are required. Gas turbines and jet engines can also incorporate tungsten tubing for high-temperature stability and strength.

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pipe/tube

A tungsten tube or pipe is a cylindrical hollow structure made from tungsten, a metal known for its exceptional hardness, high melting point, and excellent resistance to heat, corrosion, and wear. Tungsten tubes are typically created from tungsten metal or tungsten alloys and are used in a variety of industrial applications that require materials capable of withstanding extreme conditions. These tubes are commonly used in industries such as aerospace, electronics, manufacturing, and medical equipment. Tungsten tubes can be employed for purposes like radiation shielding, high-temperature environments (such as furnace components), and as structural elements in aerospace or military applications. Their high density and resistance to thermal expansion make them suitable for use in applications requiring stable and reliable performance under stress and heat. Features of Tungsten Tubes: High Temperature Resistance: Tungsten tubes can withstand extremely high temperatures without deforming or losing strength, making them suitable for high-heat environments like vacuum furnaces and aerospace applications. Corrosion and Wear Resistance: Tungsten’s natural resistance to chemical attack ensures that the tubes maintain their integrity and performance even in challenging environments. High Density: Tungsten tubes provide significant weight and mass, which makes them ideal for uses in counterweights, radiation shielding, and other applications requiring heavy, dense materials. Superior Strength: With one of the highest tensile strengths among metals, tungsten tubes maintain their form under pressure, making them durable and reliable in demanding conditions. Tungsten tubes can be precision-manufactured to various lengths, diameters, and thicknesses, with high machining capabilities that allow for customized sizes. They are often used in vacuum systems, heating elements, and components that require durability, strength, and the ability to resist wear and corrosion over long periods of use.

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bar/rod

A tungsten alloy bar is a dense, strong, and high-melting-point metal product made primarily from tungsten combined with other metals like nickel, iron, or copper. These bars are known for their exceptional durability, resistance to heat and wear, and high density, making them ideal for applications in aerospace, defence, medical devices, and manufacturing processes. Tungsten alloy rods are commonly used for radiation shielding, electrical contacts, counterweights, and as tooling components in high-stress environments. It is produced by pressing and sintering into billets, which are worked by rolling or swaging into rod. Specific length can be supplied upon request. Key Features of Tungsten Bars: High Density: Tungsten bars are extremely dense, making them ideal for applications that require weight and mass, such as counterweights and ballast. Superior Strength: Tungsten exhibits one of the highest melting points and tensile strengths of any metal, making the bars suitable for high-stress environments. Wear and Corrosion Resistance: Tungsten's resistance to corrosion and wear ensures long-lasting performance, even in harsh industrial conditions. Heat Resistance: With its high melting point, tungsten is capable of maintaining its integrity in extreme temperature environments. We also manufacture in following grades: Type Density (g/cm³) 85W-10.5Ni-4.5Fe 15.8-16.0 90W-7NI-3FE 16.9-17.1 90W-6Ni-4Fe 16.7-17.0 91W-6Ni-3FE 17.1-17.3 92W-5Ni-3FE 17.3-17.5 92.5W-5Ni-2.5Fe 17.4-17.6 93W-4 NI-3FE 17.5-17.6 93W-4.9Ni-2.1Fe 17.5-17.6 93W-5Ni-2Fe 17.5-17.6 95W-3Ni-2Fe 17.9-18.1 95W-3.5Ni-1.5Fe 17.9-18.1 96W-3Ni-1FE 18.2-18.3 97W-2Ni-1FE 18.4-18.5 98W-1Ni-1FE 18.4-18.6 90W-6Ni-4CU 17.0-17.2 93W-5Ni-2CU 17.5-17.6

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