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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 420 Boiler Half Round Tube Shields designed to protect straight boiler and heat exchanger tubes from erosion, scaling, and high-temperature wear. SS 420 is particularly effective in dry flue gas conditions and abrasive particle exposure. The shields are precision-formed into a half-round profile to match the curvature of standard boiler tubes, ensuring a secure fit and consistent coverage. This design offers a strong protective barrier against soot blower impact, fly ash abrasion, and surface scaling, thereby extending tube service life and reducing maintenance costs. Ladhani Metal Corporation manufactures, supplies, and exports SS 420 Boiler Half Round Tube Shields in a wide range of lengths, diameters, and thicknesses to meet specific requirements for domestic and international applications. SS 420 Grade Chemical Composition – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for high-temperature and abrasive service environments such as power plant boilers, waste heat recovery systems, and process heaters. Uses • Shields straight boiler tubes in utility and industrial boilers • Protection from soot blower erosion and ash particle wear • Suitable for dry, high-temperature flue gas areas • Used in furnaces and process heaters with abrasive gas streams • Effective in extending tube life in cost-sensitive operations Features • High strength and hardness – Withstands mechanical impact and wear • Good oxidation resistance – Performs well in dry heat environments • Cost-effective – Offers durability at a competitive material cost • Precision fit – Half-round profile ensures full contact and coverage • Simple installation – Can be clamped, banded, or tack welded • Export ready – Manufactured to meet global dimensional and quality standards Applications • Thermal power plants – For protection of superheater and economizer tubes • Petrochemical and refinery boilers – Guards against scaling and erosion • Waste heat boilers – Effective against particulate-laden flue gases • Cement industry – Shields tubes from abrasive kiln dust exposure Conclusion The SS 420 Boiler Half Round Tube Shield from Ladhani Metal Corporation offers durable and wear-resistant protection for boiler tubes in high-temperature, abrasive service environments. Combining strength, hardness, and oxidation resistance, these shields are an effective solution for extending tube life and minimizing downtime. Available in custom dimensions and export-grade quality, they serve industrial boiler systems worldwide. For technical assistance, sizing options, or global supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are robust, precision-fabricated protective sleeves designed to guard the outer surfaces of tubes in boilers, heat exchangers, incinerators, and high-temperature processing equipment. Engineered to extend the service life of tubes exposed to corrosive gases, abrasive particulates, and elevated temperatures, these shields provide a reliable barrier against mechanical and chemical degradation. The half-round design facilitates easy installation while ensuring a secure, form-fitting layer of defense. 1Cr13 Half Round Tube Shield The 1Cr13 Half Round Tube Shield is a semi-cylindrical component manufactured from martensitic stainless steel containing approximately 13% chromium. Classified under the 1Cr13 grade, this alloy delivers good corrosion resistance, excellent wear performance, and moderate strength at elevated temperatures. It is especially suited for thermal environments that are not extremely oxidizing or carburizing but where erosion and mechanical wear are a concern. With a higher hardness potential through heat treatment and moderate thermal resistance, 1Cr13 shields are ideal for applications involving flue gas exposure, soot-laden atmospheres, and temperature cycling. The shield’s half-round configuration is precision-engineered for optimal tube coverage and long-term durability. It offers a balance of strength, corrosion resistance, and cost-effectiveness, making it suitable for a wide range of industrial processes. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Silicon (Si): ≤ 1.00% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields tube surfaces from flue gas erosion, ash particle abrasion, and soot buildup in economizers and waterwalls. • Heat Exchanger Tubes – Provides an extra layer of wear resistance in zones prone to mechanical stress and fluid turbulence. • Incinerator and Waste Heat Units – Guards tubes exposed to fluctuating temperatures, slag, and particulate deposits. • Cement Plant Piping – Protects tubing and ducts in kiln exhaust systems from abrasive dust and high flow velocity. • Air Preheaters and Recuperators – Enhances the durability of components subjected to temperature variations and corrosive gases. Features • Moderate Oxidation Resistance – Chromium content enables good performance in mildly oxidizing environments and intermittent exposure to high temperatures. • Wear and Abrasion Resistance – Martensitic structure offers high surface hardness and resistance to mechanical wear. • Heat Treatable – Can be hardened to increase durability and resistance to deformation. • Cost-Effective – Provides a lower-cost alternative to austenitic and superalloy shields for moderate service conditions. • High Dimensional Accuracy – Manufactured with tight tolerances to ensure secure fitment and uniform tube coverage. • Convenient Installation – Half-round shape enables quick mounting through welding or clamping techniques. • Versatile Finishing Options – Supplied with pickled or mechanically polished surfaces to improve corrosion resistance and adhesion. Applications • Power Generation – Used in economizer, preheater, and convection sections of boilers to prevent erosion and fouling. • Chemical and Fertilizer Plants – Protects exposed tube surfaces in systems with moderate chemical exposure. • Metallurgical Furnaces – Shields mechanical and flue components exposed to particulate movement and temperature cycling. • Pulp and Paper Industry – Used in recovery boilers and heat exchangers where corrosion resistance and mechanical strength are both required. • Petrochemical Plants – Applied in lower-temperature zones where scaling and erosion are primary concerns. Conclusion The 1Cr13 Half Round Tube Shield by Ladhani Metal Corporation provides an optimal solution for industrial tube protection in moderate temperature and corrosion environments. Its martensitic stainless steel composition ensures excellent wear resistance, good oxidation stability, and structural strength at a competitive cost. Designed for easy installation and reliable performance, these shields are ideal for various applications in power, process, and heat recovery systems. Custom-built to meet specific dimensions, material thicknesses, and finishing preferences, 1Cr13 tube shields offer dependable service life extension for critical heat transfer equipment. For technical specifications, pricing, or customization inquiries, please contact Ladhani Metal Corporation.

