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Items tagged with 'coastal power plants'

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Boiler Tube Shields

Ladhani Metal Corporation offers SS Power Plant Boiler Tube Shields engineered to protect boiler tubes in superheater, reheater, economizer, and water wall sections of power plants. Boiler tubes are exposed to high-velocity flue gases, abrasive ash particles, soot blower erosion, and high-temperature oxidation, which cause thinning, scaling, and premature failures. Stainless steel tube shields act as a protective barrier, extending tube life, reducing maintenance downtime, and improving boiler reliability. Function of Boiler Tubes • Carry water or steam through superheater, reheater, and other heating sections of the boiler • Continuously exposed to scaling, erosion, and oxidation from high-temperature flue gases • Protected with tube shields in erosion-prone and soot blower impact zones to prevent failures Ladhani Metal Corporation manufactures, supplies, and exports SS Power Plant Boiler Tube Shields in different lengths, diameters, and thicknesses, meeting domestic and international standards. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • Cr23Ni13 • Cr25Ni20 / 1Cr25Ni20Si2 / 1Cr20Ni14Si2 Applications: Used in thermal power stations, waste heat recovery boilers (WHRBs), heat recovery steam generators (HRSGs), industrial boilers, and petrochemical furnaces operating under erosive and high-temperature conditions. Uses • Shields superheater and reheater tubes from flue gas erosion and ash particle wear • Protects boiler tubes against soot blower impact and oxidation • Extends tube service life under high-temperature operating conditions • Applied in WHRBs, HRSGs, industrial boilers, and process heaters Features • High mechanical strength and durability in elevated temperatures • Resistance to erosion, oxidation, and scaling • Wide grade availability to suit different boiler atmospheres • Precision-engineered for accurate fit and easy installation Applications • Thermal power plants – Protection for reheater and superheater tubes • Waste heat recovery boilers – Guards economizer tubes in abrasive zones • HRSGs – Shields high-temperature steam circuits from erosion • Petrochemical heaters and industrial furnaces – Reliable under fluctuating cycles Conclusion SS Power Plant Boiler Tube Shields by Ladhani Metal Corporation provide reliable and long-lasting protection for boiler tubes operating in extreme conditions. Available in stainless steels, heat-resistant steels, and special alloys, these shields are custom-designed for durability, precision fit, and extended service life. Exported worldwide, they are trusted solutions for minimizing tube failures and maintaining boiler efficiency. For supply and technical inquiries, contact Ladhani Metal Corporation.

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Boiler Tube Shields

Ladhani Metal Corporation offers Power Plant Boiler Tube Shields designed to protect boiler tubes in superheater, reheater, economizer, and water wall sections. Boiler tubes in power plants are exposed to extreme operating conditions including high-velocity flue gases, abrasive ash particles, soot blower impact, and high-temperature oxidation. Over time, these conditions cause tube thinning, scaling, and erosion, which can shorten boiler life and increase maintenance costs. Half round and full round shields provide a physical barrier to reduce wear, extend service life, and maintain boiler efficiency. Function of Boiler Tubes • Carry water or steam through different heating sections of the boiler • Continuously exposed to erosion, scaling, and oxidation from flue gases • Protected with shields in high-wear and soot blower impact zones to prevent premature tube failures Ladhani Metal Corporation manufactures, supplies, and exports boiler tube shields for power plants in multiple lengths, diameters, and thicknesses, catering to both domestic and international requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • Cr23Ni13 • Cr25Ni20 / 1Cr25Ni20Si2 / 1Cr20Ni14Si2 Applications: Widely used in thermal power plants, HRSGs, WHRBs, petrochemical furnaces, and industrial boilers where tubes are exposed to erosive and high-temperature conditions. Uses • Shields boiler tubes in superheater, reheater, and economizer sections • Protects against soot blower erosion and abrasive flue gases • Reduces oxidation and scaling under high-temperature operation • Extends the operational life of steam circuit components Features • High mechanical strength and durability at elevated temperatures • Excellent resistance to erosion, scaling, and oxidation • Available in multiple grades to suit different boiler environments • Custom-fabricated for precise fit and easy installation Applications • Thermal power plants – Shields superheater and reheater tubes from erosion • Waste heat recovery boilers – Guards economizer tubes in abrasive zones • HRSGs – Protects steam circuit components from high-velocity flue gases • Industrial boilers and furnaces – Provides reliable tube protection under fluctuating cycles Conclusion Power Plant Boiler Tube Shields by Ladhani Metal Corporation deliver long-lasting protection against erosion, scaling, and oxidation in the most demanding boiler environments. Available in stainless steels, heat-resistant steels, and special alloys, these shields are designed for precision fit, durability, and extended service life. Exported worldwide, they are trusted solutions for maintaining boiler performance and reducing downtime. For technical details and customized specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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ASTM B338 Titanium Welded Pipe For Heat Exchanger