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cotter pin/ split pin

Ladhani Metal Corporation manufactures high-quality Copper Alloy Cotter Pins in compliance with the ISO 1234 standard, ensuring optimal performance and durability in a wide range of applications. These Cotter pins are precision-engineered to meet the demanding needs of industries such as automotive, aerospace, marine, and heavy machinery, providing a secure fastening solution for components that require a reliable, vibration-resistant fastener. Key Features: Material: Made from premium copper alloy, these Cotter pins offer excellent corrosion resistance, particularly in environments where moisture, salt, or other corrosive elements are prevalent. The copper alloy used ensures enhanced durability and longevity, making them ideal for harsh conditions. ISO 1234 Standard Compliance: Ladhani Metal Corporation's copper alloy Cotter pins are manufactured according to the strict requirements of ISO 1234, which defines the material properties, dimensions, and performance criteria for Cotter pins. This guarantees that the pins meet international standards for quality and functionality. Dimensions and Tolerances: The Cotter pins are available in various sizes, with a precise tolerance for diameter and length, ensuring a secure and exact fit into corresponding holes. These pins are carefully crafted to ensure smooth insertion and effective locking, even under high-pressure or dynamic conditions. Cotter Design: Featuring a unique Cotter design, the pin consists of two prongs that can be bent outward once inserted through a hole, forming a secure, mechanical lock. This prevents any movement or loosening, even in high-vibration environments, making them an essential component for assemblies where stability is crucial. Corrosion Resistance: Copper alloys are renowned for their natural resistance to corrosion, especially in marine, aerospace, and chemical processing environments. These Cotter pins remain reliable and effective over time, even in the harshest conditions, helping to reduce maintenance needs and downtime. Strength and Durability: The copper alloy provides exceptional strength, ensuring the Cotter pins perform well under mechanical stress without bending or breaking. The pins offer resistance to fatigue and wear, maintaining their locking integrity throughout the life cycle of the assembly. Applications: Copper alloy Cotter pins from Ladhani Metal Corporation are used in a variety of industries: Automotive: Securely fastening components like axles, wheels, and shafts. Aerospace: For locking parts and components in aircraft systems where strength and lightweight properties are essential. Marine: Resistant to saltwater corrosion, these pins are ideal for use in marine equipment and vessels. Heavy Machinery and Engineering: Used in construction and industrial machinery to hold components in place under high load and vibration. Quality Assurance: Ladhani Metal Corporation places a strong emphasis on quality control. Each batch of copper alloy Cotter pins undergoes rigorous testing for dimensional accuracy, tensile strength, corrosion resistance, and overall performance to ensure they meet the ISO 1234 standards. This commitment to quality ensures that customers receive a dependable and long-lasting product for their fastening needs. Conclusion: Ladhani Metal Corporation's ISO 1234 Copper Alloy Cotter Pins offer a premium fastening solution for a variety of applications that demand high strength, corrosion resistance, and reliability. With adherence to international standards, these Cotter pins provide secure, long-lasting performance in even the most challenging environments, making them a trusted choice for industries worldwide.

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cotter pin/ split pin

Ladhani Metal Corporation presents high-quality ISO 1234 Copper-Zinc Alloy Cotter Pins designed for a wide range of industrial applications requiring secure fastening solutions. Manufactured to the precise standards of ISO 1234, these Cotter pins are crafted from a durable Copper-Zinc alloy (brass) to ensure excellent corrosion resistance, superior strength, and long-lasting performance. Applications: ISO 1234 Copper-Zinc Alloy Cotter Pins are widely used across various industries for securing components and ensuring that fastenings do not loosen or separate. Common applications include: Automotive Industry: Used in car engines, wheels, suspension systems, and other mechanical assemblies to hold parts together. Aerospace: In aircraft systems where reliability and safety are paramount, ensuring critical components are securely fastened. Heavy Machinery and Construction: Essential for equipment like cranes, bulldozers, and other industrial machinery, where secure and reliable connections are vital for safety. Marine: Ideal for use in boats and marine equipment, where resistance to saltwater corrosion is crucial. Electrical and Electronics: Used in various electrical systems, where non-magnetic and corrosion-resistant properties are required. General Manufacturing: Suitable for use in general fastening applications, including mechanical assemblies, pipe fittings, and agricultural machinery. Benefits of ISO 1234 Copper-Zinc Alloy Cotter Pins: Secure and Reliable: The Cotter pin design provides a tight and secure fit, preventing accidental loosening under vibrations or external forces. Ease of Use: Simple to install by hand without the need for special tools or equipment, making maintenance or assembly operations quicker and more cost-effective. Cost-Effective: Offering a highly reliable fastening solution at a competitive price, Cotter pins from Ladhani Metal Corporation provide excellent value for money. Long-Term Performance: Brass's ability to withstand wear, oxidation, and corrosion ensures the pins remain effective throughout their service life with minimal maintenance. Our Domestic reach is unlimited and we supply to this following cities Ahmedabad, Amritsar, Aurangabad, Bangalore, Bhopal, Chandigarh, Chennai, Coimbatore, Dhanbad, Faridabad, Ghaziabad, Guwahati, Gwalior, Howrah, Hyderabad, Indore, Jabalpur, Jaipur, Jodhpur, Kanpur, Kolkata, Kota, Lucknow, Ludhiana, Madurai, Meerut, Mumbai, Nagpur, Nashik, Navi Mumbai, New Delhi, Patna, Pune, Raipur, Rajkot, Ranchi, Solapur, Srinagar, Surat, Thane, Vadodara, Varanasi, Vijayawada, Visakhapatnam, Hubballi, Tiruchirappalli, Bareilly, Moradabad, Mysore, Gurgaon, Aligarh, Jalandhar, Bhubaneswar We export to following Countries: Russia, Canada, United States, China, Brazil, Australia, Argentina, Kazakhstan, Algeria, Denmark, Saudi Arabia, Mexico, Indonesia, Iran, Mongolia, Peru, South Africa, Colombia, Ethiopia, Bolivia, Egypt, Venezuela, Turkey, Chile, Myanmar, France, Ukraine, Madagascar, Botswana, Kenya, Thailand, Spain, Sweden, Uzbekistan, Morocco, Paraguay, Zimbabwe, Norway, Japan, Germany, Republic of the Congo, Finland, Vietnam, Malaysia, Poland, Oman, Italy, Philippines, Ecuador, New Zealand, United Kingdom, Guinea, Uganda, Nepal, Bangladesh