Product Name: Titanium Pipe Standard: ASTM B338 Material: Gr1, Gr2 Unit Price: $25usd/kg-$40usd/kg Type: Welded/Seamless Shape: Round Outer Diameter: 9.52mm/12.7mm/15.9mm/19mm/21.7mm/25.4mm/32mm/33.4mm/38mm/45mm etc. Wall Thickness: 0.5-3.0mm Length: Max 12000mm Surface: Bright Product Information Titanium welded pipe is formed by rolling a cold-rolled titanium strip into a tube shape and then using tungsten inert gas shielded welding to weld the gap. Due to its excellent seawater corrosion resistance, it has become the first choice for various types of condensers and heat exchangers to replace stainless steel and copper tubes as heat exchange tubes since it was developed. Therefore, it has been widely used in the manufacture of coastal power plants, nuclear power plants, Condensers and heat exchangers that require sea water as a cooling medium in seawater desalination and petrochemical industries.

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Titanium Clad Stainless Steel Tube Sheet

Porduct name : Titanium clad stainless steel tube sheet Material: Titanium +steel,Titanium+stainless steel etc. Size &Standard: As per client drawing Production Method: Forging,annealing and machining Advantage: Excellent corrosion resistance ability Packing: Plywood case Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc. Titanium clad stainless steel tube sheet Titanium composite steel plate tube-sheet is a single or double-sided composite plate made of ordinary grade TA1 or TA2 (composite metal) and carbon steel or alloy steel by explosion, explosion + rolling or hot rolling. Titanium metal has excellent corrosion resistance, widely used in flue gas desulfurization equipment, power plant chimneys, chemical reactors, heat exchangers, pressure vessels, etc. But its disadvantage is high cost, titanium composite steel plate tubesheet has the corrosion resistance of titanium metal and the structural strength of steel, can greatly reduce the project cost. At present, the production method of titanium composite steel tubesheet is as follows: 1. Weld compound 2. Rolling compound 3. Explosive welding 4. Explosive welding + rolling Baoji Lihua uses explosive welding and rolling and combines the two processes. This method can overcome the disadvantages of small area and complex rolling process of explosive composite plate, give full play to their respective advantages, and produce titanium steel composite plate with large area and small thickness. It is more efficient and cheaper. Technological parameters and shear strength of explosive welding of Titanium clad stainless steel plate tube sheet 1 Cladding materials Base materials h0/ mm Wg/ (g.cm-2) Bond strength/MPa 1 2 3 4 Average Remark Metal δ1/ mm Metal δ2/ mm Titanium 3 5 Stainless steel 18 5 6.5 1.4 1.6 σt 293 200 392 179 266 The substrate is generally polished. σf 247 208 113 92 165 σt 447 530 460 441 444 The substrate is polished. σf 403 200 363 322 σt 139 105 203 205 163 The substrate is generally polished. σf 231 345 286 287 285 σt 407 410 263 407 372 The substrate is polished. σf 498 571 513 527 Losive welding of Titanium clad stainless steel plate tube sheet 2 Cladding materials Base materials h0/ mm Wg/ (g.cm-2) Bond strength/MPa 1 2 3 4 Average Remark Metal δ1/ mm Metal δ2/ mm Titanium 3 5 Stainless steel 18 5 6.5 1.4 1.6 σt 392 87 240 18 The substrate is generally polished. σf 345 92 157 12 σt 530 279 402 5 The substrate is polished. σf 403 200 321 3 σt 339 60 230 18 The substrate is generally polished. σf 287 149 233 11 σt 571 513 541 2 The substrate is polished.

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 316L Boiler Half Round Tube Shields designed to provide reliable protection for straight boiler and heat exchanger tubes operating in corrosive, high-moisture, and high-temperature environments. SS 316L is particularly suited for marine, chemical, and pharmaceutical boiler systems where both corrosion resistance and cleanliness are critical. The shields are precision-formed into a half-round profile to ensure a secure fit over the tube surface, creating a strong barrier against soot blower impact, abrasive ash particles, and corrosive condensates. This design not only extends the operational life of boiler tubes but also reduces maintenance and downtime. Ladhani Metal Corporation manufactures, supplies, and exports SS 316L Boiler Half Round Tube Shields in a wide range of diameters, lengths, and thicknesses to meet both domestic and international standards. SS 316L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Uses • Protection of straight boiler tubes in corrosive marine and coastal environments • Shields against chemical attack in refineries and petrochemical boilers • Prevents tube wear and scaling in moist flue gas areas • Suitable for heat recovery systems in chemical, food, and pharmaceutical plants • Effective in boilers handling chloride-containing fuels or feedwater Features • Excellent corrosion resistance – Withstands chloride-rich and acidic conditions • Low carbon content – Minimizes risk of sensitization during welding • Long service life – Protects against erosion, scaling, and pitting corrosion • Precision fit – Half-round profile ensures complete tube surface coverage • Flexible installation – Can be clamped, welded, or banded • Export quality – Produced to meet global performance and dimensional standards Applications • Marine and offshore boilers – Resistance to seawater-induced corrosion • Food and beverage processing – Meets hygiene and durability requirements • Chemical and pharmaceutical boilers – Withstands aggressive process vapors • Waste heat boilers – Protection against moist and corrosive flue gas exposure Conclusion The SS 316L Boiler Half Round Tube Shield from Ladhani Metal Corporation combines superior corrosion resistance, low-carbon weldability, and precise fit to ensure long-lasting boiler tube protection in challenging environments. Designed for both domestic and export applications, these shields are an ideal choice for industries requiring durability, hygiene, and resistance to aggressive operating conditions. For technical details, sizing options, or international supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation delivers high-performance SS 316L Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer curvature of 90-degree bends and U-bend tubes in boilers, heat exchangers, HRSGs, and steam systems. Fabricated from low-carbon austenitic stainless steel grade SS 316L, these shields provide superior resistance to corrosion, particularly in chloride-rich and acidic environments, while minimizing the risk of sensitization during welding or high-temperature service. The semi-cylindrical geometry ensures a precise fit over the outer arc of curved tubes, creating a durable shield against erosion, thermal shock, and corrosive flue gases. SS 316L shields are particularly effective in coastal, marine, and chemical plant applications where high corrosion resistance and mechanical integrity are essential. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 316L Outer Half Round 90 Degree Bend Tube Shields, offering tailored shielding solutions to match your plant's design and performance specifications. SS 316L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Designed for use in corrosive, high-temperature environments including power plants, refineries, WHRBs, and coastal industrial boilers. Uses • Shields 90-degree return bends in superheaters, reheaters, and marine boilers • Protection of U-bend tubes in HRSGs and flue gas ducting systems • Applied in chemical processing units exposed to chloride vapors or acidic media • Guards against ash abrasion, scaling, and soot-blower erosion Features • Enhanced corrosion resistance – Molybdenum addition improves performance in chloride and acidic environments • Low carbon content – Reduces risk of intergranular corrosion during welding • High thermal endurance – Withstands fluctuating heat loads in boiler systems • Precision fit – Custom-bent to exact tube radius for secure, gap-free installation • Flexible installation – Clamp-on, weld-on, or banded options available • Available in custom lengths, thicknesses, and bend geometries Applications • Thermal and captive power plants – Protects critical tube curves in flue gas zones • Desalination and offshore facilities – Ideal for salt-laden and humid environments • Refineries and chemical industries – Ensures durability in corrosive atmospheres • WHRBs and HRSGs – Maintains performance in cyclic temperature operations Conclusion The SS 316L Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation is an advanced protection solution for curved tubes exposed to corrosive and high-temperature conditions. With its low-carbon formulation, excellent chloride resistance, and custom fitment, this shield enhances boiler reliability, minimizes downtime, and extends tube service life. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation.