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split pins

Ladhani Metal Corporation manufactures high-quality Copper Alloy Split Pins in compliance with the ISO 1234 standard, ensuring optimal performance and durability in a wide range of applications. These split pins are precision-engineered to meet the demanding needs of industries such as automotive, aerospace, marine, and heavy machinery, providing a secure fastening solution for components that require a reliable, vibration-resistant fastener. Key Features: Material: Made from premium copper alloy, these split pins offer excellent corrosion resistance, particularly in environments where moisture, salt, or other corrosive elements are prevalent. The copper alloy used ensures enhanced durability and longevity, making them ideal for harsh conditions. Dimensions and Tolerances: The split pins are available in various sizes, with a precise tolerance for diameter and length, ensuring a secure and exact fit into corresponding holes. These pins are carefully crafted to ensure smooth insertion and effective locking, even under high-pressure or dynamic conditions. Split Design: Featuring a unique split design, the pin consists of two prongs that can be bent outward once inserted through a hole, forming a secure, mechanical lock. This prevents any movement or loosening, even in high-vibration environments, making them an essential component for assemblies where stability is crucial. Corrosion Resistance: Copper alloys are renowned for their natural resistance to corrosion, especially in marine, aerospace, and chemical processing environments. These split pins remain reliable and effective over time, even in the harshest conditions, helping to reduce maintenance needs and downtime. Strength and Durability: The copper alloy provides exceptional strength, ensuring the split pins perform well under mechanical stress without bending or breaking. The pins offer resistance to fatigue and wear, maintaining their locking integrity throughout the life cycle of the assembly. Applications: Copper alloy split pins from Ladhani Metal Corporation are used in a variety of industries: Automotive: Securely fastening components like axles, wheels, and shafts. Aerospace: For locking parts and components in aircraft systems where strength and lightweight properties are essential. Marine: Resistant to saltwater corrosion, these pins are ideal for use in marine equipment and vessels. Heavy Machinery and Engineering: Used in construction and industrial machinery to hold components in place under high load and vibration. Our Domestic reach is unlimited and we supply to this following cities Ahmedabad, Amritsar, Aurangabad, Bangalore, Bhopal, Chandigarh, Chennai, Coimbatore, Dhanbad, Faridabad, Ghaziabad, Guwahati, Gwalior, Howrah, Hyderabad, Indore, Jabalpur, Jaipur, Jodhpur, Kanpur, Kolkata, Kota, Lucknow, Ludhiana, Madurai, Meerut, Mumbai, Nagpur, Nashik, Navi Mumbai, New Delhi, Patna, Pune, Raipur, Rajkot, Ranchi, Solapur, Srinagar, Surat, Thane, Vadodara, Varanasi, Vijayawada, Visakhapatnam, Hubballi, Tiruchirappalli, Bareilly, Moradabad, Mysore, Gurgaon, Aligarh, Jalandhar, Bhubaneswar We export to following Countries: Russia, Canada, United States, China, Brazil, Australia, Argentina, Kazakhstan, Algeria, Denmark, Saudi Arabia, Mexico, Indonesia, Iran, Mongolia, Peru, South Africa, Colombia, Ethiopia, Bolivia, Egypt, Venezuela, Turkey, Chile, Myanmar, France, Ukraine, Madagascar, Botswana, Kenya, Thailand, Spain, Sweden, Uzbekistan, Morocco, Paraguay, Zimbabwe, Norway, Japan, Germany, Republic of the Congo, Finland, Vietnam, Malaysia, Poland, Oman, Italy, Philippines, Ecuador, New Zealand, United Kingdom, Guinea, Uganda, Nepal, Bangladesh

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split pins

Ladhani Metal Corporation presents high-quality ISO 1234 Copper-Zinc Alloy Split Pins designed for a wide range of industrial applications requiring secure fastening solutions. Manufactured to the precise standards of ISO 1234, these split pins are crafted from a durable Copper-Zinc alloy (brass) to ensure excellent corrosion resistance, superior strength, and long-lasting performance. Applications: ISO 1234 Copper-Zinc Alloy Split Pins are widely used across various industries for securing components and ensuring that fastenings do not loosen or separate. Common applications include: Automotive Industry: Used in car engines, wheels, suspension systems, and other mechanical assemblies to hold parts together. Aerospace: In aircraft systems where reliability and safety are paramount, ensuring critical components are securely fastened. Heavy Machinery and Construction: Essential for equipment like cranes, bulldozers, and other industrial machinery, where secure and reliable connections are vital for safety. Marine: Ideal for use in boats and marine equipment, where resistance to saltwater corrosion is crucial. Electrical and Electronics: Used in various electrical systems, where non-magnetic and corrosion-resistant properties are required. General Manufacturing: Suitable for use in general fastening applications, including mechanical assemblies, pipe fittings, and agricultural machinery. Benefits of ISO 1234 Copper-Zinc Alloy Split Pins: Secure and Reliable: The split pin design provides a tight and secure fit, preventing accidental loosening under vibrations or external forces. Ease of Use: Simple to install by hand without the need for special tools or equipment, making maintenance or assembly operations quicker and more cost-effective. Cost-Effective: Offering a highly reliable fastening solution at a competitive price, split pins from Ladhani Metal Corporation provide excellent value for money. Long-Term Performance: Brass's ability to withstand wear, oxidation, and corrosion ensures the pins remain effective throughout their service life with minimal maintenance. Our Domestic reach is unlimited and we supply to this following cities Ahmedabad, Amritsar, Aurangabad, Bangalore, Bhopal, Chandigarh, Chennai, Coimbatore, Dhanbad, Faridabad, Ghaziabad, Guwahati, Gwalior, Howrah, Hyderabad, Indore, Jabalpur, Jaipur, Jodhpur, Kanpur, Kolkata, Kota, Lucknow, Ludhiana, Madurai, Meerut, Mumbai, Nagpur, Nashik, Navi Mumbai, New Delhi, Patna, Pune, Raipur, Rajkot, Ranchi, Solapur, Srinagar, Surat, Thane, Vadodara, Varanasi, Vijayawada, Visakhapatnam, Hubballi, Tiruchirappalli, Bareilly, Moradabad, Mysore, Gurgaon, Aligarh, Jalandhar, Bhubaneswar We export to following Countries: Russia, Canada, United States, China, Brazil, Australia, Argentina, Kazakhstan, Algeria, Denmark, Saudi Arabia, Mexico, Indonesia, Iran, Mongolia, Peru, South Africa, Colombia, Ethiopia, Bolivia, Egypt, Venezuela, Turkey, Chile, Myanmar, France, Ukraine, Madagascar, Botswana, Kenya, Thailand, Spain, Sweden, Uzbekistan, Morocco, Paraguay, Zimbabwe, Norway, Japan, Germany, Republic of the Congo, Finland, Vietnam, Malaysia, Poland, Oman, Italy, Philippines, Ecuador, New Zealand, United Kingdom, Guinea, Uganda, Nepal, Bangladesh

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Clip-On Tube Shield

Ladhani Metal Corporation offers Clip-On Tube Shields designed for quick installation and reliable protection of boiler tubes in power plants, refineries, petrochemical heaters, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs). These shields feature a clip-on fastening mechanism that allows them to be mounted securely onto tube surfaces without welding, reducing installation time, labor, and downtime while still ensuring effective tube protection in high-wear areas. Function of Clip-On Tube Shields • Provide erosion and corrosion protection for boiler tubes in flue gas paths • Reduce downtime with fast, non-weld installation and removal • Shield tubes from soot blower jets, ash particle erosion, and hot flue gases • Extend service life of boiler components under high-temperature operation Ladhani Metal Corporation manufactures, supplies, and exports Clip-On Tube Shields in various sizes, thicknesses, and radii, catering to both domestic and international market requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Widely used in reheater, superheater, economizer, and LTSH sections where high-velocity flue gases and abrasive particles cause localized tube erosion. Uses • Protects boiler tubes from erosion, oxidation, and mechanical wear • Shields against soot blower jet impingement • Reduces costly maintenance and tube replacement • Suitable for power plants, HRSGs, WHRBs, and refinery heaters Features • Clip-on design – Easy installation and removal without welding • Strong hold for reliable protection in high-velocity zones • Corrosion and oxidation resistance at elevated temperatures • Designed for accurate fit and long-term service Applications • Power generation boilers – Fast protection solution for reheater/superheater tubes • Waste heat recovery boilers – Guards tubes in erosive gas flows • HRSGs – Provides durable shielding with minimal downtime • Industrial and petrochemical steam systems – Reliable in high-temperature cycles Conclusion The Clip-On Tube Shield from Ladhani Metal Corporation offers a practical and efficient solution for protecting boiler tubes from erosion and corrosion without requiring welding. Available in a wide range of stainless steel and alloy grades, these shields deliver precision, durability, and global supply capability to meet the needs of power generation and process industries.