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation offers top-grade SS 316 Outer Half Round 90 Degree Bend Tube Shields designed to provide robust protection to the outer curvature of U-bend and 90-degree return tubes in boilers, superheaters, heat exchangers, and waste heat recovery systems. Manufactured from austenitic stainless steel SS 316, these shields offer superior resistance to pitting, crevice corrosion, and chloride-induced attack, making them ideal for environments with aggressive chemical exposure and high-temperature steam. The shields feature a precisely contoured semi-cylindrical shape that wraps securely around the outer arc of curved tubes. This design creates a physical barrier against flue gas erosion, fly ash impingement, and thermal degradation. Ladhani Metal Corporation—an established manufacturer, supplier, and exporter—provides fully customizable SS 316 bend shields to suit a wide range of boiler and process equipment configurations. SS 316 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Specifically suited for high-chloride and corrosive service conditions in boilers, HRSGs, WHRBs, and industrial heat exchangers. Uses • Protection of 90-degree bends and U-bends in superheaters and reheaters • Shields return tube arcs in marine boilers, HRSGs, and process steam systems • Ideal for corrosive environments in petrochemical, desalination, and coastal plants • Guards curved sections in heat exchangers, WHRBs, and flue gas circuits Features • Excellent corrosion resistance – Molybdenum enhances protection in chloride-laden atmospheres • High-temperature stability – Performs reliably under fluctuating thermal loads • Erosion resistance – Shields tube curves from ash erosion and gas flow impingement • Precision-formed – Engineered to match tube diameter and bend radius for accurate fit • Versatile installation – Can be tack welded, clamped, or banded securely • Custom options – Available in multiple wall thicknesses, lengths, and curvature specifications Applications • Thermal power plants – Used to shield U-bends in superheater and reheater coils • Chemical plants – Provides long-term protection in acidic or steam-rich environments • HRSGs and WHRBs – Prevents erosion in high-velocity flue gas areas • Marine and coastal installations – Resists corrosion from saltwater-laden air and gases Conclusion The SS 316 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation offers durable, high-performance protection for boiler and exchanger tubes in harsh service conditions. Its superior corrosion resistance, thermal durability, and precision engineering make it a reliable choice for extending tube life and reducing unplanned outages. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation offers SS 304 Half Round Straight Tube Shields engineered to protect straight sections of boiler and heat exchanger tubes from erosion, scaling, and high-temperature wear. These shields are installed over exposed tube surfaces to serve as a physical barrier against hot flue gases, fly ash, and other abrasive or corrosive elements present in thermal processing systems. The half-round design ensures close contact with the tube, providing effective protection and extended service life. SS 304 Half Round Straight Tube Shield The SS 304 Half Round Straight Tube Shield is designed for use in environments where straight tubes face constant exposure to high-temperature gases and particulate matter. SS 304 is an austenitic stainless steel with excellent corrosion resistance, high-temperature strength, and formability. These properties make it a preferred material for shielding straight tube sections in boilers, waste heat recovery systems, and steam reformers. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 304 Half Round Straight Tube Shields, offering precision-fabricated shielding components for various industrial thermal systems. Material Grade SS 304 – Austenitic Stainless Steel with high chromium and nickel content for enhanced corrosion resistance. Chemical Composition of SS 304 • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Ideal for environments with exposure to steam, hot gases, and corrosive particles where durability and corrosion resistance are essential. Uses • Protection of straight tube sections in boilers and superheaters • Shielding tubes in economizers and HRSG systems • Applied in chemical heat exchangers and refinery heaters • Used in pulp and paper industry recovery boilers • Suited for marine and coastal power plants facing chloride exposure Features • Corrosion resistance – Excellent protection against oxidation, steam, and flue gas attack • Thermal durability – Withstands continuous exposure to elevated temperatures without deformation • Wear resistance – Shields tube surface from impact, erosion, and ash impingement • Custom fabrication – Tailored to tube size, wall thickness, and system layout • Secure installation – Easily mounted with clamps, welding, or stainless-steel banding • Cost-effective – Reduces maintenance frequency and extends tube life Applications • thermal power stations – Prevents tube thinning and cracking in straight sections exposed to ash-laden gas streams • chemical and petrochemical plants – Provides robust shielding for exchanger tubes in corrosive processing environments • waste heat recovery units – Enhances protection in systems where temperature fluctuation and gas velocity are high • industrial boilers – Ensures system reliability and energy efficiency by maintaining tube wall integrity • marine and offshore boilers – Protects tubes from saline steam and acidic corrosion Conclusion The SS 304 Half Round Straight Tube Shield from Ladhani Metal Corporation is a reliable and durable solution for shielding straight tube sections in demanding thermal applications. Manufactured from corrosion-resistant stainless steel and designed for easy installation, these shields provide lasting protection that enhances boiler performance and reduces maintenance downtime. For detailed specifications, custom sizes, or technical support, please contact Ladhani Metal Corporation.