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Half Round Wedge Wire (WW) Tube Shield

Ladhani Metal Corporation offers Half Round Wedge Wire (WW) Tube Shields designed for protecting boiler tubes against severe erosion, corrosion, and high-velocity flue gas impact in power plants, refineries, petrochemical heaters, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs). Unlike standard shields, these tube shields feature a wedge wire surface that enhances resistance to abrasive ash particles, improves gas flow dynamics, and reduces localized turbulence, making them ideal for high-erosion environments. Function of WW Tube Shields • Protect boiler tubes from accelerated wear in flue gas zones • Minimize erosion caused by abrasive fly ash and soot blower jets • Improve gas flow distribution by reducing turbulence • Extend tube service life and reduce frequency of replacement Ladhani Metal Corporation manufactures, supplies, and exports Half Round Wedge Wire Tube Shields in standard and customized dimensions to meet diverse industrial and international project requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Commonly used in high-dust and erosive sections of boilers including LTSH, economizers, superheaters, and reheaters in thermal power plants, HRSGs, WHRBs, and refinery process heaters. Uses • Protection against flue gas erosion in high-dust zones • Shields superheater, reheater, and economizer tubes from abrasive particles • Reduces damage from soot blower impact • Enhances overall boiler efficiency and tube longevity Features • Wedge wire surface provides superior erosion resistance • Excellent high-temperature oxidation and corrosion resistance • Strong mechanical strength for high-pressure and high-heat environments • Precision-engineered for accurate fit and easy installation Applications • Power generation boilers – Superheater and reheater tube protection • HRSGs and WHRBs – Long-lasting shielding in dust-laden gas streams • Refinery and petrochemical heaters – Reliable under continuous high heat cycles • Industrial steam boilers – Cost-effective tube protection solution Conclusion The Half Round Wedge Wire (WW) Tube Shield by Ladhani Metal Corporation is a robust and advanced solution for boiler tube protection in high-erosion environments. With availability in stainless steel and heat-resistant alloys, these shields deliver durability, precision fit, and long-term reliability, meeting the demanding needs of global energy and process industries.

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Half Round Tube Shield for Boilers

Ladhani Metal Corporation offers Stainless Steel Half Round Tube Shields designed to protect boiler tubes from erosion, corrosion, oxidation, and mechanical wear in power plants, refinery heaters, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs). These shields are semi-cylindrical tube covers fitted over vulnerable sections of boiler tubes to prevent premature thinning caused by high-velocity flue gases, abrasive ash particles, and soot blower impact. By acting as a sacrificial protective layer, Stainless Steel Half Round Tube Shields significantly extend tube service life and improve boiler reliability. Function of Tube Shields • Protect boiler tubes from erosion, corrosion, and scaling • Reduce tube wear in high-temperature and high-flow zones • Minimize shutdowns and maintenance costs • Extend overall efficiency and durability of the boiler system Ladhani Metal Corporation manufactures, supplies, and exports Stainless Steel Half Round Tube Shields in a wide range of standard and custom specifications to meet domestic and international project requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Extensively used in thermal power plants, waste heat recovery units, refinery heaters, petrochemical furnaces, HRSGs, and industrial boilers operating in erosive and corrosive environments. Uses • Protects boiler tubes against flue gas erosion and oxidation • Shields reheater and superheater tubes in high-temperature zones • Guards economizer and LTSH sections from ash erosion • Extends operational life in refinery and process heaters Features • Excellent corrosion and oxidation resistance at elevated temperatures • High mechanical strength and durability under cyclic heating • Precision-engineered for accurate fit over tube diameter • Easy installation, removal, and replacement during maintenance Applications • Power generation boilers – Tube protection in superheaters and reheaters • HRSGs – Reliable under frequent thermal cycling • Waste heat recovery boilers – Protection against abrasive and corrosive flue gases • Refinery and petrochemical heaters – Enhanced durability in aggressive atmospheres Conclusion Stainless Steel Half Round Tube Shields for Boilers from Ladhani Metal Corporation are engineered to provide superior protection against erosion, corrosion, and oxidation in demanding boiler environments. Manufactured in stainless steels and heat-resistant alloys, these shields ensure long service life, reduced downtime, and export-ready quality for global energy and industrial applications. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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