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective components used to guard boiler tubes, heat exchangers, and superheaters against flue gas erosion, fly ash abrasion, scaling, and thermal fatigue. These shields are widely used in power generation, chemical processing, and industrial steam systems to extend the operational life of tubing in high-wear zones. The half-round profile ensures easy fitment over straight or curved tubes, especially in areas exposed to turbulent gas flow and ash impact. 1Cr18Ni9Ti Half Round Tube Shield for LTSH Tube The 1Cr18Ni9Ti Half Round Tube Shield is manufactured from a titanium-stabilized austenitic stainless steel grade, equivalent to AISI 321. This material offers excellent resistance to intergranular corrosion and high-temperature oxidation while maintaining good mechanical strength. Its titanium content improves stability during welding and long-term thermal exposure, making it especially suitable for Low Temperature Superheater (LTSH) applications in boilers and heat recovery systems where steam tubes are subject to moderate heat, soot, and particulate attack. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr18Ni9Ti Half Round Tube Shields for LTSH systems, offering reliable and corrosion-resistant protection for thermal and energy-related applications. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C% • Iron (Fe): Balance Applications: Ideal for LTSH areas and convection zones in boilers exposed to flue gas condensation, moderate corrosion, and thermal fatigue from cyclic operations. Uses • Installed on LTSH tubes to protect from scaling, soot erosion, and ash deposition in thermal power plants • Shields superheater coils and heat exchanger bends in WHRBs and HRSGs • Suitable for industrial boilers in chemical plants where acidic or chloride-bearing gases are present • Used in biomass and coal-fired systems to reduce wear on tube surfaces from fly ash and gas turbulence • Effective in marine and coastal steam generation systems with moisture and chloride exposure Features • Excellent intergranular corrosion resistance – Stabilized with titanium for weld integrity and long-term stability • High-temperature oxidation resistance – Performs well under cyclic heat exposure and oxidizing gas conditions • Custom fit – Manufactured to match exact tube diameter, curvature, and installation length • Easy to mount – Suitable for welding, clamping, or banding installation methods • Enhanced tube life – Reduces maintenance frequency and increases system efficiency • Available in various thicknesses, lengths, and bend radii as per operational needs Applications • thermal power stations – Protects LTSH tubes from scaling and ash erosion in flue gas zones • waste heat recovery units – Shields return tube bends and convection coils from abrasive flow • steam generation systems – Enhances tube life in low-temperature superheater environments • refinery boilers – Resists acidic gas effects and thermal stress in process heating units • utility boilers – Used in coal-fired and biomass-fired systems requiring long-term tube protection Conclusion The 1Cr18Ni9Ti Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers high-performance protection for boiler and superheater tubes in low-temperature, corrosive, and abrasive environments. With titanium stabilization and excellent thermal durability, it ensures extended service life and improved system reliability in a range of industrial and thermal applications. For customized designs, technical consultation, or pricing details, please contact Ladhani Metal Corporation.

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